CN103008333A - Resource utilization outfit and matrixing method of straw scrap wastes - Google Patents
Resource utilization outfit and matrixing method of straw scrap wastes Download PDFInfo
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- CN103008333A CN103008333A CN2012105855115A CN201210585511A CN103008333A CN 103008333 A CN103008333 A CN 103008333A CN 2012105855115 A CN2012105855115 A CN 2012105855115A CN 201210585511 A CN201210585511 A CN 201210585511A CN 103008333 A CN103008333 A CN 103008333A
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Abstract
The invention discloses a resource utilization outfit and a matrixing method of straw scrap wastes, which relate to the field of resource utilization projects of straw wastes, are particularly suitable for resource utilization production of gardening straw scrap matrixes, and belong to the technical field of agricultural machinery. The resource utilization outfit comprises a detection control system, a storage bin, a loading machine, a working bin, an auxiliary filling machine, a humidifying component, an oxygenation component and a discharging and bagging machine. The resource utilization outfit works under the uniform coordination and cooperation of the detection control system, and the uniform control is carried out on the parameter detection of working states and a working process. According to the invention, the automation and integration degrees are high, the production efficiencies of dosing, fermenting and stirring are high, the condition and the process of a fermentation environment are effectively controlled, and the matrixing production of the straw scrap wastes is realized.
Description
Technical field
The present invention relates to straw refuse recycling engineering field, especially be fit to the broken last matrix recycling of gardening stalk and produce, belong to agricultural machinery technological field.
Background technology
Growing along with facilities horticulture, annual all can produce a large amount of stalk and stubbles take solanaceous vegetables and melon rattan as main body, these crop straw stubble overwhelming majority all arbitrarily abandon in canopy head, roadside, stream etc. because can't process and locate, cause river course obstruction, river blackening, foul smell to overflow the severe contamination Ecological Environment.And the residual body secondary of vegetables, stalk that infected by root-knot nematode, fungi, bacterium and virus etc. propagates, and causes the warmhouse booth disease and pest to occur more serious.Therefore, postpartum gardening stalk the like waste reasonable processing and recycling be important content during the facilities horticulture clean and effective is produced.
The gardening stalk especially high stalk stalk of rattan class is difficult to pulverize, decomposes and absorbs processing especially, and gardening stalk special-purpose processing mechanization of operation and integrated degree are low at present, and labour intensity is large; And the on the spot process and utilization technology of gardening plant stalk, the technical study that especially reaches the matrix Fertilizer Transformed by fermentation reactor system is blank basically.Therefore, in the urgent need to studying on the spot application technology as the second resource of gardening stalk, exploitation is fit to the matrix Fertilizer Transformed process unit of the high stalk of rattan class and high-moisture stalk, improve processing environment, reduce labour intensity, improve working (machining) efficiency, reduce production costs, promote the facilities horticulture clean and effective to produce and sustainable development.
Theory and application study that present Chinese scholars is devoted to the fermentation process of stalk are of long duration, obtained a collection of achievement in research with practical guided significance, domestic representativeness has: the dynamic continuous fermentation cellar (ZL96211870.2) of the invention such as Cui Wei in 1996, for the moisture of regulating material in the warehouse and the humidity in the warehouse, drawing mechanism is provided with the shower nozzle of water spray or other liquid; The differential board type high-temp. compost fermenter device (ZL02266818.7) of the invention such as Xu Zhen canals in 2002, its advantage is to be made of a plurality of fermentation cabin cascades, and is less demanding to the particle diameter of fermentation object; The inventions such as Qin Xinzheng in 2011 be applicable to device (CN202116541U) in fermenting crops straws and the matrix treatments, adopt and above airtight degraded tank, set up ozone generator, thereby shortened the straw ammoniation time.Etc. external representativeness has: invented a kind ofly for jumbo solid-state fermentation tank Peter L ü th(Germany in 2003), and proposed fermentation manufacturing technique method (US6620614B1); 1998 Shrikumar Suryanaryan (India) etc. invented a kind of modifying device of solid state fermentation equipment, it can realize that all microorganisms cultivate operation (sterilization, inoculation, the subsequent treatment of cultivating, extracting and extracting) (US6197573B1); Quang A.Nguyen had invented a kind of reaction tower device for the preliminary treatment of lignin enzymolysis and fermentation in 1998, and this reaction tower can be realized the mixing of material;
Existing stalk resource utilizes special equipment to lack, and adopts the fermenting and producing equipment of normal food, feed mostly can not realize automatic ration batching, humiture and oxygen content adjustment, so that its yeasting condition and process can not get effective control; The shortcomings such as and mixing plant stirs inhomogeneously mostly because mycelia is twined, and will cause each several part to ferment inhomogeneous, causes fermentation time long, and productivity ratio is low.The straw refuse recycling is badly in need of a kind ofly can realizing that quantitative ingredient, stirring, fermentation, pack etc. are integrated, complete set equipment special and matrix production technology.
