CN103172422B - The horizontal Reciprocatory of the broken last waste of a kind of stalk stirs equipment - Google Patents
The horizontal Reciprocatory of the broken last waste of a kind of stalk stirs equipment Download PDFInfo
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- CN103172422B CN103172422B CN201210587144.2A CN201210587144A CN103172422B CN 103172422 B CN103172422 B CN 103172422B CN 201210587144 A CN201210587144 A CN 201210587144A CN 103172422 B CN103172422 B CN 103172422B
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- working bin
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Fertilizers (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses the horizontal Reciprocatory of the broken last waste of a kind of stalk and stir equipment, the broken last matrix recycling of applicable gardening stalk is prepared burden in producing and is stirred and fermentation stirring, belongs to agricultural machinery technological field.Comprise feed bin, belt material-feeding machine, stirring working bin, spiral agitator, auxiliary charging machine and humidifier.The present invention, to the broken last waste of stalk in feed bin, by belt material-feeding machine transfer rate and time controling, and stirs the weighing of working bin, gives to stir working bin and carry out quantitatively main reinforced; Auxiliary charging machine, by controlling speed of screw shaft and corner, gives stirring working bin quantitatively auxiliary reinforced; Humidifier, by volume pump timing control, increases the humidity of material; Horizontal spiral whipping appts is driven to carry out Reciprocatory stirring work by controlling mixing control motor positive and inverse; Rotate forward by controlling horizontal spiral whipping appts, the material dosing in stirring working bin after stir process is discharged.Stirring efficiency of the present invention is high, low in energy consumption, stirs out package integral.
Description
Technical field
The present invention relates to straw refuse recycling engineering field, being especially applicable to prepares burden to stir and ferment during the broken last matrix recycling of gardening stalk is produced stirs, and belongs to agricultural machinery technological field.
Background technology
Gardening stalk especially rattan class height stalk stalk is difficult to pulverize, decompose and absorb process, current gardening stalk process and utilization technology on the spot especially, and the tooling reaching matrix Fertilizer Transformed especially by fermentation reactor system lacks.Therefore, in the urgent need to research gardening stalk application technology as the second resource on the spot, exploitation is applicable to the matrix Fertilizer Transformed equipment special for processing of rattan class height stalk and high-moisture stalk, improve processing environment, reduce labour intensity, improve working (machining) efficiency, reduce production cost, promote that facilities horticulture clean and effective is produced and Sustainable development.
The broken last waste of the stalk on the spot important ring of process and utilization technology is fermentative processing, comprises quick fermentation in bank up fermentation and fermentation cabin.Regardless of that a kind of fermentative processing, need to carry out efficient rapid stirring process.The research being devoted to stalk fermentation stir process at present is both at home and abroad also little, and correlative study and achievement mainly contain two aspects: one is liquid fermenting whipping appts.For many years, tradition adopts the turbine type agitator of radial flow pattern both at home and abroad.Since the eighties in last century, developed country has begun one's study axial flow stirrer in the world, and achieves successfully.Two is solid materials turnover throwing machines.Along with the development of livestock excrement composting technology, the Special turning that market have developed a collection of applicable China poultry excrement and urine disposal throws machinery.Turnover throwing machine is mainly divided into slot type and slotless bar buttress formula two kinds.Slot type turnover throwing machine primarily of frame, running gear, turn over polishing apparatus, transmission system and power system composition, generally adopt driven by power.Because trough type fermentation system has and takes up an area that space is little, the compost degree of depth is high and the advantage such as quick heating, slot type turnover throwing machine is extensive at European Application comparison, and mainly the turning over of Ye Shi China livestock excrement composting casts standby.According to the difference of turning over polishing apparatus, drum-type, spiral and rotary-cutting type can be divided into.Slotless bar buttress formula turnover throwing machine is mainly used in the compost of the big area such as large-scale farm bar buttress outside the venue, do not need to build fermenter, but the compost degree of depth is low, it is slow to heat up, occupied ground is large, plant environment is filthy, slotless bar buttress formula turnover throwing machine primarily of hoofing part tractor, turn over the composition such as polishing apparatus and transmission system, generally adopt internal combustion engine drive.According to the difference of turning over polishing apparatus, saddle ride type, spiral sides formula can be divided into and promote belt.
