CN209702598U - A high-efficiency anaerobic fermentation device for livestock and poultry manure - Google Patents
A high-efficiency anaerobic fermentation device for livestock and poultry manure Download PDFInfo
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- CN209702598U CN209702598U CN201920583346.7U CN201920583346U CN209702598U CN 209702598 U CN209702598 U CN 209702598U CN 201920583346 U CN201920583346 U CN 201920583346U CN 209702598 U CN209702598 U CN 209702598U
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Abstract
Description
技术领域technical field
本实用新型涉及领域,具体涉及一种畜禽粪污高效厌氧发酵装置。The utility model relates to the field, in particular to a high-efficiency anaerobic fermentation device for livestock and poultry manure.
背景技术Background technique
随着养殖业的快速发展,一些重金属元素被广泛添加于畜禽饲料中,这些重金属元素大部分随畜禽粪污被排放,此时再利用畜禽粪污发酵施用于农田,会造成土壤的重金属污染。With the rapid development of the breeding industry, some heavy metal elements are widely added to livestock and poultry feed. Most of these heavy metal elements are discharged with livestock and poultry manure. At this time, livestock and poultry manure is fermented and applied to farmland, which will cause soil pollution. Heavy metal pollution.
重金属元素的去除净化一般采用生物处理法,即畜禽粪污发酵技术。畜禽粪污发酵技术是利用微生物的活性,对畜禽粪污中的有机质进行生物分解、腐熟,使有机废弃物转化成有机肥原料。有机肥料可用于土壤改良、有机蔬菜种植、园林绿化等,最终实现有机废物的无害化利用,并保护环境。当发酵罐内的温度、水分、氧含量等条件达到一定指标时,这些微生物大量繁殖并分解畜禽粪污中含有的有机物。The removal and purification of heavy metal elements generally adopt biological treatment, that is, the fermentation technology of livestock and poultry manure. Livestock and poultry manure fermentation technology uses the activity of microorganisms to biodecompose and decompose the organic matter in livestock and poultry manure, so that organic waste can be converted into organic fertilizer raw materials. Organic fertilizers can be used for soil improvement, organic vegetable planting, landscaping, etc., and finally realize the harmless utilization of organic waste and protect the environment. When the temperature, moisture, oxygen content and other conditions in the fermenter reach a certain target, these microorganisms multiply and decompose the organic matter contained in the livestock and poultry manure.
对于客户来说,畜禽粪污的厌氧发酵不仅仅为了处理粪便,避免造成污染;更重要的是生产出标准的有机肥料,产生盈利。先要生产出标准的有机肥料,就要保证发酵后的有机肥料中的微生物含量、有机质含量、氮磷钾含量达到国家有机肥标准。以鸡粪为例,鸡粪发酵水分最好控制在55%左右,然而鲜鸡粪的水分大多都要超过70%以上,这时就需要用辅料来调节,把鸡粪的水分调节到55%左右达到发酵的水分要求。按照国家有机肥标准,NPK(NPK指的是氮、磷、钾元素)的总含量必须大于或等于5%,但鸡粪中原有的氮磷钾含量达不到这个指标,这时就需要通过添加辅料来补充,使有机质含量符合国家规定的标准。因此,要想生产出标准的有机肥料,必须要通过添加辅料来调节水分,调节原料中的碳氮比,增加有机质含量,增强物料的通透性,增加鸡粪发酵时的氧气含量。For customers, the anaerobic fermentation of livestock and poultry manure is not only for treating manure and avoiding pollution; more importantly, it is to produce standard organic fertilizers and generate profits. To produce a standard organic fertilizer, it is necessary to ensure that the microbial content, organic matter content, and nitrogen, phosphorus, and potassium content of the fermented organic fertilizer meet the national organic fertilizer standards. Taking chicken manure as an example, the fermented moisture of chicken manure is best controlled at about 55%. However, the moisture of fresh chicken manure is mostly more than 70%. At this time, it is necessary to use auxiliary materials to adjust the moisture of chicken manure to 55%. About to meet the moisture requirements of fermentation. According to the national organic fertilizer standard, the total content of NPK (NPK refers to nitrogen, phosphorus, and potassium) must be greater than or equal to 5%, but the original nitrogen, phosphorus, and potassium content in chicken manure cannot reach this index, and then it needs to pass Add auxiliary materials to supplement, so that the organic matter content meets the standards stipulated by the state. Therefore, in order to produce a standard organic fertilizer, it is necessary to adjust the water content by adding auxiliary materials, adjust the carbon-nitrogen ratio in the raw material, increase the organic matter content, enhance the permeability of the material, and increase the oxygen content during chicken manure fermentation.
