Hexagonal gold scallion sheet manufacturer
Technical field
The present invention relates to a kind of hexagonal gold scallion sheet manufacturer.
Background technology
Existing hexagonal gold scallion sheet manufacturer, as Chinese patent CN2512564 " hexagonal cutter ", a kind of hexagonal thin slice maker is disclosed, comprise frame, transmission device, topping machanism, blowing and band materials device, product and waste material collection device, topping machanism is made up of two stationary knifes and two rotors, two stationary knifes are fixed as 60 ° angle, the axial line of two rotors becomes 60 ° angle too, the cutter groove of rotor is half regular hexagon, the cutter groove root of stationary knife is a triangle, the top also is half regular hexagon, and stationary knife cooperates with rotor closely, and its binding site fit clearance is zero.There are shortcomings such as efficient is low, cost height in this structure.And Chinese patent CN2555990 " hexagonal gold green onion maker ", disclose a kind of hexagonal gold green onion maker, the bin, at least two that hangs that comprise board, is installed on the board is installed in feeding roller on the board, is fixed on the board and is positioned at the flat knife at feeding roller rear and is hubbed at hobboing cutter on the board; Arrange on the flat knife and be provided with plural cutter tooth; The hobboing cutter ring is established plural knife face; The cutter tooth point that is fixed at the flat knife on the board offsets with the knife face top margin that is hubbed at the hobboing cutter on the board.And an independent driving mechanisms is adopted in the charging of the coating materials of this structure, and hobboing cutter adopts another independent driving mechanisms.Therefore, when beginning to process hexagonal gold green onion, the charging rate of constantly debugging the rolling speed or the coating materials of hobboing cutter always makes hobboing cutter speed become a suitable ratio with the coating materials charging rate at every turn, can continue to cut out hexagonal gold green onion.Therefore be easy to generate a large amount of waste products, and each production will debug all, be not easy to use, and there is unreasonable structure in this structure, is difficult to obtain the hexagonal golden shallot plate, 2 drive mechanism of needs, shortcoming that cost is high.
Summary of the invention
The invention provides a kind of hexagonal gold scallion sheet manufacturer, simple in structure, be easy to realize, the production efficiency height, the technical scheme of employing is as follows:
Hexagonal gold scallion sheet manufacturer of the present invention, comprise fuselage, pay-off, slicing mechanism and drive unit, pay-off comprises the charging roller, slicing mechanism is located on the fuselage, comprise stationary knife and the hobboing cutter that cooperates with it, stationary knife is provided with at least two identical stationary knife teeth, be provided with the stationary knife groove between the adjacent stationary knife tooth, hobboing cutter is provided with at least two identical blades, each blade is all parallel with stationary knife, the charging roller drives between coating materials travel direction and the stationary knife an angle, drive unit is connected with hobboing cutter, it is characterized in that: described pay-off also comprises fixed than charging transmission mechanism, and hobboing cutter passes torque to the charging roller by fixed than charging transmission mechanism, and guarantees the ratio that the rotating speed of hobboing cutter and charging roller is maintained fixed; Blade be provided with the same number of hobboing cutter tooth of stationary knife groove and with the same number of hobboing cutter groove of stationary knife tooth; The shape of described stationary knife tooth is identical with the hobboing cutter groove, is isosceles trapezoid, and the shape of described stationary knife groove is identical with the hobboing cutter tooth, is the identical isosceles trapezoid of shape with the stationary knife tooth that reverses.
For the ease of cutting, the hobboing cutter tooth tip of described blade props up stationary knife trench bottom corresponding on the stationary knife, and the stationary knife tooth tip of stationary knife props up hobboing cutter trench bottom corresponding on the blade.
In order to produce orthohexagonal golden shallot plate, described isosceles trapezoid is half regular hexagon, be that the shape of stationary knife tooth and the shape of hobboing cutter groove are regular hexagon half, the shape of described hobboing cutter tooth and stationary knife groove also are regular hexagon half, and its shape is identical with shape after the stationary knife tooth spiral turnback.
