CN105646025A - Dustproof and odor-resistant organic fertilizer production line - Google Patents
Dustproof and odor-resistant organic fertilizer production line Download PDFInfo
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- CN105646025A CN105646025A CN201610219742.2A CN201610219742A CN105646025A CN 105646025 A CN105646025 A CN 105646025A CN 201610219742 A CN201610219742 A CN 201610219742A CN 105646025 A CN105646025 A CN 105646025A
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- fermentation tower
- fermentation
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/989—Flow sheets for biological or biochemical treatment
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/95—Devices in which the material is conveyed essentially vertically between inlet and discharge means
- C05F17/955—Devices in which the material is conveyed essentially vertically between inlet and discharge means the material going from platform to platform
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biotechnology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Biochemistry (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
Abstract
A dustproof and odor-resistant organic fertilizer production line comprises a screw conveyer (1), a fermentation tower (2), a conveyor A (3), a crusher (4), a conveyor B (5), a granulator (6), a belt conveyor (7) and a packaging machine (8), wherein the fermentation tower (2) comprises a fermentation tower body (21), a hydraulic driving motor (22), a center shaft (23), a group of baffle turning devices, a group of oxygen aeration pipes (27) and an air blower (28). The dustproof and odor-resistant organic fertilizer production line has the advantages that fermentation, crushing, granulation and packaging steps for production of organic fertilizer are continuously completed in the production line, labor is saved, and the production efficiency is improved. The fermentation tower of the production line is divided into multiple fermentation chambers by the multiple baffle turning devices, continuous turning and continuous fermentation are realized, and the fermentation cycle is short; by means of a microprocessor and multiple sensors, the inside temperature, the oxygen concentration and other environments of the fermentation tower are automatically adjusted, automatic production is realized, and the production efficiency is further improved.
Description
Technical field
The present invention relates to composting technology field, be specifically related to a kind of dust-proof deodorant Organic fertilizer production line.
Background technology
Adjustment along with agricultural structure, livestock and poultry cultivation scale rapid expansion, the yield of feces of livestock and poultry also increases day by day, more than 80% plant does not have night soil treatment system, high concentration liquid dung not only causes surrounding enviroment to pollute, and also resulting in a large amount of losses of nitrogen in feces, phosphorus, its number of dropouts is about the 122% and 132% of loss of chemical fertilizer amount. Additionally, harmful levels of pathogens, worm's ovum in feces propagate epidemic disease between poultry, cause that the transmissions of disease such as bird flu spread, seriously constrain the sustainable development of livestock and poultry breeding industry. Modern composting technology be utilize composting arrangement make agricultural wastes make good use of under aerobic conditions oxygen animalcule effect reach stabilisation, innoxious, be changed into and be conducive to soil property improvement the method for high-quality fertilizer that is crop growth is useful and that easily absorb.
Turning technology in microorganism compost process is to determine the key factor whether material fully ferments, if turning is proper, can not only provide the oxygen of abundance for aerobic microbiological, make fermentation abundant, and shorten fermentation time, and can effectively reduce the moisture in material. But material can only be carried out a turning by the heap turning over device that existing fermentation tower adopts, it is difficult to realize material repeatedly turning, therefore, fermentation period length (24��30 days), and in sweat, the ammonia of generation does not process, and causes the loss of nitrogen element.
And the fermentation of existing composting production process, pulverizing, pelletize, packaging mostly can not be continuously finished, middle adopt a dead lift, waste time and energy.
Summary of the invention
The purpose of the present invention is aiming at the deficiency of above-mentioned background technology, and provides a kind of dust-proof deodorant Organic fertilizer production line.