机械搅拌能够保证辅料与畜禽粪污的混合均匀度,传统的畜禽粪污厌氧发酵罐的机械搅拌存在死角,搅拌效率较差,影响了畜禽粪的污厌氧发酵效率。除此之外,温度控制也是影响畜禽粪污厌氧发酵效率重要因素。现有的畜禽粪污厌氧发酵罐多采用电加热方式,电加热能够带来较高的能源消耗,增加了企业的生产成本。Mechanical stirring can ensure the mixing uniformity of auxiliary materials and livestock and poultry manure. The mechanical agitation of traditional anaerobic fermentation tanks for livestock and poultry manure has dead angles, and the stirring efficiency is poor, which affects the efficiency of anaerobic fermentation of livestock and poultry manure. In addition, temperature control is also an important factor affecting the efficiency of anaerobic fermentation of livestock and poultry manure. Most of the existing anaerobic fermentation tanks for livestock and poultry manure use electric heating, which can bring high energy consumption and increase the production cost of the enterprise.
综上所述,现有的畜禽粪污厌氧发酵罐存在,机械搅拌效果差,厌氧发酵效率低,且加热能耗高的问题。To sum up, the existing anaerobic fermentation tanks for livestock and poultry manure have the problems of poor mechanical stirring effect, low anaerobic fermentation efficiency, and high heating energy consumption.
实用新型内容Utility model content
本实用新型为了解决现有的畜禽粪污厌氧发酵罐存在,机械搅拌效果差,厌氧发酵效率低,且加热能耗高的问题,进而提供一种畜禽粪污高效厌氧发酵装置。In order to solve the problems of existing anaerobic fermentation tanks for livestock and poultry manure, poor mechanical stirring effect, low anaerobic fermentation efficiency, and high heating energy consumption, the utility model further provides a high-efficiency anaerobic fermentation device for livestock and poultry manure .
本实用新型的技术方案是:The technical scheme of the utility model is:
一种畜禽粪污高效厌氧发酵装置,它包括发酵罐、密封罩、加热装置、支撑装置、驱动电机、传动机构和搅拌装置,发酵罐和密封罩均为空心圆柱形结构,发酵罐设置在密封罩的内部,发酵罐的侧壁与密封罩的侧壁之间存在间隙,密封罩的下端面与发酵罐的侧壁密封连接,发酵罐的中心处设有装配孔,位于所述装配孔一侧的发酵罐上端板上设有进料口,所述发酵罐的下部设有出料口,加热装置包括多个加热单元,多个所述加热单元沿发酵罐的轴线方向由上至下依次设置在发酵罐与密封罩之间的间隙内,每个加热单元包括螺旋形加热管、进水管路、出水管路、进水阀、出水阀和温度传感器,螺旋形加热管套装在发酵罐上,进水管路的一端与螺旋形加热管的一端连通,进水管路的另一端穿过密封罩,所述进水管路上设有进水阀和温度传感器,出水管路的一端与螺旋形加热管的另一端连通,出水管路的另一端穿过密封罩,所述出水管路上设有出水阀,支撑装置位于密封罩的下部,支撑装置包括支撑环和多个支撑柱,支撑环的下端面均布多个支撑柱,支撑环的上端面与密封罩的下端面固接,驱动电机位于发酵罐的上部,驱动电机的输出轴竖直向下设置,搅拌装置包括上部支撑组件、下部支撑组件、主动搅拌轴和两个从动搅拌轴,上部支撑组件设置在发酵罐的上端板上,下部支撑组件设置在发酵罐的下端板上,主动搅拌轴竖直设置在发酵罐的内部,主动搅拌轴的上端穿过上部支撑组件与驱动电机输出轴连接,主动搅拌轴的下端与下部支撑组件可转动连接,两个从动搅拌轴对称设置在主动搅拌轴的两侧,两个从动搅拌轴的上端穿过上部支撑组件,两个从动搅拌轴的下端均与下部支撑组件可转动连接,主动搅拌轴和两个从动搅拌轴上均设有螺旋状搅拌桨,传动机构位于驱动电机与搅拌装置之间,传动机构包括主动齿轮和两个从动齿轮,主动齿轮通过连接键与主动搅拌轴连接,两个从动齿轮分别通过两个连接键与两个从动搅拌轴连接。A high-efficiency anaerobic fermentation device for livestock and poultry manure, which includes a fermenter, a sealing cover, a heating device, a supporting device, a driving motor, a transmission mechanism and a stirring device, the fermenter and the sealing cover are both hollow cylindrical structures, and the fermenter is set Inside the sealing cover, there is a gap between the side wall of the fermenting tank and the side wall of the sealing cover, the lower end surface of the sealing cover is connected with the side wall of the fermenting tank in a sealed manner, and the center of the fermenting tank is provided with an assembly hole, located at the The upper end plate of the fermentation tank on one side of the hole is provided with a feed inlet, and the bottom of the fermentation tank is provided with a discharge outlet. The heating device includes a plurality of heating units, and the plurality of heating units are arranged from top to bottom along the axis of the fermentation tank. The bottom is arranged in the gap between the fermentation tank and the sealing cover in sequence. Each heating unit includes a spiral heating tube, water inlet pipeline, water outlet pipeline, water inlet valve, water outlet valve and temperature sensor. The spiral heating tube is set in the fermentation tank. On the tank, one end of the water inlet pipeline communicates with one end of the spiral heating pipe, and the other end of the water inlet pipeline passes through the sealing cover. The water inlet pipeline is provided with a water inlet valve and a temperature sensor, and one end of the water outlet pipeline is connected to the spiral heating pipe. The other end of the heating pipe is connected, and the other end of the water outlet pipeline passes through the sealing cover. The water outlet pipeline is provided with a water outlet valve. The supporting device is located at the lower part of the sealing cover. The supporting device includes a supporting ring and a plurality of supporting columns. A plurality of support columns are evenly distributed on the lower