In order to produce orthohexagonal golden shallot plate, the angle that described charging roller drives coating materials travel direction and stationary knife is that scope is the 20-35 degree, and preferably the scope of the angle of charging roller drive coating materials travel direction and stationary knife is 30 degree.
Adopt this angle, only need and will adjust than the transfer rate of charging transmission mechanism and the rotating speed of hobboing cutter surely, make first blade cuts after, coating materials is when the distance that laterally moves of stationary knife equals 2 orthohexagonal length of sides, next blade then cuts, and just can cut out regular hexagon.
Describedly fixed comprise at least 2 group train of reduction gears than charging transmission mechanism, the gear wheel that each train of reduction gears includes a pinion and cooperates with it, and the pinion of gear wheel and next train of reduction gears is coaxial fixes; The hobboing cutter of the pinion of first train of reduction gears and golden green onion maker is coaxial fixing, and the gear wheel of last group train of reduction gears and charging roller are coaxial fixing.
Pinion and gear wheel in described at least one train of reduction gears are meshing with each other.
Pinion in described at least one train of reduction gears is connected by being with synchronously with gear wheel.
Describedly fixed comprise 4 groups of train of reduction gears than charging transmission mechanism; First pinion of first train of reduction gears and the hobboing cutter of golden green onion maker are coaxial fixing, and first pinion is connected by being with synchronously with first gear; Second cone pinion of the first gear and second train of reduction gears is coaxial fixing, second cone pinion and the engagement of second largest bevel gear; The third pinion of second largest bevel gear and the 3rd train of reduction gears is coaxial fixing, and third pinion is connected by being with synchronously with the third-largest gear; The fourth pinion of the third-largest gear and the 4th train of reduction gears is coaxial fixing, fourth pinion and the fourth-largest gears engaged, and the fourth-largest gear and charging roller are coaxial fixing.
The present invention's beneficial effect against existing technologies is, because the shape of stationary knife tooth is identical with the hobboing cutter groove; The shape of stationary knife groove and the hobboing cutter tooth all shape with the stationary knife tooth that reverses is identical, it is half regular hexagon, and the angle that the charging roller drives between coating materials travel direction and the stationary knife causes the horizontal and vertical of the relative stationary knife of coating materials to move simultaneously, stationary knife tooth and hobboing cutter groove, cooperate between stationary knife groove and the hobboing cutter tooth, and owing to decide to be located between hobboing cutter and the charging roller than charging transmission mechanism, and make the rotational angular velocity Cheng Ding ratio of hobboing cutter and charging roller, therefore as long as carry out initial adjustment as required, the charging rate of coating materials and the velocity of rotation of hobboing cutter be Cheng Ding ratio all the time just, no matter how the velocity of rotation of hobboing cutter changes, can obtain the glitter powder of needs, most coating materials are made the regular hexagon golden shallot plate, reduced percent defective, made full use of coating materials, reduced the loss of raw material, and it is simple in structure, be easy to realize, the production efficiency height, and, greatly reduce cost owing to only need a driving mechanism.
Description of drawings
Fig. 1 is the structural representation of the preferred embodiment of the present invention;
Fig. 2 is the perspective view of preferred embodiment hobboing cutter shown in Figure 1;
Fig. 3 is the left view of preferred embodiment hobboing cutter shown in Figure 1;
Fig. 4 is the blade of preferred embodiment hobboing cutter shown in Figure 1 and the cooperation schematic diagram of stationary knife;
Fig. 5 is the fixed structural representation than charging transmission mechanism of preferred embodiment shown in Figure 1.
The specific embodiment
Shown in Fig. 1-5, hexagonal gold scallion sheet manufacturer in this preferred embodiment comprises fuselage 1, pay-off, drive unit and slicing mechanism, slicing mechanism comprises stationary knife 3 and the hobboing cutter 4 that cooperates with it, stationary knife 3 is provided with a plurality of identical stationary knife teeth 5, be provided with stationary knife groove 6 between the adjacent stationary knife tooth 5, hobboing cutter 4 is provided with a plurality of identical blades 7, and each blade 7 is all parallel with stationary knife 3.
