CN204265656U - Intelligence high-temperature environmental-protection composting all-in-one - Google Patents
Intelligence high-temperature environmental-protection composting all-in-one Download PDFInfo
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- CN204265656U CN204265656U CN201420747095.9U CN201420747095U CN204265656U CN 204265656 U CN204265656 U CN 204265656U CN 201420747095 U CN201420747095 U CN 201420747095U CN 204265656 U CN204265656 U CN 204265656U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
Intelligent high-temperature environmental-protection composting all-in-one of the present utility model, comprises fermentation silo and turns device, material loading lifting gear, high-pressure blowing-in device, odor removal with the spindle be attached thereto; Fermentation silo is provided with the discharge port of the opening for feed of upper end and lower end, inlet pipe and vapor pipe; Spindle turns the central stirring shaft that device comprises the vertical direction be arranged in fermentation silo, and central stirring shaft is provided with some horizontal stir shafts; High-pressure blowing-in device comprises the high pressure positive blower connecting the inlet pipe in fermentation silo and inwardly blow; Odor removal comprises the deodorizing case of the vapor pipe connecting fermentation silo, and have some layers of stink sorbent material in deodorizing case, deodorizing case is also provided with escape pipe.The utility model is easy to use, fermentation mummification is effective, stir, and effectively solves the problem that traditional technology floor space is large.Reach fermentation condition rapidly under low temperature environment, guarantee continuous seepage under low temperature environment.
Description
Technical field
The utility model belongs to the fertilizer production apparatus of the organic waste such as fertilizer processing, the biological composting of feces of livestock and poultry, relates to intelligent high-temperature environmental-protection composting all-in-one.
Background technology
Traditional composting reaction unit can be divided into reactor and non-reactor two type, common reactor mainly contains drum-type, tower, tunnel-kiln type, slot type etc., non-type of reactor has bar to pile up neatly formula, static heap etc., its principle is roughly the same, mainly through the material in-depth process higher to the remaining organic content such as rubbish, feces of livestock and poultry of meal, utilize microbial process by the small-molecule substance of organic macromolecule material decomposition for absorbing in material, make that organism is mineralization, detritus, innoxious, thus the organic fertilizer required for producing.Traditional processing unit turns over throwing oxygenation mainly through compost upender to material, makes it reach the working conditions of compost aerobic fermentation, operates comparatively simple.Because legacy equipment takes up an area comparatively large, mainly in the open, carry out in windowfree workshop, organic waste aerobic fermentation is larger by surrounding environment influence, temperature is wayward, and foul smell collects disposal comparatively difficulty, comparatively large to operator's physical impairment, also can have a great impact surrounding enviroment.
Summary of the invention
The utility model, in order to make up the deficiencies in the prior art, provides the intelligent high-temperature environmental-protection composting all-in-one that a kind of mummification of fermenting is effective, easy temperature control, odorless, the working environment of workers are good, floor space is little.
The utility model is achieved by the following technical solution:
Intelligent high-temperature environmental-protection composting all-in-one of the present utility model, it is characterized in that: comprise the feed bin, mixer and the aerobic composting retort that set gradually, bin bottom outlet is provided with the spiral cutting machine of downward feeding, first rotary conveyor is set between feed bin and mixer, between mixer and aerobic composting retort, the second rotary conveyor is set, feed bin is side by side several, and first rotary conveyor one end passes through several feed bins successively.
Intelligent high-temperature environmental-protection composting all-in-one of the present utility model, also comprises automatic control device, and automatic control device adopts PLC.
Mixer comprises rack-mounted mixing tank and motor, and motor connects the batch mixing auger in mixing tank, and mixing tank is provided with import and outlet, and mixing tank is provided with microbial inoculum spray equipment, and the microbial inoculum spray pipeline of this device is positioned at mixing tank inside.