More than stir and turn over throwing technology and equipment, stir for the broken last waste fermentation of stalk, all have that occupation area of equipment is large, equipment cost is high, Energy in use cost is high, vibrate large poor working environment, stir not thorough uneven wait not enough, limit the broken last waste of stalk on the spot process and utilization technology application with promote.For this reason, be badly in need of researching and developing small-sized, the broken last waste fermentation stirring equipment special of high efficiency and time conservation labour-saving stalk.
Summary of the invention
To the present invention is directed in current straw refuse recycling the not enough and general stirring equipment of Special agitating equipment and have that power consumption is large, cost of use is high, stir not the thoroughly problem such as uneven, provide a kind of small-sized, broken last waste of high efficiency and time conservation labour-saving stalk special horizontal Reciprocatory that ferments and stir and equip.
The horizontal Reciprocatory of the broken last waste of stalk of the present invention stirs equipment, and the technical scheme of employing is: comprise feed bin, belt material-feeding machine, stirring working bin, auxiliary charging machine, humidifier, horizontal spiral whipping appts etc.Each part position relations is: feed bin is positioned at above belt material-feeding machine, and belt material-feeding machine circle is in feed bin and stir between working bin, feed bin discharge hole and the main charging opening of stirring working bin is coupled together; Stir above working bin and be provided with main charging opening, auxiliary charging opening and humidification port, stir working bin and be connected with auxiliary charging machine by auxiliary charging opening, stir working bin and be connected with humidifier by humidification port; Be provided with Humidity Detection mouth and residual liquid discharge port in stirring working bin bottom, stir working bin and be connected with humidity detector by Humidity Detection mouth, stir working bin and be connected with raffinate holder by residual liquid discharge port; Stir working bin left end cap and be provided with mixing control motor; Stir working bin right end cap bottom and be provided with discharge port and discharge door.
Belt material-feeding machine of the present invention adopts and drives driven by servomotor belt dosing device to feed in raw material, lower end opening for feed is arranged at the discharge port lower end of feed bin, upper end discharge port is aimed at and is stirred the main charging opening of working bin, and upper end discharge port is connected with the main charging opening of stirring working bin by soft pipeline.
Stirring working bin of the present invention adopts horizontal Reciprocatory to stir mode of operation, be supported in frame by 4 LOAD CELLS, its inside is provided with horizontal spiral whipping appts, and horizontal spiral whipping appts is by driving driven by servomotor main shaft and driving the agitating vane be located on main shaft to rotate; By mixing control motor positive and inverse, carry out Reciprocatory stirring work.Stir working bin right end cap bottom and be provided with discharge port and discharge door, under discharge door opens situation, rotated forward by mixing control motor, realize stirring work warehouse discharging.
Auxiliary charging machine of the present invention comprises auxiliary feed bin, spiral quantitative feeding device and driving servomotor thereof etc., and auxiliary feed bin is arranged on above spiral quantitative feeding device, and spiral quantitative feeding device passes through the auxiliary charging opening Hard link of its discharge port and working bin.
Humidifier of the present invention comprises sump, atomized water spray volume pump and waterfog head etc., humidifier is positioned at above working bin, water outlet bottom sump connects atomized water spray volume pump, and atomized water spray volume pump is arranged in the humidification port of stirring working bin by hose, and waterfog head inserts in working bin.
Horizontal spiral whipping appts of the present invention comprises agitating vane and drives servomotor, main shaft etc.
The horizontal Reciprocatory of the broken last waste of stalk of the present invention stirs equipment, working process feature is: to the broken last waste of stalk in feed bin, by to belt material-feeding machine transfer rate and time controling, and stir the weighing of working bin, give and stir working bin and carry out quantitatively main reinforced; Auxiliary charging machine employing spiral quantitative charging process, by controlling speed of screw shaft and corner, carrying out the organic fertilizer such as solid fermentation bacterium material and ight soil etc. to stirring working bin and quantitatively assisting reinforced; Humidifier, according to humidity of materials Detection Information in working bin, adopts atomized water spray volume pump, by volume pump timing control, increases the humidity (moisture) of material; By controlling mixing control motor positive and inverse, horizontal spiral whipping appts is driven to carry out Reciprocatory stirring work; Finally opening discharge door, rotating forward by controlling horizontal spiral whipping appts, the material dosing stirred in working bin after stir process is discharged, to carry out fermentation reactor system process further.