Summary of the invention
The present invention is directed to the problem of present straw refuse recycling production equipment and technique deficiency, a kind of collection quantitative ingredient, stirring, fermentation, the broken last utilization of waste as resource outfit of the integrated stalk of pack and matrix production technology are provided.
The broken last utilization of waste as resource outfit of stalk of the present invention, the technical scheme of employing is: comprise and detect control system, feed bin, feeder, working bin, auxiliary charger, humidifying component, oxygenation parts and discharging sack filling machine etc.Detecting control system detects and course of work control each component working parameter state, each component locations relation is: feed bin is positioned at the feeder top, feeder circle is between feed bin and working bin, feed bin discharge hole and working bin master charge door are coupled together, working bin is vertical, the top is except being provided with main charge door, also be provided with auxiliary charge door, humidification port, mixing control motor and gas outlet, be connected with auxiliary charger by auxiliary charge door, be connected with humidifying component by humidification port, agitating device stirring work in the mixing control motor-driven working bin, air inlet is set below working bin, raffinate outlet and discharging opening, being connected air intake valve with the oxygenation parts by working bin below air inlet connects, be connected with oxygenation parts pressure test device by gas outlet, working bin top, the raffinate outlet is connected with the raffinate funnel, is connected with the discharging sack filling machine by discharging opening.
Detection control system of the present invention comprises: hardware, detection part and control assembly.Wherein hardware consists of master controller by industrial computer, data collecting card and programmable logic controller (PLC) (PLC), and detection part comprises that gas temperature detecting sensor, moisture detection sensor, ammonia concentration detecting sensor, oxygen concentration detecting sensor, temperature of charge detecting sensor, water content detection sensor, oxygen concentration detecting sensor and electricity are led detecting sensor in working bin LOAD CELLS and converter thereof, bin-level detecting sensor, the working bin; Control assembly comprises measuring pump control device, discharging sack filling machine helical axis servomotor and the driver thereof of pneumatic vibrating formula broken arch controller, feeder servomotor and driver thereof, the interior material stirring servomotor of working bin and driver, working bin air intake valve and control device thereof, auxiliary charger helical axis servomotor and driver thereof, humidifying component atomized water spray;
Working bin inside is provided with agitating device, and the parameter of materials checkout gear comprises material Temperature Humidity Sensor, conductivity sensor and oxygen concentration sensor; Detect holes vertical uniform three layers, every layer 9 of working bin, 9 detection holes of same layer are uniform on 360 ° of circumference.Each 3 of every layer of spent material Temperature Humidity Sensor, conductivity sensor and oxygen concentration sensors, detect in the hole apart from one another by being installed between the different sensors, temperature, moisture, oxygen concentration and the electricity that is respectively applied to detect material such as leads at the parameter of materials, detects the signal that obtains and sends into industrial computer by data collecting card and process.Gas concentration detection apparatus comprises gas temperature sensor, humidity sensor, ammonia concentration sensor and oxygen concentration sensor, be installed in the parts place of giving vent to anger of working bin top, temperature, humidity, ammonia concentration and oxygen concentration for detection of gas, the output signal of sensor is connected with data collecting card, and measured signal is sent into industrial computer by data collecting card and processed.
Feed bin of the present invention arranges the material level watch window by the feed bin frame support on the feed bin sidewall, the top of described feed bin arranges material and processes mouth, in the described feed bin material-level detecting device is set, and the bottom of feed bin arranges arch breaking apparatus.
Feeder of the present invention adopts spiral quantitative feeding device and drives servomotor, the lower end charging aperture bin discharge port external that connects material, and discharging opening alignment work storehouse, upper end master's charge door is connected with working bin master charge door by soft pipeline, is flexible coupling with working bin.
Working bin of the present invention is vertical, be supported on the working bin frame by LOAD CELLS, its inside is provided with agitating device, gas temperature in the working bin, humidity, ammonia and oxygen isoconcentration checkout gear, temperature of charge, moisture, oxygen concentration, electricity such as leads at the checkout gear, the top is provided with main charge door, auxiliary charge door, humidification port, mixing control motor and gas outlet, the mixing control motor is connected with agitating device in the working bin by main shaft, air inlet is set below working bin, raffinate outlet and discharging opening have around the sidewall of working bin and detect hole and sample tap.Agitating device comprises stirring vane and stirring rod etc.