Material loading lifting gear, high-pressure blowing-in device, odor removal that aerobic composting retort comprises fermentation silo and is attached thereto; Fermentation silo is provided with the discharge port of the opening for feed of upper end and lower end, inlet pipe and vapor pipe, is provided with and turns device, turn device and comprise the motor connected successively, vertical central stirring shaft and horizontal stir shaft in fermentation silo; High-pressure blowing-in device comprises high pressure positive blower, and the air outlet of high pressure positive blower connects the forced ventilation pipeline in fermentation silo; Odor removal comprises interconnective pre-wash pool and deodorizing case, have water in pre-wash pool, have some layers of stink sorbent material in deodorizing case, the vapor pipe of fermentation silo is connected pre-wash pool through deodorizing pipeline with fan, deodorizing case is provided with escape pipe, wherein the blast inlet of an escape pipe connection high pressure positive blower.
The material loading lifting gear of aerobic composting retort is worm conveyor, is provided with hopper below worm conveyor.
The fermentation silo of aerobic composting retort is fixed together by internal layer and skin and forms, and is vacuum heat-preserving cavity between internal layer and skin.
The fermentation silo of aerobic composting retort is provided with oxygen concentration sensor and temperature sensor.
The fermentation silo of aerobic composting retort is provided with microbial inoculum spray equipment, and the microbial inoculum spray pipeline of this device is positioned at fermentation silo inside.
The beneficial effects of the utility model are, solve that the floor space that the aerobic fermentation such as traditional organic waste, feces of livestock and poultry exists is large, the temperature not problem such as uncontrollable, the person works's environment difference of easy-regulating, stink, easy to use, level of automation is high, fermentation mummification effective, stir, avoid waste, effectively solve the limitation of traditional process equipment on leavening temperature.Reach fermentation condition rapidly under low temperature environment, guarantee continuous seepage under low temperature environment.Equipment is furnished with deodoration system, and by the gas centralized collection process of fermentation cabin inside, the little and airtight space of whole system volume, avoids secondary pollution.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.Fig. 2 is fermentation silo schematic diagram.
In figure, 1 fermentation silo, 2 motors, 3 central stirring shaft, 4 horizontal stir shafts, 5 high pressure positive blowers, 6 deodorizing cases, 7 escape pipes, 8 automatic control devices, 9 lifting frame bodies, 10 forced ventilation pipelines, 11 hoppers, 12 pre-wash pools.13 feed bins, 14 mixers, 15 spiral cutting machines, 16 first rotary conveyors, 17 second rotary conveyors, 18 mixing tanks, 19 motors, 20 batch mixing augers, 21 microbial inoculum spray equipments, 22 stink sorbent materials, 23 deodorizing pipelines, 24 oxygen concentration sensors, 25 temperature sensors, 26 microbial inoculum spray pipelines, 27 bases, 28 vacuum heat-preserving cavitys.
Embodiment
Accompanying drawing is a kind of specific embodiment of the present utility model.
Intelligent high-temperature environmental-protection composting all-in-one of the present utility model, comprise the feed bin 13, mixer 14 and the aerobic composting retort that set gradually, bin bottom outlet is provided with the spiral cutting machine 15 of downward feeding, first rotary conveyor 16 is set between feed bin and mixer, second rotary conveyor 17 is set between mixer and aerobic composting retort, feed bin is side by side several, and first rotary conveyor one end passes through several feed bins successively.
Intelligent high-temperature environmental-protection composting all-in-one of the present utility model, also comprises automatic control device 8, and automatic control device adopts PLC.
Mixer comprises rack-mounted mixing tank 18 and motor 19, and motor connects the batch mixing auger 20 in mixing tank, and mixing tank is provided with import and outlet, and mixing tank is provided with microbial inoculum spray equipment 21, and the microbial inoculum spray pipeline of this device is positioned at mixing tank inside.