The horizontal Reciprocatory of the broken last waste of stalk of the present invention stirs equipment and compares with turnover throwing machine with existing stirrer, equipment is small-sized, level of automation is high, have functions such as quantitative ingredient and humidification such as organic fertilizer such as the broken last waste of stalk, solid fermentation bacterium material and ight soil, and stirring efficiency is high, low in energy consumption, stir out package integral, good work environment, be applicable to various peasant household and realize stalk matrixing production on the spot, there is higher application and popularization value.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Fig. 1 is that the horizontal Reciprocatory of the broken last waste of stalk of the present invention stirs equipment front view.
Fig. 2 is A-A partial view in Fig. 1.
Fig. 3 is B direction view in Fig. 1.
Fig. 4 is the left view stirring working bin in Fig. 1.
In figure, 1 is feed bin, and 11 is feed bin discharge hole; 2 is belt material-feeding machines, 21 charge hoisting by belt conveyer machine inlet capables, and 22 is belt dosing devices, and 23 is belt material-feeding machine servomotors, and 24 is belt material-feeding machine frames, and 25 is belt material-feeding machine discharge ports, and 26 is soft pipelines; 3 is stir working bin, and 31 is main charging openings, and 32 is humidification port, 33 is auxiliary charging openings, and 34 is Humidity Detection mouths, and 35 is residual liquid discharge port, 36 is humidity detectors, 37 LOAD CELLS, 38 is raffinate holders, and 39 is left Cang Gai, 310 is right Cang Gai, 311 is discharge doors, and 312 is discharge ports, and 313 is stir working bin frame; 4 is spiral agitators, and 41 is mixing control motors, and 42 is main shafts, and 43 is agitating vanes, and 44 is regulate thimble; 5 is auxiliary charging machines, and 51 is auxiliary feed bins, and 52 is spiral quantitative charging machines, and 53 is auxiliary charging machine discharge ports, and 54 is auxiliary charging machine stepper-motors; 6 is humidifiers, and 61 is sump, and 62 is atomized water spray volume pumps, and 63 is waterfog heads.
Embodiment
As shown in Figure 1,2,3, 4, the horizontal Reciprocatory of the broken last waste of stalk of the present invention stirs equipment, comprises feed bin 1, belt material-feeding machine 2, stirring working bin 3, spiral agitator 4, the auxiliary composition such as charging machine 5 and humidifier 6.Each part position relations is: feed bin 1 is positioned at above belt material-feeding machine 2, and belt material-feeding machine 2 boundary is in feed bin 1 and stir between working bin 3, feed bin 1 discharge port 11 and the main charging opening 31 of stirring working bin 3 is coupled together; Stir above working bin 3 except being provided with main charging opening 31, be also provided with auxiliary charging opening 33 and humidification port 32, stir working bin 3 and be connected with auxiliary charging machine 5 by auxiliary charging opening 33, stirring working bin 3 is connected with humidifier 6 by humidification port 32; Stir working bin 3 and comprise left storehouse lid 39, right storehouse lid 310 and horizontal spiral whipping appts 4, described left storehouse lid 39 is connected with the two ends, left and right of horizontal spiral whipping appts 4 respectively with right storehouse lid 310, left storehouse lid 39 arranges mixing control motor 41, mixing control motor 41 drives agitating vane 43 in stirring working bin 3 to rotate by main shaft 42, cover 310 bottoms in right storehouse and be equipped with discharge port 312 and discharge door 311, controlled the keying of discharge port 312 by discharge door 311; Below stirring working bin 3, be provided with three Humidity Detection mouths 34 and residual liquid discharge port 35, Humidity Detection mouth 34 is connected with humidity detector 36, and residual liquid discharge port 35 is connected with raffinate holder 38.
As shown in Figure 1, 2, belt material-feeding machine 2 of the present invention adopts and drives servomotor 23 to drive belt dosing device 22 to feed in raw material, lower end opening for feed 21 splicing storehouse 1 discharge port 11, upper end discharge port 25 is aimed at and is stirred the main charging opening 31 of working bin 3, and upper end discharge port 25 is connected with the main charging opening 31 of stirring working bin 3 by soft pipeline 26.
