CN103976469B - The method that stem consumes is cut in a kind of reduction - Google Patents
The method that stem consumes is cut in a kind of reduction Download PDFInfo
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- CN103976469B CN103976469B CN201410202962.5A CN201410202962A CN103976469B CN 103976469 B CN103976469 B CN 103976469B CN 201410202962 A CN201410202962 A CN 201410202962A CN 103976469 B CN103976469 B CN 103976469B
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- stem
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- stalk bar
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Abstract
The present invention is a kind of method that reduction cuts that stem consumes, and belongs to technical field of tobacco processing.Inventive feature is: mix, obstructing bar shredding preamble, the gap existed when a certain proportion of short thin material with stalk bar characteristic close extrudes in stem cutting machine with filling stalk bar.Use the inventive method can effectively solve row chain skidding, " cake " speed and the feed inconsistent phenomenon of row chain speed, thus be compacted obstruct bar, reduce the consumption of stem, save cost of manufacture.
Description
Technical field
The invention belongs to technical field of tobacco processing, be specifically related to a kind of reduction and cut the method that stem consumes.
Background technology
Stem is constituent important in cigarette composition, and mixing a certain proportion of stem in cigarette composition on the one hand can
With harmful substance injuries to human body such as the tar in reduction Medicated cigarette, nicotine, the manufacturing cost of Medicated cigarette on the other hand can be reduced,
Improve the economic benefit of enterprise.
Along with consumer's pursuit to high-quality Medicated cigarette, Nicotiana tabacum L. processing enterprise manufactures equipment to it and is upgraded, to stalk
Filament processing process and prescription also increase.The processing process of stem mainly feeds intake through stalk bar, terrier,
Terrier Storage, secondary terrier, secondary Terrier Storage, pressure are obstructed, are cut stem, stem charging, stem expansion drying, screening, stem selecting crude drugs with winnower, stalk
The silk step such as perfuming, Terrier Storage silk completes.
Owing to stalk bar is cut into tobacco shred shape by needs, need first to flatten stalk bar again through stem cutting machine during being processed
Being cut into tobacco shred shape, the purpose close with tobacco shred shape for reaching stem shape, Cigarette processing enterprise mostly uses thin ironed cut
Stem technique processed, therefore can produce substantial amounts of consumption during shredding, add processing cost.
Stalk bar is cut into the step of stem in stem cutting machine: stalk bar shakes the entrance of groove dolly by upper and lower row chain and frame through level
In the hopper of composition.The groove dolly that shakes is scattered in hopper with can making stalk bar uniform loose.Under being synchronized with the movement of upper and lower row chain,
Stalk bar is sent at cutter door, upper slitter door and upper row chain can a lifting, under the effect of cutter door lift cylinder, stalk bar is applied
Continue and constant pressure, make stalk bar form " pie ", in order to shredding.On the cutting drum rotated, uniformly cut equipped with several pieces
Cutter, continuously " cake " of cutting constantly output.Said process goes round and begins again, and stalk bar is cut into stem.
The principal element of the consumption that impact stalk bar produces during cutting stalk cuts stem thickness setting value, stem cutting machine cutter door
Pressure, cutting rouse speed, feed row chain speed, " cake " relative velocity in feed row chain, the compacting situation of stalk bar.And cut
Stem thickness and stem cutting machine cutter door pressure are all set by technological standards, and cutting drum speed and feed row chain speed are by cutting stem
Thickness fixes.Therefore impact stalk bar produces the principal element of consumption during cutting stalk is " cake " phase in feed row chain
To speed and the compacting situation of stalk bar.
Stem cutting machine practical operation situation during shredding be often occur row chain skidding cause " cake " speed and
Feed row chain speed is inconsistent, and stalk bar has a gap when extruding, and stalk bar can not be caused and cut rear stem by Effective Compaction and make broken
Greatly, cutting rear stem became uneven, stem consumption processed increases.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides a kind of can reduction and cut the method that stem consumes,
Particular content is:
The method of stem consumption is cut in a kind of reduction: stalk bar shredding preamble mix a certain proportion of with obstruct bar characteristic phase
Near short thin material is to fill the gap existed when stalk bar extrudes in stem cutting machine.
Specifically include following steps:
A. short thin material is chosen；
B. short thin material point of addition is chosen；
C. short thin material adding proportion is chosen.
The short-and-medium thin material of described step a is chosen and is made the waste material that stalk line produces.
The interpolation of described step b short-and-medium thin material is that for the first time after terrier, short thin material is through Terrier Storage, a secondary opportunity
After Terrier Storage, meeting and stalk bar are sufficiently mixed uniformly.
The short-and-medium thin material adding proportion of described step c is the 2%～5% of stalk bar inventory.
By the operation of above step, then carry out pressure stalk, cut stem, stem charging, stem expansion drying, screening, stem
Selecting crude drugs with winnower, stem perfuming, Terrier Storage silk, complete stem task processed.
Advantages of the present invention:
1. significantly reduce stalk bar consumption during shredding, save manufacturing cost.