Auxiliary charger of the present invention comprises auxiliary feed bin, spiral quantitative feeding device and driving servomotor thereof etc., auxiliary feed bin is installed in the spiral quantitative feeding device top, spiral quantitative feeding device is connected with the auxiliary charge door of working bin firmly by its discharging opening, the rotation of driven by servomotor spiral quantitative feeding device.
Humidifying component of the present invention comprises sump, intake valve, safe pressure maintaining valve, atomized water spray measuring pump and waterfog head etc., is positioned at the working bin top, and the atomized water spray measuring pump is installed in the humidification port of working bin by hose, and waterfog head inserts in the working bin.
Oxygenation parts of the present invention comprise that the air inlet component of give vent to anger parts and the below of top forms, the parts of giving vent to anger comprise pressure test device, be connected with pressure test device by gas outlet, working bin top, the air inlet component of below comprises air intake valve, soft air pipe and safe pressure maintaining valve etc., is connected with air intake valve by working bin below air inlet.
Discharging sack filling machine of the present invention comprises spiral quantitative feeding device and drives servomotor, bagging-off spout etc., is positioned at the working bin below, and its spiral quantitative feeding device is connected with the discharging opening of working bin firmly by its charging aperture.By bagging-off spout material is packed processing.
The broken last utilization of waste as resource outfit of stalk of the present invention, under cooperation unified under the detection control system, work, working status parameter is detected, to the unified control of the course of work, its course of work feature is: to the broken last discarded object of stalk in the feed bin, by to feeder constant speed and timing controlled, and the cooperation of working bin weighing, quantitatively lead reinforced to working bin; Assist charger to adopt the spiral quantitative charging process, by control speed of screw shaft and corner, carry out quantitative auxiliary the feeding in raw material such as the organic fertilizer such as solid fermentation bacterium material and ight soil to working bin; Humidifying component detects information according to humidity of materials multiple spot in the working bin, adopts the atomized water spray measuring pump, by to measuring pump level pressure and timing controlled, increases the humidity (moisture) of material; The oxygenation parts detect according to temperature of charge, ammonia and oxygen isoconcentration in the working bin, judge yeastiness, and according to the mixing time of certain rotating speed control working bin inside spin agitating device, cooperate to stir simultaneously and control by air intake valve level pressure and inflationtime, reach the purpose that increases oxygen concentration, reduces temperature; Last discharging sack filling machine adopts the spiral quantitative charging process equally, and by to speed of screw shaft and controlling angle, so that the material dosing after quantitative ingredient, stirring and the fermentation process is discharged in the working bin, the luggage bag of going forward side by side processing is in order to further carry out fermentation reactor system.
The broken last utilization of waste as resource matrix production technology of stalk of the present invention, the concrete technology step comprises:
The first step, the broken last discarded object prestocking of stalk.After straw refuse carried out cutting and grinding and process, obtain the broken end of 1-2 centimetre, the feed bin prestocking of packing into.
Second step, quantitatively main reinforced.To the broken last discarded object of stalk in the feed bin, by to feeder constant speed and timing controlled, and the cooperation of working bin weighing, finish to the quantitative master of working bin reinforced by feeder.
The 3rd step, quantitative additional material.To assisting solid fermentation bacterium material and ight soil etc. in the feed bin, by control speed of screw shaft and corner, carry out quantitative auxiliary the feeding in raw material such as the organic fertilizer such as solid fermentation bacterium material and ight soil by auxiliary charger to working bin, finish quantitative ingredient work.
The 4th step, fermentation process.By humidity of materials multiple spot in the working bin is detected, according to the fermentation process technological requirement, increased the humidity (moisture) of regulating material by humidifying component during the fermentation; By temperature of charge, ammonia and oxygen isoconcentration in the working bin are detected, according to the fermentation process technological requirement, realize the automatic stirring processing by spiral agitator, increase oxygen concentration by the oxygenation parts, reduce fermentation temperature etc.
In the 5th step, pack is processed.After fermentation, stir process are finished,, quantitatively discharge certain material and pack processing, in order to further carry out fermentation reactor system by to speed of screw shaft and controlling angle by the discharging sack filling machine.