Material loading lifting gear, high-pressure blowing-in device, odor removal that aerobic composting retort comprises fermentation silo 1 and is attached thereto; Fermentation silo is provided with the discharge port of the opening for feed of upper end and lower end, inlet pipe and vapor pipe, is provided with and turns device, turn device and comprise the motor 2 connected successively, vertical central stirring shaft 3 and horizontal stir shaft 4 in fermentation silo; High-pressure blowing-in device comprises high pressure positive blower 5, and the air outlet of high pressure positive blower connects the forced ventilation pipeline 10 in fermentation silo; Odor removal comprises interconnective pre-wash pool 12 and deodorizing case 6, water is had in pre-wash pool, some layers of stink sorbent material 22 are had in deodorizing case, the vapor pipe of fermentation silo is connected pre-wash pool through deodorizing pipeline 23 with fan, deodorizing case is provided with escape pipe, and wherein escape pipe 7 connects the blast inlet of high pressure positive blower.Base 27 is provided with bottom fermentation silo.
The material loading lifting gear of aerobic composting retort is be arranged on the worm conveyor on lifting frame body 9, is provided with hopper 11 below worm conveyor.
The fermentation silo of aerobic composting retort is fixed together by internal layer and skin and forms, and is vacuum heat-preserving cavity 28 between internal layer and skin.
The fermentation silo of aerobic composting retort is provided with oxygen concentration sensor 24 and temperature sensor 25.
The fermentation silo of aerobic composting retort is provided with microbial inoculum spray equipment, and the microbial inoculum spray pipeline 26 of this device is positioned at fermentation silo inside.
Spiral cutting machine below feed bin comprises shell, screw auger and motor, and motor connects screw auger by transmission mechanism, and screw auger is installed in the enclosure, and motor is arranged on outer side.
The utility model utilizes fermentation silo to carry out aerobic mummification to organic wastes such as feces of livestock and poultry, the remaining rubbish of meal, by high-pressure blowing-in system, turns oxygen, temperature that device controls mud inside, reaches the object of aerobic fermentation composting material.
Use procedure: feces of livestock and poultry, the remaining rubbish of meal or other organic waste and biomass, backflow material are placed in each feed bin respectively, each feed bin discharges material downwards according to a certain percentage by spiral cutting machine, various material drops on the first rotary conveyor, various material is sent into mixer by the first rotary conveyor together, mix according to a certain percentage, spray adds high-temperature aerobic fermentation microbial inoculum solution simultaneously, makes water ratio reach 60-65%.Then send into aerobic composting retort by the second rotary conveyor to process, continue spray by inner microbial inoculum spray equipment and add high-temperature aerobic fermentation microbial inoculum solution, and turning under device and the effect of material self gravitation successively to fall, microbial inoculum is regulated evenly, in material, send oxygen by high pressure positive blower, make material carry out sufficient aerobic fermentation decomposition.One time fermentation process lasts 8 days, mixture own temperature can be made under the effect of the heat discharged in decomposition course and aerobic high-heat microbial inoculum to raise, the highlyest can reach more than 80 DEG C, under the insulation effect of aerobic composting retort, accelerate material to become thoroughly decomposed degree, the moisture in material evaporated, partial organic substances is decomposed, become thoroughly decomposed, organism is mineralization, detritus, innoxious, arrive minimizing, stabilization treatment object.The aerobic configuration of composting retort oxygen concentration sensor, temperature sensor, oxygen amount and temperature automatic adjustment is sent by PLC calculated signals, under the effects such as ventilation, oxygenation, stirring, control material fermentation temperature more than 80 DEG C, reach the optimum temps of fermentative processing.In high-temperature aerobic fermentation process, a large amount of pathogenic bacteria in heap body and parasite death can be made, reach the object of Sludge Composting harmless treatment.A material part after process is as backflow material and newly enter mixing of materials, and major part is sold as organic fertilizer raw material after packaging, realizes the recycling of waste.The foul smell produced in fermenting process enters washing, odor removal through gathering system, focuses on, a part of qualified discharge, and another part and air mixed pass into fermentation silo, avoid secondary pollution, have no effect to surrounding enviroment.