end surface, the upper end surface of the support ring is fixedly connected with the lower end surface of the sealing cover, the driving motor is located on the upper part of the fermenter, the output shaft of the driving motor is vertically set downward, and the stirring device includes an upper supporting component, a lower The support assembly, the active stirring shaft and the two driven stirring shafts, the upper support assembly is arranged on the upper end plate of the fermenter, the lower support assembly is arranged on the lower end plate of the fermenter, and the active stirring shaft is vertically arranged inside the fermenter, The upper end of the active stirring shaft passes through the upper support assembly and is connected to the output shaft of the drive motor, the lower end of the active stirring shaft is rotatably connected to the lower support assembly, and the two driven stirring shafts are arranged symmetrically on both sides of the active stirring shaft, and the two driven stirring shafts The upper end of the stirring shaft passes through the upper support assembly, and the lower ends of the two driven stirring shafts are rotatably connected with the lower support assembly. The active stirring shaft and the two driven stirring shafts are equipped with helical stirring paddles, and the transmission mechanism is located in the drive Between the motor and the stirring device, the transmission mechanism includes a driving gear and two driven gears, the driving gear is connected to the driving stirring shaft through connecting keys, and the two driven gears are respectively connected to the two driven stirring shafts through two connecting keys.
进一步地,发酵罐与密封罩同轴设置,发酵罐与密封罩之间的空隙内设有多个第一支撑肋板,多个所述第一支撑肋板均水平设置,第一支撑肋板的一端与发酵罐的外圆柱面固接,第一支撑肋板的另一端与密封罩的内圆柱面固接。Further, the fermenter and the sealing cover are arranged coaxially, and a plurality of first supporting ribs are arranged in the gap between the fermenting tank and the sealing cover, and the plurality of first supporting ribs are all arranged horizontally, and the first supporting ribs One end of the first support rib is fixedly connected to the outer cylindrical surface of the fermenter, and the other end of the first supporting rib is fixedly connected to the inner cylindrical surface of the sealing cover.
进一步地,密封罩的上部设有仓门。Further, the upper part of the sealing cover is provided with a bin door.
进一步地,上部支撑组件包括上搅拌支撑筒和上搅拌支撑盘,下部支撑组件包括下搅拌支撑筒和下搅拌支撑盘,上搅拌支撑盘、上搅拌支撑筒、下搅拌支撑盘和下搅拌支撑筒沿发酵罐的轴线由上至下依次设置,上搅拌支撑盘的下端面与上搅拌支撑筒的上端面固接,上搅拌支撑盘的中心设有第一轴孔,所述第一轴孔的两侧对称设有两个第二轴孔,上搅拌支撑筒的下端面与发酵罐的上端板固接,下搅拌支撑盘的下端面与下搅拌支撑筒的上端面固接,下搅拌支撑盘的中心设有第三轴孔,所述第三轴孔的两侧对称设有两个第四轴孔,下搅拌支撑筒的下端面与发酵罐的下端板固接,上搅拌支撑盘的第一轴孔与下搅拌支撑盘的第三轴孔对应设置,上搅拌支撑盘的两个第二轴孔与下搅拌支撑盘的两个第四轴孔一一对应设置。Further, the upper support assembly includes an upper agitation support cylinder and an upper agitation support plate, the lower support assembly includes a lower agitation support cylinder and a lower agitation support plate, an upper agitation support plate, an upper agitation support cylinder, a lower agitation support plate and a lower agitation support cylinder Arranged sequentially from top to bottom along the axis of the fermenter, the lower end surface of the upper stirring support plate is fixedly connected to the upper end surface of the upper stirring support cylinder, the center of the upper stirring support plate is provided with a first shaft hole, and the first shaft hole Two second shaft holes are arranged symmetrically on both sides. The lower end surface of the upper stirring support cylinder is fixedly connected to the upper end plate of the fermentation tank, the lower end surface of the lower stirring support plate is fixedly connected to the upper end surface of the lower stirring support cylinder, and the lower end surface of the lower stirring support plate is fixedly connected. There is a third shaft hole in the center of the center, and two fourth shaft holes are symmetrically arranged on both sides of the third shaft hole, the lower end surface of the lower stirring support cylinder is fixedly connected with the lower end plate of the fermenter, and the first stirring support plate of the upper stirring support plate One axis hole is set corresponding to the third axis hole of the lower stirring support plate, and the two second axis holes of the upper stirring support plate are set in one-to-one correspondence with the two fourth axis holes of the lower stirring support plate.
