CN102920017A - Device and technology for loosening treatment on tobacco sheet bag - Google Patents
Device and technology for loosening treatment on tobacco sheet bag Download PDFInfo
- Publication number
- CN102920017A CN102920017A CN2012104160369A CN201210416036A CN102920017A CN 102920017 A CN102920017 A CN 102920017A CN 2012104160369 A CN2012104160369 A CN 2012104160369A CN 201210416036 A CN201210416036 A CN 201210416036A CN 102920017 A CN102920017 A CN 102920017A
- Authority
- CN
- China
- Prior art keywords
- loose
- thin slice
- tobacco bale
- loose roller
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Abstract
The invention discloses a device and a technology for loosening treatment on a tobacco sheet bag. The device comprises a box opening unit (1), a tobacco sheet bag loosening device (2) and a material conveying and mixing unit (3), wherein the box opening unit (1), the tobacco sheet bag loosening device (2) and the material conveying and mixing unit (3) are orderly connected. A rear end of the material conveying and mixing unit (3) is connected to a flue-cured tobacco leaf processing section (4) of a tobacco factory. The box opening unit (1) and the tobacco sheet bag loosening device (2) are parallel to the flue-cured tobacco leaf processing section (4). In the material conveying and mixing unit (3), fully loosened tobacco sheets are uniformly mixed with flue-cured tobacco leaves. The device and the technology can realize automatic, efficient, low-crushing rate and full loosening of a tobacco sheet bag and satisfies technical requirements.
Description
Technical field
The present invention relates to reconstituted tobacoo tobacco bale loosening technical field.
Background technology
The manufacture method of reconstituted tobacoo mainly contains paper process, roll-in method and thick slurry method at present.The tobacco sheets by paper making method physical strength is high, and wet strength is good, is difficult for fragmentation, and bulk density is light, and burning velocity is fast, and it is low to generate tar content, and fillibility is good, is the important technology in the cigarette industry, also is the important channel of realizing useless cigarette material comprehensive utilization.The used thin slice tobacco leaf of cigarette industry is to be provided by thin slice manufacturing enterprise FCL after packing substantially, and paper process thin slice tobacco leaf density is less than natural tobacco leaf, the required intensity of packing will be higher than natural tobacco leaf under the equal unit of equal volume, so the thin slice tobacco bale press more in fact, need to carry out first loose in the throwing workshop of cigarette enterprise, evenly mix again and be fitted on each process procedure, carry out loose and processing with natural tobacco leaf.
Present domestic cigarette industry mostly adopts and manually carries out loosely, and labour intensity is large, loosening ratio is low, loosening and gaining moisture is uneven, automaticity is poor, easily forms secondary pollution.Another method is to adopt traditional slicing treatment technique, and common tobacco bale is the same with processing, and case is filled thin slice tobacco bale terrace cut slice, is divided into several, directly sends into the drum-type loosening steam conditioner and carries out the loosening and gaining moisture processing.The problem of using this treatment process to bring mainly contains 2 points: the one, and after section, the thin slice tobacco bale is pressed more closely knitly, is unfavorable for the loosening and gaining moisture of damping machine; The 2nd, the thin slice cigarette piece after section also is that bulk enters damping machine, and lack of homogeneity is joined in mixing of thin slice tobacco leaf, so that the difficult control of the moisture of drum-type damping machine, temperature, affects the processing quality of tobacco leaf.At present the loose stack machine that uses of tobacco business, loose feeding machine etc. are only applicable to vacuum conditioning or the microwave flue-cured tobacco tobacco bale after easing back, if the said equipment is directly used in the loose flakes tobacco bale, can occur loose efficient low, make broken large.
