CN102763576A - Organic matrix production processing device and process - Google Patents
Organic matrix production processing device and process Download PDFInfo
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- CN102763576A CN102763576A CN2012102573494A CN201210257349A CN102763576A CN 102763576 A CN102763576 A CN 102763576A CN 2012102573494 A CN2012102573494 A CN 2012102573494A CN 201210257349 A CN201210257349 A CN 201210257349A CN 102763576 A CN102763576 A CN 102763576A
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- agitator tank
- organic substrate
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Abstract
The invention relates to organic matrix production processing device and process with environmental friendliness and long service life, falling into greening field. A binder spraying system is disposed on a stirring tank, to spray binder while raw materials enter the stirring tank, so that raw materials sufficiently contact the binder; furthermore, a spiral stirrer is utilized for sufficient stirring, to uniformly mix the raw materials and the binder, to obtain uniform product having identical service time. Product service life shortening due to non-uniform mixing and non-uniform service time can be avoided. The device is simple in structure, convenient in application, and high in automation.
Description
Technical field
The present invention relates to a kind of organic substrate manufacturing and processing equipment and technology, specifically is to design a kind of process organic substrate manufacturing and processing equipment and technology environmental protection, life-span length, and it belongs to the greening field.
Background technology
Improving constantly of Along with people's living standard, people to the requirement of living environment also in continuous increase, the surrounding enviroment of people's life particularly.Thereby people to the requirement of urban afforestation also in continuous increase.The positive research and development of people at present.Like Chinese patent " multiplex (MUX) can organic plant basal disc and method for making ", number of patent application " 201110269886.6 " makes full use of and abandons old wooden design of scattered small flowers and plants and process; Make the matrix light weight, good permeability, moisture capacity is high; Be suitable for local laying such as roof, wall, improve the greening condition.Produce the equipment of this seed-base at present, structure is simple and crude, and production efficiency is low, can not satisfy the supply of people to the greening basal disc.
Summary of the invention
Problem in view of existing procucts exist the objective of the invention is to provide a kind of wide material sources that process raw material, and production technology is simple; Rely on self fermentation function output enough let the plant long-term production; Practice thrift 70% water source down at equal weather, 10 year operating period need not to apply fertilizer, and need not organic substrate manufacturing and processing equipment and technologies such as debug laxative in 2 years; It is simple in structure, and production efficiency is high.
To achieve these goals, the technical scheme that the present invention adopted is a kind of organic substrate manufacturing and processing equipment, and it comprises: former material processing device, conveyer and drying baker; It is characterized in that: it also comprises: machine, forcing press are expected and open the film air intake device that said former material processing device comprises by portion: feed screw, feeding bin, spraying colloid system and agitator tank, and feed screw is connected with feeding bin; The feeding bin agitator tank that is connected with agitator tank is provided with spraying colloid system,, agitator tank is positioned on the steel platform; Conveyer is between pans and agitator tank, and pans are connected with portion material machine, and portion's material machine is connected with an end of weighing unit; The other end of weighing unit is connected with the front end of belt conveyor; The rear end of belt conveyor is provided with forcing press, and the back of forcing press is provided with drying baker, and the back of drying baker is provided with out the film air intake device.
Said conveyer is the scraper-type conveyer.
Said agitator tank is vertical agitator tank, and the paddle that agitator tank adopted is spiral paddle, and the agitator tank bottom is provided with outlet, and outlet diameter is 350mm-4500mm.
Said drying baker is a microwave dryer.
The organic substrate production and processing technology, at first raw material are through feed screw input feeding bin, and raw material gets into agitator tank through feeding bin; Spraying colloid system on the agitator tank sprays into adhesive in agitator tank, agitator tank stirs raw material and adhesive, and the discharging opening bottom agitator tank is transported on the conveyer; Material gets into pans through conveyer; Be transported in portion's material machine by pans, weigh through the material arrival weighing unit of portion's material machine, the material of weighing belt conveyor again is sent to forcing press; Forcing press is with material compression moulding; The material of compression moulding is transported to the drying baker oven dry by transport vehicle, and the transport of materials after the oven dry is opened the film air draught to opening the film air intake device, makes the greening basal disc.
Said raw material are wooden flakes, and its length is 4 ~ 7mm, and thickness is 0.1 ~ 0.3mm.
Said adhesive is the mixture of urea-formaldehyde resin adhesive, charcoal, fermentation mother liquor.