进一步地,搅拌装置还包括三个轴套,主动齿轮与上搅拌支撑盘之间设有一个轴套,所述轴套套装在主动搅拌轴的上,每个从动齿轮与搅拌支撑盘之间分别设有一个轴套,所述轴套套装在从动搅拌轴上。Further, the stirring device also includes three bushings, a bushing is provided between the driving gear and the upper stirring support plate, and the bushing is set on the driving stirring shaft, and between each driven gear and the stirring support plate A shaft sleeve is respectively provided, and the shaft sleeve is sleeved on the driven stirring shaft.
进一步地,搅拌装置还包括六个轴承,主动搅拌轴与上搅拌支撑盘的第一轴孔之间、主动搅拌轴与下搅拌支撑盘的第三轴孔之间分别设有一个轴承,每个从动搅拌轴与上搅拌支撑盘的第二轴孔之间、每个从动搅拌轴与下搅拌支撑盘的第四轴孔之间分别设有一个轴承。Further, the stirring device also includes six bearings, a bearing is respectively arranged between the active stirring shaft and the first shaft hole of the upper stirring support plate, and between the active stirring shaft and the third shaft hole of the lower stirring support plate, each A bearing is respectively arranged between the driven stirring shaft and the second shaft hole of the upper stirring support plate, and between each driven stirring shaft and the fourth shaft hole of the lower stirring support plate.
进一步地,所述厌氧发酵装置还包括多个第二支撑肋板,多个所述第二支撑肋板倾斜设置在发酵罐的上端板与发酵罐的侧壁之间,第二支撑肋板的上端与发酵罐的上端板固接,第二支撑肋板的下端与发酵罐的内侧壁固接。Further, the anaerobic fermentation device also includes a plurality of second support ribs, the plurality of second support ribs are obliquely arranged between the upper end plate of the fermenter and the side wall of the fermenter, and the second support ribs The upper end of the second supporting rib is fixedly connected with the upper end plate of the fermentation tank, and the lower end of the second support rib is fixedly connected with the inner side wall of the fermentation tank.
本实用新型与现有技术相比具有以下效果:Compared with the prior art, the utility model has the following effects:
1、本实用新型采用热水螺旋形加热管加热发酵罐管壁的热补偿方式,在发酵罐与密封罩之间设置多个加热单元,每个加热单元的螺旋形加热管内的热水与外界热水形成闭路循环。每个加热单元独立工作,可以根据发酵罐内部的畜禽粪污待处理量选择加热单元的使用量,当畜禽粪污的待处理量较少时,选择1~2个加热单元即可满足温度控制要求;当畜禽粪污的待处理量较多时,选择3~4个加热单元能够满足温度控制要求,保证发酵罐的各部分菌种数量和活性。采用多个独立控制的加热单元对发酵罐进行加热,在满足畜禽粪污厌氧发酵的温度控制的情况下,减少了加工能耗,降低了企业的生产成本。1. The utility model adopts the thermal compensation method of heating the tube wall of the fermenter with a hot water spiral heating tube. A plurality of heating units are arranged between the fermenter and the sealing cover, and the hot water in the spiral heating tube of each heating unit is in contact with the outside world. Hot water forms a closed loop. Each heating unit works independently, and the usage amount of the heating unit can be selected according to the amount of livestock and poultry manure to be treated inside the fermenter. When the amount of livestock and poultry manure to be treated is small, 1 to 2 heating units can be selected to meet the requirements Temperature control requirements; when the amount of livestock and poultry manure to be treated is large, choosing 3 to 4 heating units can meet the temperature control requirements and ensure the number and activity of bacteria in each part of the fermenter. Multiple independently controlled heating units are used to heat the fermenter, which reduces the processing energy consumption and the production cost of the enterprise under the condition of meeting the temperature control of anaerobic fermentation of livestock and poultry manure.