After material in the working bin is emptying, again loop second step to the five steps work.By the broken last utilization of waste as resource outfit of stalk, with the broken last discarded object of stalk and zymophyte material, other nutrition organic matter quantitative ingredients, abundant mix and blend and fermentation process, by the parameter detecting such as temperature, humidity (moisture), oxygen, ammonia, the electricity of material being led, and the effectively control such as fermentation temperature, humidity and oxygen concentration, and further fermentation reactor system is processed, and realizes the matrix production of the broken last discarded object of stalk.
The broken last utilization of waste as resource outfit of stalk of the present invention and matrix production technology are compared with existing resource utilization equipment and production technology, automation complete set degree is high, batching, fermentation, to stir production efficiency high, yeasting condition and process are effectively controlled, realize the matrix production of the broken last discarded object of stalk, have higher application and popularization value.
Description of drawings
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
Fig. 1 is the broken last utilization of waste as resource outfit front view of stalk of the present invention.
Fig. 2 is the left view of working bin among Fig. 1.
Fig. 3 is the broken last utilization of waste as resource outfit TT﹠C system schematic diagram of stalk of the present invention.
Shown in Figure 4 is the broken last utilization of waste as resource outfit work schematic diagram of stalk of the present invention.
Fig. 5 is the broken last utilization of waste as resource matrix technological process of production of stalk of the present invention.
Among the figure, the 1st, detect control system, the 2nd, feed bin, the 3rd, feeder, the 4th, working bin, the 5th, auxiliary charger, the 6th, humidifying component, the 7th, oxygenation parts, the 8th, discharging sack filling machine, the 9th, raffinate funnel; The 21st, feed bin discharge hole, the 22nd, the feed bin frame, the 23rd, material level observation window window, the 24th, material is processed mouth, the 25th, material-level detecting device, the 26th, arch breaking apparatus; The 31st, material loading spiral quantitative feeding device, the 32nd, feeder servomotor, the 33rd, lower end charging aperture, the 34th, upper end discharging opening, the 35th, soft pipeline; The 41st, main charge door, the 42nd, auxiliary charge door, the 43rd, humidification port, the 44th, mixing control motor, the 45th, gas outlet, the 46th, agitating device, the 47th, air inlet, the 48th, raffinate outlet, the 49th, discharging opening; The 51st, auxiliary feed bin, the 52nd, spiral quantitative feeding device, the 53rd, auxiliary charger servomotor, the 54th, auxiliary charger discharging opening; The 61st, sump, the 62nd, intake valve, the 63rd, safe pressure maintaining valve, the 64th, atomized water spray measuring pump, the 65th, waterfog head; The 71st, air intake valve; The 72nd, pressure test device, the 73rd, the parts of giving vent to anger, the 74th, air inlet component; The 81st, pack spiral quantitative feeding device, the 82nd, pack servomotor, the 83rd, bagging-off spout, the 84th, discharging sack filling machine charging aperture; The 91st, LOAD CELLS, the 92nd, the working bin frame, the 93rd, gas concentration detection apparatus, the 94th, the parameter of materials checkout gear, the 95th, main shaft, the 96th, stirring vane, the 97th, stirring rod, the 98th, detect the hole, the 99th, sample tap.
The specific embodiment
As shown in Figure 1, 2, the broken last utilization of waste as resource outfit of stalk of the present invention comprises compositions such as detecting control system 1, feed bin 2, feeder 3, working bin 4, auxiliary charger 5, humidifying component 6, oxygenation parts 7 and discharging sack filling machine 8.Detecting 1 pair of each component working parameter state detection of control system controls with the course of work, each component locations relation is: feed bin 2 is positioned at feeder 3 tops, feeder 3 boundaries are between feed bin 2 and working bin 4, feed bin 2 discharging openings 21 are connected with working bin 4 main charge doors 41 through feeder 3, working bin 4 is vertical, the top is except being provided with main charge door 41, also be provided with auxiliary charge door 42, humidification port 43, mixing control motor 44 and gas outlet 45, be connected with auxiliary charger 5 by auxiliary charge door 42, be connected with humidifying component 6 by humidification port 43, mixing control motor 44 drives working bin 4 interior agitating device 46 stirring work, air inlet 47 is set below working bin 4, raffinate outlet 48 and discharging opening 49, the air intake valve 71 of being connected with the oxygenation parts by working bin 4 below air inlets 47 connects, be connected with oxygenation parts 7 pressure test devices 72 by gas outlet 45, working bin 4 top, raffinate outlet 48 is connected with raffinate funnel 9, is connected with discharging sack filling machine 8 by discharging opening 49.