2. use this method can effectively stablize the machined parameters of silk cutting machine.
3. ensure that integrity and the stability of Medicated cigarette inherent quality of cigarette composition.
4. without device layout, production procedure are adjusted.
5. solve the gap and feed row chain slippage problems existed when stalk bar extrudes in stem cutting machine.
Detailed description of the invention
Embodiment one:
The place of production, the time limit, the most identical grade stalk bar is selected to be divided into two batches, every batch 2500kg.First batch uses
The inventive method, adds short thin material in the ratio of stalk bar inventory 2% after a terrier, i.e. stalk bar input weight is
2500kg, short thin material addition are 50kg；Second batch uses normal method, i.e. stalk bar input weight to be 2500kg, do not add
Add short thin material.The stalk bar of two batches produces under conditions of same work flow, same parameters, adds up two kinds of differences
The stem amount of method output, calculates stem consumption.
Stem consumes and calculates as follows: stem consumption (%)=(the stem weight of 1-output/stalk bar puts into weight) ×
100%, wherein, the stem weight of output and stalk bar put into weight all by 12% moisture content conversion.
By test, the stalk bar output stem weight of first batch is 2400kg, consumption stem is 4%；The stalk of the second batch
Silk output weight is 2225kg, consumption stem is 11%, and contrast finds that stem consumption reduces 7%.
Embodiment two:
The place of production, the time limit, the most identical grade stalk bar is selected to be divided into two batches, every batch 2500kg.First batch uses
The inventive method, adds short thin material in the ratio of stalk bar inventory 5% after a terrier, i.e. stalk bar input weight is
2500kg, short thin material addition are 125kg；Second batch uses normal method, i.e. stalk bar input weight to be 2500kg, do not add
Add short thin material.The stalk bar of two batches produces under conditions of same work flow, same parameters, adds up two kinds of differences
The stem amount of method output, calculates stem consumption.
Stem consumes and calculates as follows: stem consumption (%)=(the stem weight of 1-output/stalk bar puts into weight) ×
100%, wherein, the stem weight of output and stalk bar put into weight all by 12% moisture content conversion.
By test, the stalk bar output stem weight of first batch is 2350kg, consumption stem is 6%；The stalk of the second batch
Silk output weight is 2200kg, consumption stem is 12%, and contrast finds that stem consumption reduces 6%.
Embodiment three:
The place of production, the time limit, the most identical grade stalk bar is selected to be divided into two batches, every batch 2500kg.First batch uses
The inventive method, adds short thin material in the ratio of stalk bar inventory 3.5% after a terrier, i.e. stalk bar input weight is
2500kg, short thin material addition are 87.5kg；Second batch uses normal method, and i.e. stalk bar puts into weight is 2500kg, no
Add short thin material.The stalk bar of two batches produces under conditions of same work flow, same parameters, adds up two kinds not
With the stem amount of method output, calculate stem consumption.
Stem consumes and calculates as follows: stem consumption (%)=(the stem weight of 1-output/stalk bar puts into weight) ×
100%, wherein, the stem weight of output and stalk bar put into weight all by 12% moisture content conversion.
By test, the stalk bar output stem weight of first batch is 2380kg, consumption stem is 4.8%；Second batch
Stem output weight is 2230kg, consumption stem is 10.8%, and contrast finds that stem consumption reduces 6%.
As can be seen here, the inventive method is used can effectively to solve row chain skidding, " cake " speed and feed row chain speed
Spend inconsistent phenomenon, thus be compacted obstruct bar, reduce the consumption of stem, save cost of manufacture.
Claims (2)
1. the method that stem consumes is cut in a reduction, it is characterised in that: mix a certain proportion of and stalk in stalk bar shredding preamble
The short thin material of bar characteristic close, to fill the gap of existence when stalk bar extrude in stem cutting machine, specifically includes following steps:
A. short thin material is chosen；
B. choosing short thin material point of addition, after short thin material adds and be first time terrier opportunity, short thin material is through once storing
After stalk, secondary Terrier Storage, meeting and stalk bar are sufficiently mixed uniformly；
C. choosing short thin material adding proportion, short thin material adding proportion is the 2%～5% of stalk bar inventory.