2、本实用新型采用三个搅拌轴对发酵罐内部畜禽粪污进行搅拌,在搅拌过程中,发酵细菌也得到均匀分布,保证发酵罐的各部分菌种数量和活性,当向发酵罐内部添加辅料时,三个搅拌轴也能够满足畜禽粪污与辅料之间的均匀混合,有效地提高了发酵罐的发酵效率。2. The utility model uses three stirring shafts to stir the livestock and poultry manure inside the fermenter. During the stirring process, the fermentation bacteria are evenly distributed to ensure the number and activity of each part of the fermenter. When adding auxiliary materials, the three stirring shafts can also meet the uniform mixing between livestock and poultry manure and auxiliary materials, effectively improving the fermentation efficiency of the fermenter.
附图说明Description of drawings
图1是本实用新型的畜禽粪污高效厌氧发酵装置的结构示意图;Fig. 1 is the structural representation of the high-efficiency anaerobic fermentation device of livestock and poultry manure of the present utility model;
图2是本实用新型去掉密封罩、加热装置、支撑装置后的结构示意图。Fig. 2 is a structural schematic diagram of the utility model after removing the sealing cover, the heating device and the supporting device.
具体实施方式Detailed ways
具体实施方式一:结合图1和图2说明本实施方式,本实施方式的一种畜禽粪污高效厌氧发酵装置,它包括发酵罐1、密封罩2、加热装置、支撑装置、驱动电机3、传动机构和搅拌装置,发酵罐1和密封罩2均为空心圆柱形结构,发酵罐1设置在密封罩2的内部,发酵罐1的侧壁与密封罩2的侧壁之间存在间隙,密封罩2的下端面与发酵罐1的侧壁密封连接,发酵罐1的中心处设有装配孔1-1,位于所述装配孔1-1一侧的发酵罐1上端板上设有进料口1-2,所述发酵罐1的下部设有出料口1-3,加热装置包括多个加热单元,多个所述加热单元沿发酵罐1的轴线方向由上至下依次设置在发酵罐1与密封罩2 之间的间隙内,每个加热单元包括螺旋形加热管4-1、进水管路4-2、出水管路4-3、进水阀4-4、出水阀4-5和温度传感器4-6,螺旋形加热管4-1套装在发酵罐1上,进水管路 4-2的一端与螺旋形加热管4-1的一端连通,进水管路4-2的另一端穿过密封罩2,所述进水管路4-2上设有进水阀4-4和温度传感器4-6,出水管路4-3的一端与螺旋形加热管4-1 的另一端连通,出水管路4-3的另一端穿过密封罩2,所述出水管路4-3上设有出水阀4-5,支撑装置位于密封罩2的下部,支撑装置包括支撑环5-1和多个支撑柱5-2,支撑环5-1 的下端面均布多个支撑柱5-2,支撑环5-1的上端面与密封罩2的下端面固接,驱动电机 3位于发酵罐1的上部,驱动电机3的输出轴竖直向下设置,搅拌装置包括上部支撑组件、下部支撑组件、主动搅拌轴6-1和两个从动搅拌轴6-2,上部支撑组件设置在发酵罐1的上端板上,下部支撑组件设置在发酵罐1的下端板上,主动搅拌轴6-1竖直设置在发酵罐 1的内部,主动搅拌轴6-1的上端穿过上部支撑组件与驱动电机3输出轴连接,主动搅拌轴6-1的下端与下部支撑组件可转动连接,两个从动搅拌轴6-2对称设置在主动搅拌轴6-1 的两侧,两个从动搅拌轴6-2的上端穿过上部支撑组件,两个从动搅拌轴6-2的下端均与下部支撑组件可转动连接,主动搅拌轴6-1和两个从动搅拌轴6-2上均设有螺旋状搅拌桨,传动机构位于驱动电机3与搅拌装置之间,传动机构包括主动齿轮7-1和两个从动齿轮 7-2,主动齿轮7-1通过连接键与主动搅拌轴6-1连接,两个从动齿轮7-2分别通过两个连接键与两个从动搅拌轴6-2连接Specific Embodiment 1: This embodiment is described in conjunction with Fig. 1 and Fig. 2. A high-efficiency anaerobic fermentation device for livestock and poultry manure in this embodiment includes a fermenter 1, a sealing cover 2, a heating device, a supporting device, and a driving motor 3. The transmission mechanism and stirring device, the fermenter 1 and the sealing cover 2 are both hollow cylindrical structures, the fermenter 1 is arranged inside the sealing cover 2, and there is a gap between the side wall of the fermenting tank 1 and the side wall of the sealing cover 2 , the lower end surface of the sealing cover 2 is sealingly connected with the side wall of the fermenter 1, the center of the fermenter 1 is provided with an assembly hole 1-1, and the upper end plate of the fermenter 1 on the side of the assembly hole 1-1 is provided with The feed port 1-2, the bottom of the fermenter 1 is provided with a discharge port 1-3, and the heating device includes a plurality of heating units, and the plurality of heating units are sequentially arranged from top to bottom along the axial direction of the fermenter 1 In the gap between the fermenter 1 and the sealing cover 2, each heating unit includes a spiral heating pipe 4-1, a water inlet pipeline 4-2, a water outlet pipeline 4-3, a water inlet valve 4-4, and a water outlet valve 4-5 and the temperature sensor 4-6, the spiral heating tube 4-1 is set on the fermenter 1, one end of the water inlet pipeline 4-2 communicates with one end of the spiral heating tube 4-1, and the water inlet pipeline 4-2 The other end passes through the sealing cover 2, and the water inlet valve 4-4 and the temperature sensor 4-6 are arranged on the water inlet pipeline 4-2, and one end of the water outlet pipeline 4-3 is connected