As shown in Figure 3, the hardware of detection control system 1 of the present invention mainly consists of master controller by industrial computer, data collecting card, programmable logic controller (PLC) (PLC), and detection part comprises: detecting sensor, temperature of charge, moisture, oxygen concentration, the electricity such as gas temperature, humidity, ammonia concentration and oxygen concentration such as lead at the detecting sensor etc. in working bin LOAD CELLS and converter thereof, bin-level detecting sensor, the working bin.Control assembly comprises: measuring pump control device, discharging sack filling machine helical axis servomotor and the driver thereof etc. of material stirring servomotor and driver, working bin air intake valve and control device thereof, auxiliary charger helical axis servomotor and driver thereof, humidifying component atomized water spray partly form in pneumatic vibrating formula broken arch controller, feeder servomotor and driver thereof, the working bin.
Working bin 4 inside are provided with agitating device 46, and parameter of materials checkout gear 94 comprises material Temperature Humidity Sensor, conductivity sensor and oxygen concentration sensor; In working bin 4 vertical uniform three layers, every layer 9 detection holes 98,9 detection holes 98 of same layer are uniform on 360 ° of circumference.Each 3 of every layer of spent material Temperature Humidity Sensor, conductivity sensor and oxygen concentration sensors, detect in the hole 98 apart from one another by being installed between the different sensors, temperature, moisture, oxygen concentration and the electricity that is respectively applied to detect material such as leads at the parameter of materials, detects the signal that obtains and sends into industrial computer by data collecting card and process.Gas concentration detection apparatus 93 comprises gas temperature sensor, humidity sensor, ammonia concentration sensor and oxygen concentration sensor, be installed in parts 73 places of giving vent to anger of working bin 4 tops, temperature, humidity, ammonia concentration and oxygen concentration for detection of gas, the output signal of sensor is connected with data collecting card, and measured signal is sent into industrial computer by data collecting card and processed.
As shown in Figure 1, 2, feed bin of the present invention 2 supports by feed bin frame 22, on arrange that material level watch window 23, material process mouthfuls 24, material-level detecting device 25 and arch breaking apparatus 26 etc.
As shown in Figure 1, 2, feeder 3 of the present invention adopts material loading spiral quantitative feeding device 31 and feeder servomotor 32, lower end charging aperture 33 storehouse 2 discharging openings 21 that connect material, discharging opening 34 alignment work storehouses, upper end 4 main charge doors 41, be connected with working bin 4 main charge doors 41 by soft pipeline 35, be flexible coupling with working bin 4.
Such as Fig. 1, shown in 2, working bin 4 of the present invention is vertical, be supported on the working bin frame 92 by LOAD CELLS 91, its inside is provided with agitating device 46, working bin 4 interior gas temperatures, humidity, the gas concentration detection apparatus such as ammonia and oxygen 93, temperature of charge, moisture, oxygen concentration, electricity such as leads at the parameter of materials checkout gear 94, the top is provided with main charge door 41, auxiliary charge door 42, humidification port 43, mixing control motor 44 and gas outlet 45, mixing control motor 44 is connected with working bin 4 interior agitating devices 46 by main shaft 95, and air inlet 47 is set below working bin 4, raffinate outlet 48 and discharging opening 49.Agitating device 46 comprises stirring vane 96 and stirring rod 97 etc.Have around working bin 4 and detect hole 98 and sample tap 99, detect hole 98 and can be used for settling material or gas temperature, humidity (moisture), ammonia concentration, oxygen concentration, and material conductivity sensor etc., sample tap 99 is used for that sampling detects to material.
As shown in Figure 1, 2, auxiliary charger 5 of the present invention comprises auxiliary feed bin 51, spiral quantitative feeding device 52 and drives servomotor 53 etc., auxiliary feed bin 51 is installed in spiral quantitative feeding device 52 tops, spiral quantitative feeding device 52 is connected with the auxiliary charge door 42 of working bin 4 firmly by its discharging opening 54, and servomotor 53 drives spiral quantitative feeding device 52 rotations.
As shown in Figure 1, 2, humidifying component 6 of the present invention comprises sump 61, intake valve 62, safe pressure maintaining valve 63, atomized water spray measuring pump 64 and waterfog head 65 etc., humidifying component 6 is positioned at working bin 4 tops, the delivery port at sump 61 tops connects intake valve 62 by pipeline, and intake valve 62 connects oxygenation parts 7; Atomized water spray measuring pump 64 is installed in by hose on the humidification port 43 of working bin 4, and waterfog head 65 inserts in the working bin 4.