The CN101658322A patent documentation discloses a kind of papermaking process tobacco sheet loosening device.This loose mechanism of loosening device employing level is connected with vertical loose mechanism, the loose mechanism of level is the same with the structure of vertical loose mechanism, include support, loose roller and transmission mechanism, be equipped with one group on the support and be arranged in parallel with the loose roller of loose nail, each loose roller all is connected with transmission mechanism.This loosening device has substantially solved paper process thin slice tobacco bale has been carried out loose function, but in actual use, because the structure of the loose roller of level and vertical loose roller is the same, each loose roller velocity of rotation is identical, two loose roller angles only limit to again vertical relation, the thin slice tobacco bale needs for a long time rolling on loose roller, just can reach technological requirement, cause efficient low, make broken large, and its equipment forms single, and automaticity is low, only limits to the loose of simple paper process thin slice tobacco leaf, the dust that produces in the loose process does not solve, poor working environment.In addition, the technical scheme that provides of CN101658322A is not mentioned loose roller and the pulling out material pin structure form on it.Show that after deliberation the version of loose roller and material toggling nail is to improving loose efficient, reduction is made broken tool and is of great significance.
Summary of the invention
The present invention is intended to the deficiency that exists for the loose technology of above-mentioned thin slice, and a kind of reconstituted tobacoo tobacco bale loosening process device and treatment process thereof are provided, with realize automatically, efficient, low making broken carry out the thin slice tobacco bale loose fully, reaches technological requirement.
The objective of the invention is to be achieved through the following technical solutions.
The reconstituted tobacoo tobacco bale loosening process device comprises that the unpacking unit, thin slice tobacco bale loosening machine, the mass transport that are linked in sequence mix the unit, and mass transport is mixed the processing sections that the rear end, unit connects cigarette factory cured tobacco leaf; The processing sections of unit and thin slice tobacco bale loosening machine and cigarette factory cured tobacco leaf of unpacking is parallel, mixes the thin slice tobacco leaf of unit after will be complete loose in mass transport and evenly mixes and fit in the cured tobacco leaf.
Thin slice tobacco bale loosening machine of the present invention is made of aeration apparatus and the conveyer that is positioned at aeration apparatus below; Described aeration apparatus comprises the loose roll assembly of L-type that is comprised of vertical loose roller and the loose roller of charging that is installed on the frame, the dust excluding hood that is positioned at loose roll assembly top, and the angle between the loose roller of charging and the vertical loose roller is 65
0～125
0, the angle between the loose roller of charging and the horizontal line is 0
0～20
0The roller footpath of the loose roller of charging is less than the roller footpath of vertical loose roller; The linear velocity of harrow nail nail tip is not less than the linear velocity of harrow nail nail tip on the loose roller of charging on the vertical loose roller.The loose roller of described charging is comprised of the thick loose roller of charging that the fine loose roller of charging and interval arrange, and the harrow nail on the adjacent loose roller is crisscross arranged.Described vertical loose roller is comprised of thick loose roller and fine loose roller, and the harrow nail on the adjacent loose roller is crisscross arranged.
The treatment process of reconstituted tobacoo tobacco bale loosening process device of the present invention comprises unpack conveying, thin slice tobacco bale loosening, mixes online, and each operation concrete steps is as follows:
A, the conveying of unpacking: after external packing is removed with supplied materials thin slice smoke box in unpacking unit, the thin slice tobacco bale is carried to thin slice tobacco bale loosening machine, during conveying, the length direction of tobacco bale is perpendicular to throughput direction;
B, tobacco bale loosening: the loose limit, the loose roller of charging limit of thin slice tobacco bale loosening machine is with thin slice tobacco bale forward impelling, and is when the thin slice tobacco bale enters main ravel area, under the acting in conjunction of vertical loose roller and the loose roller of charging, that all thin slice cigarette pieces are fully loose;
C, mix online: the processing sections of unpack unit and thin slice tobacco bale loosening machine and cigarette factory cured tobacco leaf is parallel, mixes the thin slice tobacco leaf of unit after will be complete loose in mass transport and evenly mixes and fit in the cured tobacco leaf.