with the spiral heating pipe 4-1. The other end is connected, the other end of the water outlet pipeline 4-3 passes through the sealing cover 2, the water outlet pipeline 4-3 is provided with a water outlet valve 4-5, the support device is located at the bottom of the seal cover 2, and the support device includes a support ring 5-1 and a plurality of support columns 5-2, the lower end surface of the support ring 5-1 is evenly distributed with a plurality of support columns 5-2, the upper end surface of the support ring 5-1 is affixed to the lower end surface of the sealing cover 2, and the drive motor 3 is located on the upper part of the fermenter 1, the output shaft of the drive motor 3 is set vertically downward, the stirring device includes an upper support assembly, a lower support assembly, an active stirring shaft 6-1 and two driven stirring shafts 6-2, the upper support The assembly is arranged on the upper end plate of the fermenter 1, the lower support assembly is arranged on the lower end plate of the fermenter 1, the active stirring shaft 6-1 is vertically arranged inside the fermenter 1, and the upper end of the active stirring shaft 6-1 passes through The upper support assembly is connected to the output shaft of the drive motor 3, the lower end of the active stirring shaft 6-1 is rotatably connected to the lower support assembly, and the two driven stirring shafts 6-2 are symmetrically arranged on both sides of the active stirring shaft 6-1. The upper end of a driven stirring shaft 6-2 passes through the upper support assembly, the lower ends of the two driven stirring shafts 6-2 are rotatably connected with the lower supporting assembly, the active stirring shaft 6-1 and the two driven stirring shafts 6 -2 is provided with a helical stirring paddle, the transmission mechanism is located between the drive motor 3 and the stirring device, the transmission mechanism includes a driving gear 7-1 and two driven gears 7-2, and the driving gear 7-1 is connected to the The active stirring shaft 6-1 is connected, and the two driven gears 7-2 are respectively connected with the two driven stirring shafts 6-2 through two connecting keys
具体实施方式二:结合图1说明本实施方式,本实施方式的发酵罐1与密封罩2同轴设置,发酵罐1与密封罩2之间的空隙内设有多个第一支撑肋板8,多个所述第一支撑肋板8均水平设置,第一支撑肋板8的一端与发酵罐1的外圆柱面固接,第一支撑肋板8 的另一端与密封罩2的内圆柱面固接。如此设置,第一支撑肋板8起到连接发酵罐1与密封罩2的作用,提高了厌氧发酵装置的使用寿命。其它组成和连接关系与具体实施方式一相同。Specific Embodiment 2: This embodiment is described in conjunction with FIG. 1 . The fermenter 1 and the sealing cover 2 of this embodiment are coaxially arranged, and a plurality of first supporting ribs 8 are arranged in the gap between the fermenting tank 1 and the sealing cover 2 , a plurality of first supporting ribs 8 are arranged horizontally, one end of the first supporting ribs 8 is affixed to the outer cylindrical surface of the fermenter 1, and the other end of the first supporting ribs 8 is connected to the inner cylinder of the sealing cover 2 Surface fixed. With such arrangement, the first supporting ribs 8 play the role of connecting the fermenter 1 and the sealing cover 2, which improves the service life of the anaerobic fermentation device. Other compositions and connections are the same as in the first embodiment.
具体实施方式三:结合图1说明本实施方式,本实施方式的密封罩2的上部设有仓门 2-1。如此设置,在保证密封性的同时,便于密封罩2内的各部件的拆装以及辅料的添加。其它组成和连接关系与具体实施方式一或二相同。Specific embodiment three: illustrate this embodiment in conjunction with Fig. 1, the top of the sealing cover 2 of this embodiment is provided with door 2-1. With such arrangement, while ensuring the sealing performance, it is convenient for the disassembly and assembly of the components in the sealing cover 2 and the addition of auxiliary materials. Other compositions and connections are the same as those in Embodiment 1 or Embodiment 2.