As shown in Figure 1, 2, oxygenation parts 7 of the present invention comprise that the air inlet component 74 of give vent to anger parts 73 and the below of top forms, the parts 73 of giving vent to anger comprise pressure test device 72, be connected with pressure test device 72 by gas outlet 45, working bin 4 top, the air inlet component 74 of below comprises air intake valve 71, soft air pipe and safe pressure maintaining valve etc., is connected connection with air intake valve by working bin 4 below air inlets 47.
As shown in Figure 1, 2, discharging sack filling machine 8 of the present invention comprises pack spiral quantitative feeding device 81 and packs servomotor 82, bagging-off spout 83 etc., be positioned at working bin 4 belows, its pack spiral quantitative feeding device 81 is connected with the discharging opening 49 of working bin 4 firmly by its charging aperture 84.Pack processing by 83 pairs of materials of bagging-off spout.
As shown in Figure 4, the broken last utilization of waste as resource outfit of stalk of the present invention, operating characteristic is: work detecting under the unified cooperation of control system, working status parameter is detected, to the unified control of the course of work, its work comprises:
The first, to the broken last discarded object of stalk in the feed bin, by to feeder constant speed and timing controlled, and the cooperation of working bin weighing, quantitatively lead reinforcedly to working bin, detect simultaneously material state in the feed bin, regularly broken arch control;
The second, by controlling speed of screw shaft and the corner of auxiliary charger, carry out quantitative auxiliary the feeding in raw material such as the organic fertilizer such as solid fermentation bacterium material and ight soil to working bin, carry out quantitative ingredient;
The 3rd, detect information according to humidity of materials multiple spot in the working bin, by to measuring pump level pressure and timing controlled, increase the humidity (moisture) of material, detect according to temperature of charge, ammonia and oxygen isoconcentration in the working bin simultaneously, judge yeastiness, and according to the mixing time of certain rotating speed control working bin inside spin agitating device, cooperate and stir simultaneously, by air intake valve level pressure and inflationtime control, reach the purpose that increases oxygen concentration, reduces temperature, realize sweat is monitored and fermentation parameter control, thereby improve fermented quality and efficient;
The 4th, by speed of screw shaft and the controlling angle to the discharging sack filling machine, so that the material dosing in the working bin is discharged, quantitatively pack, process in order to further carry out fermentation reactor system.
As shown in Figure 5, the broken last utilization of waste as resource matrix production technology of stalk of the present invention, the concrete technology step comprises:
The first step, the broken last discarded object prestocking of stalk.After straw refuse carried out cutting and grinding and process, obtain the broken end of 1-2 centimetre, the feed bin prestocking of packing into.
Second step, quantitatively main reinforced.To the broken last discarded object of stalk in the feed bin, by to feeder constant speed and timing controlled, and the cooperation of working bin weighing, finish to the quantitative master of working bin reinforced by feeder.
The 3rd step, quantitative additional material.To assisting solid fermentation bacterium material and ight soil etc. in the feed bin, by control speed of screw shaft and corner, carry out quantitative auxiliary the feeding in raw material such as the organic fertilizer such as solid fermentation bacterium material and ight soil by auxiliary charger to working bin, finish quantitative ingredient work.
The 4th step, fermentation process.By humidity of materials multiple spot in the working bin is detected, according to the fermentation process technological requirement, increased the humidity (moisture) of regulating material by humidifying component during the fermentation; By temperature of charge, ammonia and oxygen isoconcentration in the working bin are detected, according to the fermentation process technological requirement, realize the automatic stirring processing by spiral agitator, increase oxygen concentration by the oxygenation parts, reduce fermentation temperature etc.
The 5th step, quantitatively pack.After fermentation, stir process are finished,, quantitatively discharge certain material and pack processing, in order to further carry out fermentation reactor system by to speed of screw shaft and controlling angle by the discharging sack filling machine.
After material in the working bin is emptying, again loop second step to the five steps work.By the broken last utilization of waste as resource outfit of stalk, with the broken last discarded object of stalk and zymophyte material, other nutrition organic matter quantitative ingredients, abundant mix and blend and fermentation process, by the parameter detecting such as temperature, humidity (moisture), oxygen, ammonia, the electricity of material being led, and the effectively control such as fermentation temperature, humidity and oxygen concentration, and further fermentation reactor system is processed, and realizes the matrix production of the broken last discarded object of stalk.