The moisture of said greening basal disc is smaller or equal to 15%, and full nitrogen is bright to be benchmark greater than waiting 5% with the butt, and lead and compounds content thereof are benchmark smaller or equal to 0.015% with lead; The content of cadmium and compound thereof is benchmark smaller or equal to 0.001% with the cadmium; Mercury and compounds content thereof are benchmark smaller or equal to 0.0005% with mercury; The content of arsenic and compound thereof is benchmark smaller or equal to 0.005% with arsenic.
The specification of said compression moulding is 500mm (length) * 330mm (wide) * 50mm (height), and dimensional discrepancy is ± 2.5mm.
The invention has the advantages that: its agitator tank is provided with spraying colloid system, when raw material get into agitator tank, sprays into adhesive, and raw material fully contact with adhesive; And use spiral paddle fully to stir, make raw material and adhesive mix, make that the finished product that makes is even; Service time is identical, avoids mixing inhomogeneously with adhesive because of raw material, and the finished product part is long service time; Part is short service time, causes shorten the service life of product.Simultaneously, this apparatus structure is simple, and is easy to use, and automation is high.
Description of drawings
Fig. 1 is a front view of the present invention;
Fig. 2 is an end view of the present invention;
Fig. 3 is the press structure sketch map;
Fig. 4 is the structural representation of agitator tank;
Among the figure: 1, feeding bin, 2, agitator tank, 3, spraying colloid system, 4, conveyer, 5, pans; 6, portion material machine, 7, weighing unit, 8, belt conveyor, 9, forcing press, 10, transport vehicle; 11, drying baker, 12, the die sinking air intake device, 13, the steel platform, 14, feed screw.
Embodiment
The organic substrate manufacturing and processing equipment, it comprises: former material processing device, conveyer 4 and drying baker 11, it is characterized in that: it also comprises: portion expects machine 6, forcing press 9 and opens film air intake device 12; Said former material processing device comprises: feed screw 14, feeding bin 1, spraying colloid system 3 and agitator tank 2, and feed screw 14 is connected with feeding bin 1, and feeding bin 1 is connected with agitator tank 2; Agitator tank 2 is provided with spraying colloid system 3, and agitator tank 2 is positioned on the steel platform 13, and conveyer 4 is between pans 5 and agitator tank 3; Pans 5 expect that with portion machine 6 is connected; Portion's material machine 6 is connected with an end of weighing unit 7, and the other end of weighing unit 7 is connected with the front end of belt conveyor 8, and the rear end of belt conveyor 8 is provided with forcing press 9; The back of forcing press 9 is provided with drying baker 11, and the back of drying baker 11 is provided with out film air intake device 12.
Said conveyer 4 is the scraper-type conveyer.
Said agitator tank 2 is vertical agitator tank, and the paddle that agitator tank 2 is adopted is spiral paddle, and the agitator tank bottom is provided with outlet, and outlet diameter is 350mm-4500mm.
Said drying baker 11 is a microwave dryer.
The organic substrate production and processing technology, at first raw material are through feed screw 14 input feeding bins 1, and raw material gets into agitator tank 2 through feeding bin 1; Spraying colloid system 3 on the agitator tank 2 sprays into adhesive in agitator tank 2, agitator tank 2 stirs raw material and adhesive, and the discharging opening through agitator tank 2 bottoms is transported on the conveyer 4; Material gets into pans 5 through conveyer 4; In pans 5 portions of being transported to material machine 6, to weigh through the material arrival weighing unit 7 of portion's material machine 6, the material of weighing belt conveyor 8 again is sent to forcing press 9; Forcing press 9 is with material compression moulding; The material of compression moulding is transported to drying baker 11 oven dry by transport vehicle 10, and the transport of materials after the oven dry is opened the film air draught to opening film air intake device 12, makes the greening basal disc.
Said raw material are wooden flakes, and its length is 4 ~ 7mm, and thickness is 0.1 ~ 0.3mm.
Said adhesive is the mixture of urea-formaldehyde resin adhesive, charcoal, fermentation mother liquor.
The moisture of said greening basal disc is smaller or equal to 15%, and full nitrogen is bright to be benchmark greater than waiting 5% with the butt, and lead and compounds content thereof are benchmark smaller or equal to 0.015% with lead; The content of cadmium and compound thereof is benchmark smaller or equal to 0.001% with the cadmium; Mercury and compounds content thereof are benchmark smaller or equal to 0.0005% with mercury; The content of arsenic and compound thereof is benchmark smaller or equal to 0.005% with arsenic.
The specification of said compression moulding is 500mm (length) * 330mm (wide) * 50mm (height), and dimensional discrepancy is ± 2.5mm.