As shown in Fig. 1,3,4, stirring working bin 3 of the present invention is supported in frame 313 by 4 LOAD CELLS 37, stir above working bin 3 and be provided with main charging opening 31, auxiliary charging opening 33 and humidification port 32, stir working bin 3 to be connected with belt material-feeding machine 2 by main charging opening 31, stir working bin 3 to be connected with auxiliary charging machine 5 by auxiliary charging opening 33, stir working bin 3 and be connected with humidifier 6 by humidification port 32, residual liquid discharge port 35 and Humidity Detection mouth 34 are set below stirring working bin 3, stir working bin 3 and be connected with raffinate holder 38 by residual liquid discharge port 35, by Humidity Detection mouth 34, humidity detector 36 is installed, stir on working bin 3 left storehouse lid 32 and be provided with mixing control motor 41, mixing control motor 41 is connected with stirring working bin 3 internal screw whipping appts 4 by main shaft 42, cover 36 bottoms in the stirring right storehouse of working bin 3 and be provided with discharge port 311 and discharge door 35, discharge door 35 is for the keying of discharge port 311, spiral agitator 4 is provided with in stirring working bin 3 inside, spiral agitator 4 comprises main shaft 42, agitating vane 43 and mixing control motor 41 thereof, spiral agitator 4 also drives the agitating vane 43 be located on main shaft 42 to rotate by mixing control motor 41 drive shaft 42, when stirring working bin 3 discharge door 311 and closing, by mixing control motor 41 rotating, spiral agitator 4 is made to realize back and forth being uniformly mixed of straw refuse, when discharge door 311 is opened, rotated forward by mixing control motor 41, the straw refuse mixed is released by discharge port 312 and is stirred working bin 3 by helical mixing blade 43.
As shown in Figure 1, auxiliary charging machine 5 of the present invention comprises auxiliary feed bin 51, spiral quantitative feeding device 52 and auxiliary charging machine stepper-motor 54 thereof etc., auxiliary feed bin 51 is arranged on above spiral quantitative feeding device 52, and spiral quantitative feeding device 52 is by its discharge port 53 and auxiliary charging opening 33 Hard link stirring working bin 3.
As shown in Figure 4, humidifier 6 of the present invention comprises sump 61, atomized water spray volume pump 62 and waterfog head 63 etc., humidifier 6 is positioned at and stirs above working bin 3, water outlet bottom sump 61 connects atomized water spray volume pump 62, atomized water spray volume pump 62 is arranged in the humidification port 32 of stirring working bin 3 by hose, and waterfog head 63 inserts and stirs in working bin 3.
The horizontal Reciprocatory of the broken last waste of stalk of the present invention stirs equipment, and working process is:
The first step, to the broken last waste of stalk in feed bin, by charge hoisting by belt conveyer motor speed and time controling, and stirs working bin and weighs, and gives to stir working bin and carry out quantitatively main reinforced;
Second step, by controlling speed of screw shaft and the corner of auxiliary charging machine, carrying out the organic fertilizer such as solid fermentation bacterium material and ight soil etc. to stirring working bin and quantitatively assisting reinforced, carrying out quantitative ingredient;
3rd step, according to stirring humidity of materials Detection Information in working bin, by to volume pump timing control, increase the humidity (moisture) of material, simultaneously according to the size of straw refuse amount control working bin internal screw whipping appts mixing speed, stir turning direction and churning time, make the reciprocal uniform stirring of straw refuse, thus improve mixing quality and efficiency;
4th step, opens the discharge door stirring working bin, and the speed of screw shaft passed through spiral agitator and controlling angle, the material dosing stirred in working bin is discharged, to carry out fermentation reactor system process further.
Claims (1)
1. the horizontal Reciprocatory of the broken last waste of stalk stirs equipment, it is characterized in that, comprises feed bin (1), belt material-feeding machine (2), stirring working bin (3), spiral agitator (4), auxiliary charging machine (5) and humidifier (6), described feed bin (1) is positioned at belt material-feeding machine (2) top, described belt material-feeding machine (2) is positioned at feed bin (1) and stirs between working bin (3), and the discharge port (11) of feed bin (1) and the main charging opening (31) stirring working bin (3) couple together by described belt material-feeding machine (2), described main charging opening (31) is arranged on stirs working bin (3) top, described stirring working bin (3) top is also provided with auxiliary charging opening (33) and humidification port (32), stir working bin (3) to be connected with auxiliary charging machine (5) by auxiliary charging opening (33), stir working bin (3) and be connected with humidifier (6) by humidification port (32), stir working bin (3) and comprise left Cang Gai (39), right Cang Gai (310) and horizontal spiral whipping appts (4), described left Cang Gai (39) is connected with the two ends, left and right of horizontal spiral whipping appts (4) respectively with right Cang Gai (310), left Cang Gai (39) arranges mixing control motor (41), mixing control motor (41) is connected with stirring working bin (3) internal screw whipping appts (4) by main shaft (42), mixing control motor (41) is driven by main shaft (42) and stirs working bin (3) interior agitating vane (43) rotation, discharge port (312) and discharge door (311) is provided with in right Cang Gai (310) bottom, discharge door (311) controls the keying of discharge port (312), stirring working bin (3) below is provided with residual liquid discharge port (35) and three Humidity Detection mouths (34), and described Humidity Detection mouth (34) is connected with humidity detector (36), and residual liquid discharge port (35) is connected with raffinate holder (38), described stirring working bin (3) is supported in frame (313) by 4 LOAD CELLS (37), described auxiliary charging machine (5) comprises auxiliary feed bin (51), spiral quantitative feeding device (52) and auxiliary charging machine stepper-motor (54) thereof, described auxiliary feed bin (51) is arranged on spiral quantitative feeding device (52) top, and spiral quantitative feeding device (52) is by its discharge port (53) and auxiliary charging opening (33) Hard link stirring working bin (3), described humidifier (6) comprises sump (61), atomized water spray volume pump (62) and waterfog head (63), humidifier (6) is positioned at and stirs working bin (3) top, the water outlet of sump (61) bottom connects atomized water spray volume pump (62), atomized water spray volume pump (62) is arranged in the humidification port (32) of stirring working bin (3) by hose, and waterfog head (63) inserts and stirs in working bin (3), described spiral agitator (4) comprises main shaft (42), agitating vane (43) and mixing control motor (41) thereof, described main shaft (42) horizontal cross is arranged, spiral agitator (4) is by mixing control motor (41) drive shaft (42) and agitating vane (43) rotation on main shaft (42) is located in drive, when stirring working bin (3) discharge door (311) and being closed, by mixing control motor (41) rotating, make back and forth being uniformly mixed of spiral agitator (4) straw refuse, when discharge door (311) is opened, rotated forward by mixing control motor (41), the straw refuse mixed is released by discharge port (312) and is stirred working bin (3) by helical mixing blade (43), described belt material-feeding machine (2) adopts and drives servomotor (23) to drive belt dosing device (22) to feed in raw material, lower end opening for feed (21) is arranged at discharge port (11) lower end of feed bin (1), upper end discharge port (25) is aimed at and is stirred working bin (3) main charging opening (31), and upper end discharge port (25) is connected with stirring working bin (3) main charging opening (31) by soft pipeline (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210587144.2A CN103172422B (en) | 2013-05-08 | 2013-05-08 | The horizontal Reciprocatory of the broken last waste of a kind of stalk stirs equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210587144.2A CN103172422B (en) | 2013-05-08 | 2013-05-08 | The horizontal Reciprocatory of the broken last waste of a kind of stalk stirs equipment |
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| CN103172422A CN103172422A (en) | 2013-06-26 |
| CN103172422B true CN103172422B (en) | 2015-12-23 |
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| CN2176200Y (en) * | 1993-11-08 | 1994-09-07 | 台湾牧原股份有限公司 | Septic waste treating apparatus |
| CN201227583Y (en) * | 2008-05-30 | 2009-04-29 | 镇江市电站辅机厂 | Wet type double-axle stirring machine |
| CN101381675B (en) * | 2008-06-05 | 2012-02-29 | 北京桑德环保集团有限公司 | Horizontal organic waste dry-type anaerobic digestion processing equipment with agitator and processing method |
| CN101712923B (en) * | 2009-09-11 | 2012-07-04 | 云南昆船设计研究院 | Organic waste dry-type anaerobic fermentation device and technology |
| CN202099280U (en) * | 2011-06-27 | 2012-01-04 | 李长生 | Horizontal continuous dry fermentation methane device for straws |
| CN202263536U (en) * | 2011-09-28 | 2012-06-06 | 湖北省潜江市民福化工机械有限公司 | Horizontal type stirrer provided with feeding device |
| CN202626179U (en) * | 2012-06-29 | 2012-12-26 | 北京金宇蓝天生态能源科技开发有限公司 | Anaerobic fermentation tank feeding and discharging device for straws |
| CN202725066U (en) * | 2012-08-08 | 2013-02-13 | 新奥科技发展有限公司 | Novel multifunctional horizontal-type blender |
| CN202762349U (en) * | 2012-09-27 | 2013-03-06 | 广东电网公司佛山供电局 | Horizontal stirrer of cable low thermal resistance protecting filling medium |
| CN103008333B (en) * | 2012-12-31 | 2015-09-02 | 江苏大学 | A kind of broken last utilization of waste as resource outfit of stalk and matrixing method |
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Granted publication date: 20151223 Termination date: 20160508 |