Adopt equipment and process of the present invention, thin slice tobacco bale after unpacking, enter loose limit, the loose roller of charging limit with thin slice tobacco bale forward impelling by conveyer, when the thin slice tobacco bale enters main ravel area, under the acting in conjunction of vertical loose roller and the loose roller of charging, the thin slice tobacco bale is made the whirlpool shape and is rolled backward, caves in, beats, and loose efficient is high.Tobacco leaf major part after loose is scattered between the roller of main ravel area, and fraction is scattered between the roller of the loose roller of charging.Rolling, the not loose thin slice cake of opening that caves in enters main ravel area by the loose roller effect of charging again, back and forth the thin slice cake carried out, grabs and take off, overturn with this, soon can all thin slice cakes, cigarette piece are fully loose, and make broken very little.The present invention arranges the roller footpath of the loose roller of charging less than the roller footpath of vertical loose roller, the linear velocity of harrow nail nail tip is not less than the linear velocity of harrow nail nail tip on the loose roller of charging on the vertical loose roller, angle between the loose roller of charging and the vertical loose roller is adjustable, the loose roller of charging also can be adjusted inclined, the fine loose roller of charging is comprised of the thick loose roller of charging and the fine loose roller of charging, vertical loose roller also is comprised of thick loose roller and fine loose roller, and the harrow nail on the adjacent loose roller is crisscross arranged, it is smooth and easy and enter in an orderly manner main ravel area by loose not only to be conducive to the thin slice tobacco bale, stop too much material outwards mobile when loose, improve loose efficient, also can effectively reduce make broken.
Description of drawings
Fig. 1 is device structure schematic diagram of the present invention;
Fig. 2 is thin slice hog shred schematic diagram of the present invention;
Fig. 3 is thin slice hog shred feed roller signal of the present invention;
Fig. 4 is the vertical roller schematic diagram of thin slice hog shred of the present invention.
The specific embodiment
The present invention is described further below in conjunction with accompanying drawing, but be not limited to embodiment.
As shown in Figure 1, unpacking unit 1 of the present invention, thin slice tobacco bale loosening machine 2, mass transport are mixed unit 3 and are connected successively, are parallel to the processing sections 4 of existing cigarette factory cured tobacco leaf.Thin slice tobacco bale after unpacking thin slice hog shred 2 interior fully loose after, mix unit 3 through mass transport again, direct-on-line and cured tobacco leaf are mixed.
As shown in Figure 2, thin slice hog shred of the present invention is made of aeration apparatus 5 and the conveyer 6 that is positioned at aeration apparatus below; Described aeration apparatus 6 comprises the loose roll assembly of L-type that is comprised of vertical loose roller 7 and the loose roller 8 of charging that is installed on the frame, the dust excluding hood 9 that is positioned at loose roll assembly top, and the angle α between the loose roller of charging and the vertical loose roller can be 65
0～125
0Between adjust, the angle β between the loose roller of charging and the horizontal line can be 0
0～20
0Between adjust.The roller footpath of the loose roller of charging is less than the roller footpath of vertical loose roller; The linear velocity of harrow nail nail tip is not less than the linear velocity of harrow nail nail tip on the loose roller of charging on the vertical loose roller.As shown in Figure 3, the loose roller 8 of charging is comprised of the thick loose roller 8a of charging that the fine loose roller 8b of charging and interval arrange, and the harrow nail on the adjacent loose roller is crisscross arranged.As shown in Figure 4, vertical loose roller 7 is comprised of thick loose roller 7a and fine loose roller 7b, and the harrow nail on the adjacent loose roller is crisscross arranged.The roller quantity of each loose roller is decided according to thin slice tobacco bale size.The driving of the loose roller of charging and vertical loose roller can be separate.