Pot type intelligence high-temperature aerobic environmental protection composting all-in-one of the present invention, for large-scale closed aerobic fermentation equipment, tank body have employed bilayer structure, hollow insulation process, effectively decreases the energy dissipation problem in material composting process, by the decomposing and fermenting of material self, internal temperature can be maintained to about 65 DEG C, and coordinate the use of composting high temperature bacterium, internal temperature can reach more than 80 DEG C, effectively accelerate the digest process of material, improve the processing power of equipment.This equipment is integrated machine, and volume is large, and floor space is little, effectively solves the problems such as traditional technology floor space is large, efficiency is low, atmospheric pollution.Pot type intelligence high-temperature aerobic environmental protection composting all-in-one, be furnished with temperature detection instrument, oxygen detection instrument, sensor, high-pressure blowing-in device, inside turns device, ensure that the loose permeability of material, logical oxygen in time, ensure that material composting is temperature required, oxygen index, optimize aerobic fermentation process to shorten fermentation period, the evaporation of quickening moisture and material become thoroughly decomposed.Equipment is furnished with automation system, by PLC program setting, by detecting instrument transmission signal, automatically controls each system works, ensures that internal temperature, oxygen values are up to standard, and this equipment relies on automation system to control, and operates without the need to personnel on site.Pot type intelligence high-temperature aerobic environmental protection composting all-in-one is furnished with advanced biology deodorization technique, is centrally disposed by expellant gas, rear discharge up to standard, can not produce pollute surrounding environment by the effect of pre-wash stage, biofilter material.
Claims (8)
1. an intelligent high-temperature environmental-protection composting all-in-one, it is characterized in that: comprise the feed bin, mixer and the aerobic composting retort that set gradually, bin bottom outlet is provided with the spiral cutting machine of downward feeding, first rotary conveyor is set between feed bin and mixer, between mixer and aerobic composting retort, the second rotary conveyor is set, feed bin is side by side several, and first rotary conveyor one end passes through several feed bins successively.
2. intelligent high-temperature environmental-protection composting all-in-one according to claim 1, is characterized in that: also comprise automatic control device, and automatic control device adopts PLC.
3. intelligent high-temperature environmental-protection composting all-in-one according to claim 1 and 2, it is characterized in that: mixer comprises rack-mounted mixing tank and motor, motor connects the batch mixing auger in mixing tank, mixing tank is provided with import and outlet, mixing tank is provided with microbial inoculum spray equipment, and the microbial inoculum spray pipeline of this device is positioned at mixing tank inside.
4. intelligent high-temperature environmental-protection composting all-in-one according to claim 1 and 2, is characterized in that: material loading lifting gear, high-pressure blowing-in device, odor removal that aerobic composting retort comprises fermentation silo and is attached thereto; Fermentation silo is provided with the discharge port of the opening for feed of upper end and lower end, inlet pipe and vapor pipe, is provided with and turns device, turn device and comprise the motor connected successively, vertical central stirring shaft and horizontal stir shaft in fermentation silo; High-pressure blowing-in device comprises high pressure positive blower, and the air outlet of high pressure positive blower connects the forced ventilation pipeline in fermentation silo; Odor removal comprises interconnective pre-wash pool and deodorizing case, have water in pre-wash pool, have some layers of stink sorbent material in deodorizing case, the vapor pipe of fermentation silo is connected pre-wash pool through deodorizing pipeline with fan, deodorizing case is provided with escape pipe, wherein the blast inlet of an escape pipe connection high pressure positive blower.
5. intelligent high-temperature environmental-protection composting all-in-one according to claim 4, is characterized in that: the material loading lifting gear of aerobic composting retort is worm conveyor, is provided with hopper below worm conveyor.
6. intelligent high-temperature environmental-protection composting all-in-one according to claim 4, is characterized in that: the fermentation silo of aerobic composting retort is fixed together by internal layer and skin and forms, and is vacuum heat-preserving cavity between internal layer and skin.