Claims (9)
1. broken last utilization of waste as resource outfit of stalk, it is characterized in that, comprise and detect control system (1), feed bin (2), feeder (3), working bin (4), auxiliary charger (5), humidifying component (6), oxygenation parts (7) and discharging sack filling machine (8); Described detection control system (1) detects the state of feed bin (2), feeder (3), working bin (4), auxiliary charger (5), humidifying component (6), oxygenation parts (7) and discharging sack filling machine (8) and controls its course of work; Described feed bin (2) is positioned at feeder (3) top, and feeder (3) boundary is between feed bin (2) and working bin (4), and feeder (3) is connected feed bin (2) discharging opening (21) with the main charge door of working bin (4) (41); Described working bin (4) is vertical, described working bin (4) top arranges main charge door (41), described working bin (4) also is provided with auxiliary charge door (42), humidification port (43), mixing control motor (44) and gas outlet (45), described working bin (4) is connected with auxiliary charger (5) by auxiliary charge door (42), described working bin (4) is connected with humidifying component (6) by humidification port (43), mixing control motor (44) drives the interior agitating device of working bin (4) (46) Stirring, in working bin (4) below air inlet (47) is set, raffinate outlet (48) and discharging opening (49), described working bin (4) is connected 7 with the oxygenation parts by air inlet (47)) air intake valve (71) connection, described working bin (4) is connected with the pressure test device (72) of oxygenation parts (7) by the gas outlet (45) of working bin (4) top, raffinate outlet (48) is connected with raffinate funnel (9), and described working bin (4) is connected with discharging sack filling machine (8) by discharging opening (49).
2. the broken last utilization of waste as resource outfit of a kind of stalk according to claim 1, it is characterized in that, described detection control system (1) comprises hardware, detection part and control assembly, and described hardware is that industrial computer, data collecting card and programmable logic controller (PLC) (PLC) consist of master controller; Described detection part comprises that gas temperature detecting sensor, moisture detection sensor, ammonia concentration detecting sensor, oxygen concentration detecting sensor, temperature of charge detecting sensor, water content detection sensor, oxygen concentration detecting sensor and electricity are led detecting sensor in working bin LOAD CELLS and converter thereof, bin-level detecting sensor, the working bin; Described control assembly comprises measuring pump control device, discharging sack filling machine helical axis servomotor and the driver thereof of pneumatic vibrating formula broken arch controller, feeder servomotor and driver thereof, the interior material stirring servomotor of working bin and driver, working bin air intake valve and control device thereof, auxiliary charger helical axis servomotor and driver thereof, humidifying component atomized water spray; Described working bin (4) inside is provided with agitating device (46), and described parameter of materials checkout gear (94) comprises material Temperature Humidity Sensor, conductivity sensor and oxygen concentration sensor; Detect holes (98) vertical uniform three layers, every layer 9 of working bin (4), 9 detection holes (98) of same layer are uniform on 360 ° of circumference; Each 3 of every layer of spent material Temperature Humidity Sensor, conductivity sensor and oxygen concentration sensors, detect in the hole (98) apart from one another by being installed between material Temperature Humidity Sensor, conductivity sensor and the oxygen concentration sensor, temperature, moisture, oxygen concentration and the electricity that detects respectively material such as leads at the parameter of materials; Described gas concentration detection apparatus (93) comprises gas temperature sensor, humidity sensor, ammonia concentration sensor and oxygen concentration sensor, the parts of giving vent to anger (73) that are installed in working bin (4) top are located, detect temperature, humidity, ammonia concentration and the oxygen concentration of gas, the output signal of sensor is connected with data collecting card.
3. the broken last utilization of waste as resource outfit of a kind of stalk according to claim 1 and 2, it is characterized in that, described feed bin (2) supports by feed bin frame (22), material level watch window (23) is set on the sidewall of described feed bin (2), the top of described feed bin (2) arranges material and processes mouthful (24), material-level detecting device (25) is set in the described feed bin (2), and the bottom of described feed bin (2) arranges arch breaking apparatus (26).
4. the broken last utilization of waste as resource outfit of a kind of stalk according to claim 1 and 2, it is characterized in that, described feeder (3) adopts feeder servomotor (32) to drive material loading spiral quantitative feeding device (31), the connect material discharging opening (21) of storehouse (2) of lower end charging aperture (33), the main charge door (41) in discharging opening (34) alignment work storehouse, upper end (4), upper end discharging opening (34) is connected with the main charge door of working bin (4) (41) by soft pipeline (35), is flexible coupling with working bin (4).