Loose treatment process of the present invention comprises unpack conveying, thin slice tobacco bale loosening, mixes online, and each operation concrete steps is as follows:
A, the conveying of unpacking: after external packing is removed with supplied materials thin slice smoke box in unpacking unit 1, by conveyer 6 the thin slice tobacco bale is carried to thin slice tobacco bale loosening machine 2, during conveying, the length direction of tobacco bale is perpendicular to throughput direction;
B, tobacco bale loosening: the loose limit, the loose roller of charging limit of thin slice tobacco bale loosening machine 2 is with thin slice tobacco bale forward impelling, when the thin slice tobacco bale enters main ravel area, under the acting in conjunction of vertical loose roller 7 and the loose roller 8 of charging, the thin slice tobacco bale is made the whirlpool shape and is rolled backward, caves in, beats, loose efficient is high, tobacco leaf major part after loose is scattered between the roller of main ravel area, and fraction is scattered between the roller of the loose roller of charging; Rolling, the not loose thin slice cake of opening that caves in enters main ravel area by the loose roller effect of charging again, back and forth the thin slice cake carried out, grabs and take off, overturn with this, and all thin slice cakes, cigarette piece are fully loose;
C, mix online: unpack unit 1 and thin slice tobacco bale loosening machine 2 are parallel with the processing sections 4 of cigarette factory cured tobacco leaf, mix the thin slice tobacco leaf of unit 3 after will be fully loose in mass transport and evenly mix and fit in the cured tobacco leaf.
The actual loose ability of thin slice hog shred of the present invention can reach 500kg/h～4000kg/h, and usage range is wider, can satisfy the requirement of each process procedure of cigarette factory, can realize the flexibility processing to the thin slice tobacco bale fully, adapts to the cigarette of the various trades mark of processing.
Claims (6)
1. reconstituted tobacoo tobacco bale loosening process device, it is characterized in that, comprise that the unpacking unit (1), thin slice tobacco bale loosening machine (2), the mass transport that are linked in sequence mix unit (3), mass transport is mixed the processing sections (4) that rear end, unit (3) connects cigarette factory cured tobacco leaf; Unpack unit (1) and thin slice tobacco bale loosening machine (2) is parallel with the processing sections (4) of cigarette factory cured tobacco leaf, mixes the thin slice tobacco leaf of unit (3) after will be complete loose in mass transport and evenly mixes and fit in the cured tobacco leaf.
2. reconstituted tobacoo tobacco bale loosening process device according to claim 1 is characterized in that, described thin slice tobacco bale loosening machine (2) is made of aeration apparatus (5) and the conveyer (6) that is positioned at aeration apparatus below; Described aeration apparatus (5) comprises the loose roll assembly of L-type that is comprised of vertical loose roller (7) and the loose roller of charging (8) that is installed on the frame, the dust excluding hood (9) that is positioned at loose roll assembly top, and the angle (α) between the loose roller of charging and the vertical loose roller is 65
0～125
0, the angle (β) between the loose roller of charging and the horizontal line is 0
0～20
0
3. reconstituted tobacoo tobacco bale loosening process device according to claim 2 is characterized in that, the roller footpath of the loose roller of charging is less than the roller footpath of vertical loose roller; The linear velocity of harrow nail nail tip is not less than the linear velocity of harrow nail nail tip on the loose roller of charging on the vertical loose roller.
4. according to claim 2 or 3 described reconstituted tobacoo tobacco bale loosening process devices, it is characterized in that, the loose roller of described charging (8) is comprised of the thick loose roller of charging (8a) that the fine loose roller of charging (8b) and interval arrange, and the harrow nail on the adjacent loose roller is crisscross arranged.
5. according to claim 2 or 3 described reconstituted tobacoo tobacco bale loosening process devices, it is characterized in that described vertical loose roller (7) is comprised of thick loose roller (7a) and fine loose roller (7b), the harrow nail on the adjacent loose roller is crisscross arranged.