7. the intelligent high-temperature environmental-protection composting all-in-one according to claim 6 or 5, is characterized in that: the fermentation silo of aerobic composting retort is provided with oxygen concentration sensor and temperature sensor.
8. the intelligent high-temperature environmental-protection composting all-in-one according to claim 6 or 5, is characterized in that: the fermentation silo of aerobic composting retort is provided with microbial inoculum spray equipment, and the microbial inoculum spray pipeline of this device is positioned at fermentation silo inside.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420747095.9U CN204265656U (en) | 2014-12-03 | 2014-12-03 | Intelligence high-temperature environmental-protection composting all-in-one |
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| CN201420747095.9U CN204265656U (en) | 2014-12-03 | 2014-12-03 | Intelligence high-temperature environmental-protection composting all-in-one |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105084691A (en) * | 2015-07-14 | 2015-11-25 | 河南柳江农牧机械有限公司 | Fermentation quick-dry reaction tower for manure slurry |
| CN106693687A (en) * | 2016-12-30 | 2017-05-24 | 南充禾香生物科技有限公司 | Organic fertilizer production deodorization system |
| CN106915980A (en) * | 2017-04-06 | 2017-07-04 | 南京贝特空调设备有限公司 | A kind of discarded object installation for fermenting for being equipped with overlockin |
| CN107012084A (en) * | 2017-05-27 | 2017-08-04 | 南通弘峰机电有限公司 | Aerobic fermentation system |
| CN107021794A (en) * | 2017-04-07 | 2017-08-08 | 深圳市绿洲生态科技有限公司 | A kind of composting high-efficiency aerobic composting device and method |
| CN108285364A (en) * | 2018-01-29 | 2018-07-17 | 河南科技大学 | A kind of debirs recycle device |
| CN108456011A (en) * | 2018-04-16 | 2018-08-28 | 中钢集团天澄环保科技股份有限公司 | A kind of feces of livestock and poultry integrated treatment unit |
| CN111348951A (en) * | 2020-05-07 | 2020-06-30 | 中农新科(苏州)有机循环研究院有限公司 | Compost reactor |
-
2014
- 2014-12-03 CN CN201420747095.9U patent/CN204265656U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105084691A (en) * | 2015-07-14 | 2015-11-25 | 河南柳江农牧机械有限公司 | Fermentation quick-dry reaction tower for manure slurry |
| CN106693687A (en) * | 2016-12-30 | 2017-05-24 | 南充禾香生物科技有限公司 | Organic fertilizer production deodorization system |
| CN106693687B (en) * | 2016-12-30 | 2023-08-29 | 南充禾香生物科技有限公司 | Deodorization system for organic fertilizer production |
| CN106915980A (en) * | 2017-04-06 | 2017-07-04 | 南京贝特空调设备有限公司 | A kind of discarded object installation for fermenting for being equipped with overlockin |
| CN107021794A (en) * | 2017-04-07 | 2017-08-08 | 深圳市绿洲生态科技有限公司 | A kind of composting high-efficiency aerobic composting device and method |
| CN107012084A (en) * | 2017-05-27 | 2017-08-04 | 南通弘峰机电有限公司 | Aerobic fermentation system |
| CN107012084B (en) * | 2017-05-27 | 2024-04-12 | 南通中科淳源环保装备制造有限公司 | Aerobic fermentation system |
| CN108285364A (en) * | 2018-01-29 | 2018-07-17 | 河南科技大学 | A kind of debirs recycle device |
| CN108456011A (en) * | 2018-04-16 | 2018-08-28 | 中钢集团天澄环保科技股份有限公司 | A kind of feces of livestock and poultry integrated treatment unit |
| CN108456011B (en) * | 2018-04-16 | 2023-08-18 | 中钢集团天澄环保科技股份有限公司 | Livestock and poultry manure integrated treatment device |
| CN111348951A (en) * | 2020-05-07 | 2020-06-30 | 中农新科(苏州)有机循环研究院有限公司 | Compost reactor |
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