具体实施方式四:结合图1和图2说明本实施方式,本实施方式的上部支撑组件包括上搅拌支撑筒6-3和上搅拌支撑盘6-4,下部支撑组件包括下搅拌支撑筒6-5和下搅拌支撑盘6-6,上搅拌支撑盘6-4、上搅拌支撑筒6-3、下搅拌支撑盘6-6和下搅拌支撑筒6-5 沿发酵罐1的轴线由上至下依次设置,上搅拌支撑盘6-4的下端面与上搅拌支撑筒6-3的上端面固接,上搅拌支撑盘6-4的中心设有第一轴孔,所述第一轴孔的两侧对称设有两个第二轴孔,上搅拌支撑筒6-3的下端面与发酵罐1的上端板固接,下搅拌支撑盘6-6的下端面与下搅拌支撑筒6-5的上端面固接,下搅拌支撑盘6-6的中心设有第三轴孔,所述第三轴孔的两侧对称设有两个第四轴孔,下搅拌支撑筒6-5的下端面与发酵罐1的下端板固接,上搅拌支撑盘6-4的第一轴孔与下搅拌支撑盘6-6的第三轴孔对应设置,上搅拌支撑盘6-4的两个第二轴孔与下搅拌支撑盘6-6的两个第四轴孔一一对应设置。如此设置,上部支撑组件和下部支撑组件对主动搅拌轴6-1和两个从动搅拌轴6-2起到支撑定位的作用。其它组成和连接关系与具体实施方式一、二或三相同。Specific Embodiment 4: This embodiment is described in conjunction with Fig. 1 and Fig. 2. The upper support assembly of this embodiment includes an upper agitation support cylinder 6-3 and an upper agitation support plate 6-4, and the lower support assembly includes a lower agitation support cylinder 6- 5 and the lower stirring support plate 6-6, the upper stirring support plate 6-4, the upper stirring support cylinder 6-3, the lower stirring support plate 6-6 and the lower stirring support cylinder 6-5 along the axis of the fermenter 1 from top to bottom The bottom is arranged in turn, the lower end surface of the upper stirring support plate 6-4 is fixedly connected with the upper end surface of the upper stirring support cylinder 6-3, and the center of the upper stirring support plate 6-4 is provided with a first shaft hole, and the first shaft hole Two second shaft holes are arranged symmetrically on both sides of the upper agitation support cylinder 6-3, the lower end surface of the upper agitation support cylinder 6-3 is fixedly connected with the upper end plate of the fermenter 1, and the lower end surface of the lower agitation support disk 6-6 is connected with the lower agitation support cylinder 6-3. The upper end surface of 5 is fixedly connected, and the center of the lower stirring support plate 6-6 is provided with a third shaft hole, and the two sides of the third shaft hole are symmetrically provided with two fourth shaft holes, and the bottom stirring support drum 6-5 The lower end surface is fixedly connected to the lower end plate of the fermenter 1, the first shaft hole of the upper stirring support plate 6-4 is set corresponding to the third shaft hole of the lower stirring support plate 6-6, and the two of the upper stirring support plate 6-4 The second shaft hole is provided in one-to-one correspondence with the two fourth shaft holes of the lower stirring support plate 6-6. In this way, the upper support assembly and the lower support assembly play a role in supporting and positioning the driving stirring shaft 6-1 and the two driven stirring shafts 6-2. Other compositions and connections are the same as those in Embodiment 1, 2 or 3.
具体实施方式五:结合图1和图2说明本实施方式,本实施方式的搅拌装置还包括三个轴套6-7,主动齿轮7-1与上搅拌支撑盘6-4之间设有一个轴套6-7,所述轴套6-7套装在主动搅拌轴6-1的上,每个从动齿轮7-2与搅拌支撑盘之间分别设有一个轴套6-7,所述轴套6-7套装在从动搅拌轴6-2上。其它组成和连接关系与具体实施方式一、二、三或四相同。Specific Embodiment Five: This embodiment is described in conjunction with Fig. 1 and Fig. 2. The stirring device of this embodiment also includes three bushings 6-7, and a Shaft sleeve 6-7, said shaft sleeve 6-7 is sleeved on the active stirring shaft 6-1, and a shaft sleeve 6-7 is respectively arranged between each driven gear 7-2 and the stirring support plate, said The shaft sleeve 6-7 is sleeved on the driven stirring shaft 6-2. Other compositions and connections are the same as those in Embodiment 1, 2, 3 or 4.