Claims (1)
1. organic substrate manufacturing and processing equipment, it comprises: former material processing device, conveyer and drying baker is characterized in that: it also comprises: portion's material machine, forcing press and open the film air intake device; Said former material processing device comprises: feed screw, feeding bin, spraying colloid system and agitator tank, and feed screw is connected with feeding bin, and the feeding bin agitator tank that is connected with agitator tank is provided with spraying colloid system;, agitator tank is positioned on the steel platform, and conveyer is between pans and agitator tank; Pans are connected with portion material machine; Portion's material machine is connected with an end of weighing unit, and the other end of weighing unit is connected with the front end of belt conveyor, and the rear end of belt conveyor is provided with forcing press; The back of forcing press is provided with drying baker, and the back of drying baker is provided with out the film air intake device.
2. organic substrate manufacturing and processing equipment according to claim 1 is characterized in that: said conveyer is the scraper-type conveyer.
3. organic substrate manufacturing and processing equipment according to claim 1 is characterized in that: said agitator tank is vertical agitator tank, and the paddle that agitator tank adopted is spiral paddle, and the agitator tank bottom is provided with outlet, and outlet diameter is 350mm-4500mm.
4. organic substrate manufacturing and processing equipment according to claim 1 is characterized in that:
5. organic substrate production and processing technology, at first raw material are through feed screw input feeding bin, and raw material gets into agitator tank through feeding bin; Spraying colloid system on the agitator tank sprays into adhesive in agitator tank, agitator tank stirs raw material and adhesive, and the discharging opening bottom agitator tank is transported on the conveyer; Material gets into pans through conveyer; Be transported in portion's material machine by pans, weigh through the material arrival weighing unit of portion's material machine, the material of weighing belt conveyor again is sent to forcing press; Forcing press is with material compression moulding; The material of compression moulding is transported to the drying baker oven dry by transport vehicle, and the transport of materials after the oven dry is opened the film air draught to opening the film air intake device, makes the greening basal disc.
6. organic substrate production and processing technology according to claim 5 is characterized in that: said raw material are wooden flakes, and its length is 4 ~ 7mm, and thickness is 0.1 ~ 0.3mm.
7. organic substrate production and processing technology according to claim 5 is characterized in that: said adhesive is the mixture of urea-formaldehyde resin adhesive, charcoal, fermentation mother liquor.
8. organic substrate production and processing technology according to claim 5 is characterized in that: the moisture of said greening basal disc is smaller or equal to 15%, and full nitrogen is bright to be benchmark greater than waiting 5% with the butt, and lead and compounds content thereof are benchmark smaller or equal to 0.015% with lead; The content of cadmium and compound thereof is benchmark smaller or equal to 0.001% with the cadmium; Mercury and compounds content thereof are benchmark smaller or equal to 0.0005% with mercury; The content of arsenic and compound thereof is benchmark smaller or equal to 0.005% with arsenic.
9. organic substrate production and processing technology according to claim 5 is characterized in that: the specification of said compression moulding is 500mm (length) * 330mm (wide) * 50mm (height), and dimensional discrepancy is ± 2.5mm.
Priority Applications (1)
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CN2012102573494A CN102763576A (en) | 2012-07-24 | 2012-07-24 | Organic matrix production processing device and process |
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CN2012102573494A CN102763576A (en) | 2012-07-24 | 2012-07-24 | Organic matrix production processing device and process |
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CN102763576A true CN102763576A (en) | 2012-11-07 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103008333A (en) * | 2012-12-31 | 2013-04-03 | 江苏大学 | Resource utilization outfit and matrixing method of straw scrap wastes |
CN103159556A (en) * | 2013-04-15 | 2013-06-19 | 中国农业大学 | Production and preparation method and system of transplanting substrate |
CN111602582A (en) * | 2020-05-14 | 2020-09-01 | 廖玉龙 | Soil block former plants up |
-
2012
- 2012-07-24 CN CN2012102573494A patent/CN102763576A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103008333A (en) * | 2012-12-31 | 2013-04-03 | 江苏大学 | Resource utilization outfit and matrixing method of straw scrap wastes |
CN103159556A (en) * | 2013-04-15 | 2013-06-19 | 中国农业大学 | Production and preparation method and system of transplanting substrate |
CN103159556B (en) * | 2013-04-15 | 2014-09-10 | 中国农业大学 | Production and preparation method and system of transplanting substrate |
CN111602582A (en) * | 2020-05-14 | 2020-09-01 | 廖玉龙 | Soil block former plants up |
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Application publication date: 20121107 |