Pay-off comprises charging roller 9 and Ding Bi charging transmission mechanism 2.
Described blade 7 be provided with stationary knife groove 6 the same number of hobboing cutter teeth 8 and with stationary knife tooth 5 the same number of hobboing cutter grooves 9; The shape of described stationary knife tooth 5 is identical with hobboing cutter groove 9, is isosceles trapezoid, and the shape of described hobboing cutter tooth 8 is identical with stationary knife groove 6, and all the shape with the stationary knife tooth 5 that reverses is identical.
The blade 7 among Fig. 4 and the distance of stationary knife 3 are painstakingly amplified, and are convenient to see clearly the structure of each parts.In fact, when blade 7 and stationary knife 3 cooperated, hobboing cutter tooth 8 tops of blade 7 propped up the bottom of the stationary knife groove 6 of stationary knife 3, and stationary knife tooth 5 tops of stationary knife 3 prop up the bottom of the hobboing cutter groove 9 of blade 7 correspondences, are convenient to cut diaphragm.
In the present embodiment, described isosceles trapezoid is half regular hexagon.
Direction and stationary knife 3 that described charging roller 9 drives coating materials 8 transmissions acutangulate.
In the present embodiment, described charging roller 9 drives the direction of coating materials 8 transmissions and the angle of stationary knife 3 is 30 degree.
When coating materials 8 front ends are transferred to above the stationary knife 3, hobboing cutter 4 and stationary knife 3 mating reactions, the hobboing cutter tooth 8 on blade 7 cuts away the coating materials 8 of stationary knife groove 6 tops, and the coating materials 8 that is positioned at stationary knife tooth 5 tops stays, and forms orthohexagonal matrix half.Then coating materials 8 travels forward, be laterally moving a certain distance of relative stationary knife 3, relatively stationary knife 3 vertically move certain distance the time, originally half above the stationary knife tooth 5 orthohexagonal coating materials 8 move to adjacent stationary knife groove 6 on the place ahead, follow hobboing cutter tooth 8 and these stationary knife groove 6 mating reactions on the next blade 7, downcut half orthohexagonal matrix of coating materials in addition, cutting twice forms a complete orthohexagonal matrix.
Therefore, as long as the transfer rate of charging roller 9 and the rotating speed of hobboing cutter 4 are adjusted, both cooperatively interact, and just can process orthohexagonal matrix.
In the present embodiment, decide to comprise 4 groups of train of reduction gears than charging transmission mechanism 2.
First pinion 11 of first train of reduction gears and the hobboing cutter of golden green onion maker 4 is coaxial fixing, and first pinion 11 and first gear 12 are by being with 10 to be connected synchronously.
Second cone pinion 13 of the first gear 12 and second train of reduction gears is coaxial fixing, second cone pinion 13 and second largest bevel gear 14 engagements.
The third pinion 15 of second largest bevel gear 14 and the 3rd train of reduction gears is coaxial fixing, and third pinion 15 is with 19 to be connected with the third-largest gear 16 by second synchronously.
The fourth pinion 17 of the third-largest gear 16 and the 4th train of reduction gears is coaxial fixing, fourth pinion 17 and the fourth-largest gear 18 engagements, and the fourth- largest gear 18 and 2 charging rollers 9 are coaxial fixing.
In the present embodiment, through calculating, hobboing cutter 4 is 0.1528 to the moderating ratio that charging roller 9 needs in this preferred embodiment.
First pinion 1 has 24 teeth, and first gear 2 has 39 teeth; Second cone pinion 3 has 19 teeth, and second largest bevel gear 4 has 36 teeth; Third pinion 5 has 16 teeth, and the third-largest gear 6 has 34 teeth.
Therefore, speed reducing ratio is (24/39) * (19/36) * (16/34)=0.1528.
Can select for use the gear of the different numbers of teeth to form train of reduction gears as the case may be on request.
The above is preferred embodiment of the present invention only, is not to be used for limiting practical range of the present invention; Be all equivalents of being done according to claim scope of the present invention, be claim scope of the present invention and cover.