5. the broken last utilization of waste as resource outfit of a kind of stalk according to claim 1 and 2, it is characterized in that, described working bin (4) is vertical, be supported on the working bin frame (92) by LOAD CELLS (91), described working bin (4) top is provided with main charge door (41), auxiliary charge door (42), humidification port (43), mixing control motor (44) and gas outlet (45), described mixing control motor (44) drive shaft (95) rotation, main shaft (95) is provided with agitating device (46), described agitating device (46) is arranged on working bin (4), in working bin (4) below air inlet (47) is set, raffinate outlet (48) and discharging opening (49); Around the sidewall of working bin (4), have and detect hole (98) and sample tap (99).
6. the broken last utilization of waste as resource outfit of a kind of stalk according to claim 1 and 2, it is characterized in that, described auxiliary charger (5) comprises auxiliary feed bin (51), spiral quantitative feeding device (52) and drives servomotor (53), described auxiliary feed bin (51) is installed in spiral quantitative feeding device (52) top, spiral quantitative feeding device (52) is connected with the auxiliary charge door (42) of working bin (4) firmly by its discharging opening (54), and described servomotor (53) drives spiral quantitative feeding device (52) rotation.
7. the broken last utilization of waste as resource outfit of a kind of stalk according to claim 1 and 2, it is characterized in that, described humidifying component (6) comprises sump (61), intake valve (62), safe pressure maintaining valve (63), atomized water spray measuring pump (64) and waterfog head (65), humidifying component (6) is positioned at working bin (4) top, the delivery port at described sump (61) top connects intake valve (62) by pipeline, and intake valve (62) connects oxygenation parts (7); Atomized water spray measuring pump (64) is installed in by hose on the humidification port (43) of working bin (4), and waterfog head (65) inserts in the working bin (4), and described safe pressure maintaining valve (63) is located at the top of sump (61); Described oxygenation parts (7) comprise the parts of giving vent to anger (73) of being located at working bin (4) top and the air inlet component (74) below the working bin (4), the parts (73) of giving vent to anger comprise pressure test device (72), be connected with pressure test device (72) by working bin (4) gas outlet, top (45), the air inlet component (74) of working bin (4) below comprises air intake valve (71), soft air pipe and safe pressure maintaining valve, and working bin (4) below air inlet (47) is connected 7 by pipeline with the oxygenation parts) air intake valve (71) connect.
8. the broken last utilization of waste as resource outfit of a kind of stalk according to claim 1 and 2, it is characterized in that, described discharging sack filling machine (8) comprises pack spiral quantitative feeding device (81) and pack servomotor (82), bagging-off spout (83), described discharging sack filling machine (8) is positioned at working bin (4) below, described pack spiral quantitative feeding device (81) is connected with the discharging opening (49) of working bin (4) firmly by being located at one endfeed mouth (84), described servomotor (82) drives pack spiral quantitative feeding device (81) work, and material is by being located at bagging-off spout (83) pack of discharging sack filling machine (8) other end.
9. implement the matrix method of the broken last utilization of waste as resource outfit of a kind of stalk claimed in claim 2, it is characterized in that, concrete steps comprise:
The first step, the broken last discarded object prestocking of stalk; After straw refuse carried out cutting and grinding and process, obtain the broken end of 1-2 centimetre, the feed bin prestocking of packing into;
Second step, quantitatively main reinforced; To the broken last discarded object of stalk in the feed bin, by to feeder constant speed and timing controlled, and the cooperation of working bin weighing, finish to the quantitative master of working bin reinforced by feeder;
The 3rd step, quantitative additional material; Organic fertilizer by control speed of screw shaft and corner, carries out quantitatively auxiliary feed in raw material such as organic fertilizer to working bin by auxiliary charger in the auxiliary feed bin, finishes quantitative ingredient work;
The 4th step, fermentation process; By humidity of materials in the working bin is detected, according to the fermentation process requirement, increased the humidity of regulating material by humidifying component during the fermentation; Detect by the concentration to temperature of charge, ammonia and oxygen in the working bin, according to the fermentation process requirement, by the spiral agitator stir process, increase oxygen concentration by the oxygenation parts, reduce fermentation temperature;
The 5th step, quantitatively pack; After fermentation, stir process are finished,, quantitatively discharge material and pack processing by to speed of screw shaft and controlling angle by the discharging sack filling machine;
In the 6th step, after material in the working bin is emptying, again loop second step to the five steps work.
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