具体实施方式六:结合图1和图2说明本实施方式,本实施方式的搅拌装置还包括六个轴承6-8,主动搅拌轴6-1与上搅拌支撑盘6-4的第一轴孔之间、主动搅拌轴6-1与下搅拌支撑盘6-6的第三轴孔之间分别设有一个轴承6-8,每个从动搅拌轴6-2与上搅拌支撑盘6-4的第二轴孔之间、每个从动搅拌轴6-2与下搅拌支撑盘6-6的第四轴孔之间分别设有一个轴承6-8。其它组成和连接关系与具体实施方式一、二、三、四或五相同。Specific Embodiment Six: This embodiment is described in conjunction with Fig. 1 and Fig. 2. The stirring device of this embodiment also includes six bearings 6-8, the first shaft hole of the active stirring shaft 6-1 and the upper stirring support plate 6-4 A bearing 6-8 is respectively arranged between the active stirring shaft 6-1 and the third shaft hole of the lower stirring support plate 6-6, and each driven stirring shaft 6-2 and the upper stirring support plate 6-4 A bearing 6-8 is respectively arranged between the second shaft hole of each driven stirring shaft 6-2 and the fourth shaft hole of the lower stirring support plate 6-6. Other compositions and connections are the same as those in Embodiment 1, 2, 3, 4 or 5.
具体实施方式七:结合图1和图2说明本实施方式,本实施方式的所述厌氧发酵装置还包括多个第二支撑肋板9,多个所述第二支撑肋板9倾斜设置在发酵罐1的上端板与发酵罐1的侧壁之间,第二支撑肋板9的上端与发酵罐1的上端板固接,第二支撑肋板9 的下端与发酵罐1的内侧壁固接。如此设置,第二支撑肋板9对驱动电机3、传动机构和搅拌装置起到辅助支撑的作用,提高了厌氧发酵装置的使用寿命。其它组成和连接关系与具体实施方式一、二、三、四、五或六相同。Specific Embodiment 7: This embodiment is described in conjunction with FIG. 1 and FIG. 2. The anaerobic fermentation device of this embodiment also includes a plurality of second support ribs 9, and the plurality of second support ribs 9 are obliquely arranged on Between the upper end plate of the fermentor 1 and the side wall of the fermenter 1, the upper end of the second support rib 9 is affixed to the upper end plate of the fermenter 1, and the lower end of the second support rib 9 is fixed to the inner side wall of the fermenter 1. catch. In this way, the second supporting ribs 9 play an auxiliary supporting role for the driving motor 3, the transmission mechanism and the stirring device, thereby improving the service life of the anaerobic fermentation device. Other compositions and connections are the same as those in Embodiment 1, 2, 3, 4, 5 or 6.
工作原理working principle
结合图1和图2说明本实用新型的工作原理:本实用新型所述的畜禽粪污高效厌氧发酵装置在工作时为密封状态,先将待发酵的畜禽粪污、菌种和辅料按比例从进料口1-2倒入发酵罐1的内部,启动驱动电机3,驱动电机3带动主动齿轮7-1转动,进而带动主动搅拌轴6-1转动。与此同时,主动齿轮7-1带动两个从动齿轮7-2同步转动,进而带动两个从动搅拌轴6-2转动。根据发酵罐1内待发酵畜禽粪污、菌种和辅料的量选择相应个数的加热单元,将外部热水注入螺旋形加热管4-1,进水阀4-4用于控制热水的流速,温度传感器4-6用于监控热水的温度。The working principle of the utility model is illustrated in conjunction with Fig. 1 and Fig. 2: the high-efficiency anaerobic fermentation device for livestock and poultry manure described in the utility model is in a sealed state during work, and the livestock and poultry manure, bacteria and auxiliary materials to be fermented are first Pour it into the interior of the fermenter 1 from the feed port 1-2 in proportion, start the driving motor 3, and the driving motor 3 drives the driving gear 7-1 to rotate, and then drives the driving stirring shaft 6-1 to rotate. At the same time, the driving gear 7-1 drives the two driven gears 7-2 to rotate synchronously, and then drives the two driven stirring shafts 6-2 to rotate. According to the amount of livestock and poultry manure, bacteria and auxiliary materials to be fermented in the fermenter 1, select the corresponding number of heating units, inject the external hot water into the spiral heating pipe 4-1, and the water inlet valve 4-4 is used to control the hot water The flow rate, the temperature sensors 4-6 are used to monitor the temperature of the hot water.
Claims (7)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112645749A (en) * | 2020-12-23 | 2021-04-13 | 湖南绿园生态农业有限公司 | Method for producing organic fertilizer from livestock and poultry manure |
| CN113402315A (en) * | 2021-07-23 | 2021-09-17 | 珠海市碳源科技有限公司 | Fermentation equipment and fermentation method |
| CN120249016A (en) * | 2025-03-31 | 2025-07-04 | 广东佳宝集团有限公司 | A multi-stage microbial candied fruit fermentation device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112645749A (en) * | 2020-12-23 | 2021-04-13 | 湖南绿园生态农业有限公司 | Method for producing organic fertilizer from livestock and poultry manure |
| CN113402315A (en) * | 2021-07-23 | 2021-09-17 | 珠海市碳源科技有限公司 | Fermentation equipment and fermentation method |
| CN120249016A (en) * | 2025-03-31 | 2025-07-04 | 广东佳宝集团有限公司 | A multi-stage microbial candied fruit fermentation device |
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