6. such as the treatment process of the described reconstituted tobacoo tobacco bale loosening process device of claim 1-5, it is characterized in that: comprise unpack conveying, thin slice tobacco bale loosening, mix online that each operation concrete steps is as follows:
A, the conveying of unpacking: after external packing is removed with supplied materials thin slice smoke box in unpacking unit (1), the thin slice tobacco bale is carried to thin slice tobacco bale loosening machine (2), during conveying, the length direction of tobacco bale is perpendicular to throughput direction;
B, tobacco bale loosening: the loose limit, the loose roller of charging (8) limit of thin slice tobacco bale loosening machine (2) is with thin slice tobacco bale forward impelling, when the thin slice tobacco bale enters main ravel area, under the acting in conjunction of vertical loose roller (7) and the loose roller of charging (8), that all thin slice cigarette pieces are fully loose;
C, mix online: unpack unit (1) and thin slice tobacco bale loosening machine (2) are parallel with the processing sections (4) of cigarette factory cured tobacco leaf, mix the thin slice tobacco leaf of unit (3) after will be complete loose in mass transport and evenly mix and fit in the cured tobacco leaf.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104160369A CN102920017A (en) | 2012-10-26 | 2012-10-26 | Device and technology for loosening treatment on tobacco sheet bag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104160369A CN102920017A (en) | 2012-10-26 | 2012-10-26 | Device and technology for loosening treatment on tobacco sheet bag |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102920017A true CN102920017A (en) | 2013-02-13 |
Family
ID=47635061
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012104160369A Pending CN102920017A (en) | 2012-10-26 | 2012-10-26 | Device and technology for loosening treatment on tobacco sheet bag |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102920017A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109984362A (en) * | 2017-12-29 | 2019-07-09 | 上海新型烟草制品研究院有限公司 | Material opening mechanism |
| CN113086692A (en) * | 2021-04-30 | 2021-07-09 | 深圳源明杰科技股份有限公司 | Electronic tags upset transport mechanism |
| CN114009824A (en) * | 2021-11-04 | 2022-02-08 | 云南昆船烟草设备有限公司 | Blending system for small-formula cigarettes |
| CN114557468A (en) * | 2022-04-13 | 2022-05-31 | 吉林烟草工业有限责任公司 | Processing preparation system that cigarette thin slice mixes |
| CN114794516A (en) * | 2022-06-06 | 2022-07-29 | 河南中烟工业有限责任公司 | Dried cut tobacco lumping and cut tobacco structure adjusting device and system |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001095550A (en) * | 1999-07-27 | 2001-04-10 | Japan Tobacco Inc | Apparatus for opening tobacco raw material lump feed system of tobacco raw material equipped with the apparatus |
| CN201054968Y (en) * | 2007-06-19 | 2008-05-07 | 武汉烟草(集团)有限公司 | Device for improving homogeneity of cut tobacco |
| CN201742917U (en) * | 2010-06-01 | 2011-02-16 | 张扬 | Soft tobacco sheet loosing and dampening machine |
| CN102178337A (en) * | 2011-05-10 | 2011-09-14 | 中国烟草总公司郑州烟草研究院 | Independent tobacco cutting process and equipment based on paper making method regenerated tobacco leaf processing characteristics |
| CN201995564U (en) * | 2011-03-14 | 2011-10-05 | 河南中烟工业有限责任公司 | Tobacco slice loosener |
| CN101658322B (en) * | 2009-09-16 | 2011-11-09 | 山东中烟工业公司 | Papermaking process tobacco sheet loosening device |
| CN202407045U (en) * | 2011-12-10 | 2012-09-05 | 云南昆船设计研究院 | Tobacco quid lossening device |
| CN202907775U (en) * | 2012-10-26 | 2013-05-01 | 云南昆船设计研究院 | Sheet tobacco bale looseness processing device |
-
2012
- 2012-10-26 CN CN2012104160369A patent/CN102920017A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001095550A (en) * | 1999-07-27 | 2001-04-10 | Japan Tobacco Inc | Apparatus for opening tobacco raw material lump feed system of tobacco raw material equipped with the apparatus |