The method that stem consumes is cut in a kind of reduction the most according to claim 1, it is characterised in that: the short-and-medium thin material of step a
Choose and make the waste material that stalk line produces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410202962.5A CN103976469B (en) | 2014-05-14 | 2014-05-14 | The method that stem consumes is cut in a kind of reduction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410202962.5A CN103976469B (en) | 2014-05-14 | 2014-05-14 | The method that stem consumes is cut in a kind of reduction |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103976469A CN103976469A (en) | 2014-08-13 |
| CN103976469B true CN103976469B (en) | 2016-08-24 |
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| CN201410202962.5A Active CN103976469B (en) | 2014-05-14 | 2014-05-14 | The method that stem consumes is cut in a kind of reduction |
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Citations (13)
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|---|---|---|---|---|
| US3690328A (en) * | 1970-04-20 | 1972-09-12 | American Mach & Foundry | Wet processing of tobacco stems |
| US4076030A (en) * | 1975-12-22 | 1978-02-28 | R. J. Reynolds Tobacco Company | Method for utilizing tobacco stems in smoking products |
| EP0539064B1 (en) * | 1991-10-23 | 1995-03-01 | British-American Tobacco Company Limited | Processing tobacco leaf stem |
| CN1233431A (en) * | 1998-04-28 | 1999-11-03 | 河南万众健康产业有限公司 | Low toxicity cigarette with its main raw material contg. soya bean leaves |
| PL180673B1 (en) * | 1995-11-20 | 2001-03-30 | Bat Cigarettenfab Gmbh | Method of and apparatus for processing tobacco leaves for obtaining cut tobacco |
| CN1066323C (en) * | 1995-11-20 | 2001-05-30 | 英-美烟草(德国)有限公司 | Method and plant for treating tobacco leaves for production of cut tobacco |
| CN1401273A (en) * | 2002-07-18 | 2003-03-12 | 南阳卷烟厂 | Cigarette substitute and making method thereof |
| CN1559313A (en) * | 2004-08-18 | 2005-01-05 | 梁家滨 | Health-care smoking products contg. ginkgo tree leaves, chinese wolfberry leaves and mint leaves |
| CN1206947C (en) * | 2003-07-15 | 2005-06-22 | 大老板经贸有限责任公司 | Formulating method of felon herb aspiration product |
| CN1857325A (en) * | 2006-03-17 | 2006-11-08 | 易侧位 | Smoking-stopping health inhalant and its making process |
| CN101669671A (en) * | 2009-09-24 | 2010-03-17 | 云南瑞升烟草技术（集团）有限公司 | Use method of reconstituted tobacco in production of cigarettes |
| CN102657377A (en) * | 2012-05-25 | 2012-09-12 | 深圳市御南沉香生物科技开发有限公司 | Chinese eaglewood tobacco sheet and preparing process thereof |
| CN103169146A (en) * | 2013-02-07 | 2013-06-26 | 赵鸿 | Raw materials for cigarettes, production method and equipment thereof |
-
2014
- 2014-05-14 CN CN201410202962.5A patent/CN103976469B/en active Active
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3690328A (en) * | 1970-04-20 | 1972-09-12 | American Mach & Foundry | Wet processing of tobacco stems |
| US4076030A (en) * | 1975-12-22 | 1978-02-28 | R. J. Reynolds Tobacco Company | Method for utilizing tobacco stems in smoking products |
| EP0539064B1 (en) * | 1991-10-23 | 1995-03-01 | British-American Tobacco Company Limited | Processing tobacco leaf stem |
| PL180673B1 (en) * | 1995-11-20 | 2001-03-30 | Bat Cigarettenfab Gmbh | Method of and apparatus for processing tobacco leaves for obtaining cut tobacco |
| CN1066323C (en) * | 1995-11-20 | 2001-05-30 | 英-美烟草(德国)有限公司 | Method and plant for treating tobacco leaves for production of cut tobacco |
| CN1233431A (en) * | 1998-04-28 | 1999-11-03 | 河南万众健康产业有限公司 | Low toxicity cigarette with its main raw material contg. soya bean leaves |
| CN1401273A (en) * | 2002-07-18 | 2003-03-12 | 南阳卷烟厂 | Cigarette substitute and making method thereof |
| CN1206947C (en) * | 2003-07-15 | 2005-06-22 | 大老板经贸有限责任公司 | Formulating method of felon herb aspiration product |
| CN1559313A (en) * | 2004-08-18 | 2005-01-05 | 梁家滨 | Health-care smoking products contg. ginkgo tree leaves, chinese wolfberry leaves and mint leaves |
| CN1857325A (en) * | 2006-03-17 | 2006-11-08 | 易侧位 | Smoking-stopping health inhalant and its making process |
| CN101669671A (en) * | 2009-09-24 | 2010-03-17 | 云南瑞升烟草技术（集团）有限公司 | Use method of reconstituted tobacco in production of cigarettes |
| CN102657377A (en) * | 2012-05-25 | 2012-09-12 | 深圳市御南沉香生物科技开发有限公司 | Chinese eaglewood tobacco sheet and preparing process thereof |
| CN103169146A (en) * | 2013-02-07 | 2013-06-26 | 赵鸿 | Raw materials for cigarettes, production method and equipment thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103976469A (en) | 2014-08-13 |
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Address after: 610000, Sichuan, Chengdu, Longquanyi economic and Technological Development Zone, Jackie Chan Road, Longquan, No. 2, paragraph Patentee after: CHINA TOBACCO SICHUAN INDUSTRIAL CO., LTD. Address before: No. 2, Longquan section, Jackie Chan Avenue, Chengdu economic and Technological Development Zone, Longquanyi District, Chengdu, Sichuan Patentee before: Sichuan Tobacco Industry Co., Ltd. |