| CN201054968Y (en) * | 2007-06-19 | 2008-05-07 | 武汉烟草(集团)有限公司 | Device for improving homogeneity of cut tobacco |
| CN101658322B (en) * | 2009-09-16 | 2011-11-09 | 山东中烟工业公司 | Papermaking process tobacco sheet loosening device |
| CN201742917U (en) * | 2010-06-01 | 2011-02-16 | 张扬 | Soft tobacco sheet loosing and dampening machine |
| CN201995564U (en) * | 2011-03-14 | 2011-10-05 | 河南中烟工业有限责任公司 | Tobacco slice loosener |
| CN102178337A (en) * | 2011-05-10 | 2011-09-14 | 中国烟草总公司郑州烟草研究院 | Independent tobacco cutting process and equipment based on paper making method regenerated tobacco leaf processing characteristics |
| CN202407045U (en) * | 2011-12-10 | 2012-09-05 | 云南昆船设计研究院 | Tobacco quid lossening device |
| CN202907775U (en) * | 2012-10-26 | 2013-05-01 | 云南昆船设计研究院 | Sheet tobacco bale looseness processing device |
Non-Patent Citations (1)
| Title |
|---|
| 卢幼祥 等: "两种不同造纸法再造烟叶加工处理方式比较", 《烟草科技》, no. 9, 30 September 2012 (2012-09-30) * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109984362A (en) * | 2017-12-29 | 2019-07-09 | 上海新型烟草制品研究院有限公司 | Material opening mechanism |
| CN113086692A (en) * | 2021-04-30 | 2021-07-09 | 深圳源明杰科技股份有限公司 | Electronic tags upset transport mechanism |
| CN113086692B (en) * | 2021-04-30 | 2022-08-05 | 深圳源明杰科技股份有限公司 | Electronic tags upset transport mechanism |
| CN114009824A (en) * | 2021-11-04 | 2022-02-08 | 云南昆船烟草设备有限公司 | Blending system for small-formula cigarettes |
| CN114557468A (en) * | 2022-04-13 | 2022-05-31 | 吉林烟草工业有限责任公司 | Processing preparation system that cigarette thin slice mixes |
| CN114794516A (en) * | 2022-06-06 | 2022-07-29 | 河南中烟工业有限责任公司 | Dried cut tobacco lumping and cut tobacco structure adjusting device and system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102920017A (en) | Device and technology for loosening treatment on tobacco sheet bag | |
| CN102178337B (en) | Independent tobacco cutting process and equipment based on paper making method regenerated tobacco leaf processing characteristics | |
| CN202907775U (en) | Sheet tobacco bale looseness processing device | |
| CN203299037U (en) | Combined sample preparation system | |
| CN104894698B (en) | Novel environment-friendly full-automatic recyclable cotton production system | |
| CN206493371U (en) | A kind of full-automatic traditional Chinese medicine slicer | |
| CN203120947U (en) | Novel tobacco shred warming and humidifying device | |
| CN103769281A (en) | Dehydration treatment device of feed grinder and operation method thereof | |
| CN201358081Y (en) | Centralized deflector device of belt conveyor | |
| CN104489896A (en) | Reconstituted tobacco shredding device through ultrasonic waves | |
| CN102919996B (en) | Tobacco bale low intensity loosing conditioning technology and equipment | |
| CN103211282A (en) | Online loosening and moisture-regaining device for caked tobacco leaves | |
| CN206008821U (en) | A kind of coal briquette processing unit (plant) | |
| CN203683760U (en) | Automatic cotton blender machine | |
| CN203602782U (en) | Mixing equipment bringing convenience to opening | |
| CN205474164U (en) | Adjustable pneumatic cotton box | |
| CN112847918A (en) | Automatic forming production line for nano heat insulation plate | |
| CN205799920U (en) | A kind of mill | |
| CN204404736U (en) | A kind of band drier distribution device | |
| CN103614814A (en) | Automatic cotton mixing machine | |
| CN204523191U (en) | The even pay-off of a kind of Sound-proof material | |
| CN211168726U (en) | Feed lifting machine back mixes device | |
| CN201440925U (en) | Tobacco sheet mixture dropping hopper device | |
| CN203678482U (en) | Complete feed grinder dehydration treatment equipment | |
| CN203382886U (en) | Cotton feeding and uniform distributing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130213 |