Technical scheme is as follows: include conveying worm, fermentation tower, A conveyer, pulverizer, B conveyer, comminutor, belt conveyor and packer, described fermentation tower includes fermentation tower body, drive hydraulic motor, central shaft, one group of barrier heap turning over device, one group of oxygen increasing tube and aerator, described fermentation tower body top is provided with air vent and charging aperture, it is provided with discharging opening bottom fermentation tower body, described driving hydraulic motor is positioned at fermentation tower body top, described central shaft is positioned at fermentation tower body, and central shaft top is through to the tower top of fermentation tower body, and be connected with the pto driving hydraulic motor, described one group of barrier heap turning over device is set in parallel in fermentation tower body, described barrier heap turning over device includes right baffle-plate, right baffle plate and stirring vane, described right baffle-plate and right baffle plate are arranged on the inwall of fermentation tower body with the frame mode of staggered floor, described stirring vane is double-decker, stirring vane is arranged on axis, described right baffle plate is between double-deck stirring vane, described one group of oxygen increasing tube lays respectively at the lower section of one group of barrier heap turning over device, oxygen increasing tube is provided with oxygen outlet, described one group of oxygen increasing tube is communicated with the gas outlet of aerator by pipeline, the outfan of described conveying worm is positioned at the charging aperture place of fermentation tower, described A conveyer two ends lay respectively at the discharging opening of fermentation tower and the charging aperture place of pulverizer, described B conveyer two ends lay respectively at the discharging opening of pulverizer and the charging aperture place of comminutor, described belt conveyor two ends lay respectively at the discharging opening of comminutor and the charging aperture place of packer.
Preferably, fermentation tower also includes temperature sensor, oxygen concentration sensor, heater and microprocessor, the signal output part of described temperature sensor and oxygen concentration sensor electrically connects with the signal input part of microprocessor respectively, and the signal output part of described microprocessor electrically connects with driving hydraulic motor, aerator and heater.
The invention has the beneficial effects as follows: the fermentation of organic fertilizer production, pulverizing, pelletize and packaging step are continuously finished by this production line, save manpower, improve production efficiency; The fermentation tower of this production line is by arranging multiple barrier heap turning over device, fermentation tower is divided into multiple fermenting cellar, realize continuous turning and continuous fermentation, fermentation period is short, by microprocessor and multiple sensor, automatically adjust the environment such as temperature, oxygen concentration in fermentation tower, it is achieved automated production, improve production efficiency further.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram.
Fig. 2 is fermentation tower structural representation of the present invention.
Fig. 3 is fermentation tower internal structure schematic diagram of the present invention.
Fig. 4 is fermentation tower barrier heap turning over device structural representation of the present invention.
Detailed description of the invention
As Figure 1-4, the present invention includes: conveying worm 1, fermentation tower 2, A conveyer 3, pulverizer 4, B conveyer 5, comminutor 6, belt conveyor 7 and packer 8, described fermentation tower 2 includes fermentation tower body 21, drive hydraulic motor 22, central shaft 23, one group of barrier heap turning over device, one group of oxygen increasing tube 27 and aerator 28, described fermentation tower body 21 top is provided with air vent 21-1 and charging aperture 21-2, it is provided with discharging opening 21-3 bottom fermentation tower body 1, described driving hydraulic motor 22 is positioned at fermentation tower body 21 top, described central shaft 23 is positioned at fermentation tower body 21, and central shaft 23 top is through to the tower top of fermentation tower body 21, and be connected with the pto driving hydraulic motor 22, described one group of barrier heap turning over device is set in parallel in fermentation tower body 21, described barrier heap turning over device includes right baffle-plate 24, right baffle plate 25 and stirring vane 26, described right baffle-plate 24 and right baffle plate 25 are arranged on the inwall of fermentation tower body 21 with the frame mode of staggered floor, described stirring vane 26 is double-decker, stirring vane 26 is arranged on axis 25, described right baffle plate 25 is between double-deck stirring vane 26, described one group of oxygen increasing tube 27 lays respectively at the lower section of one group of barrier heap turning over device, oxygen increasing tube 27 is provided with oxygen outlet, described one group of oxygen increasing tube 27 is communicated by the gas outlet of pipeline 27-1 with aerator 28, the outfan of described conveying worm 1 is positioned at the charging aperture 21-2 place of fermentation tower 2, described A conveyer 3 two ends lay respectively at the discharging opening 21-3 of fermentation tower 2 and the charging aperture place of pulverizer 4, described B conveyer 5 two ends lay respectively at the discharging opening of pulverizer 4 and the charging aperture place of comminutor 6, described belt conveyor 7 two ends lay respectively at the discharging opening of comminutor 6 and the charging aperture place of packer 8.
Further, fermentation tower 2 also includes temperature sensor 29, oxygen concentration sensor 210, heater 211 and microprocessor, the signal output part of described temperature sensor 29 and oxygen concentration sensor 210 electrically connects with the signal input part of microprocessor respectively, and the signal output part of described microprocessor electrically connects with driving hydraulic motor 22, aerator 28 and heater 211.
Organic fertilizer production line workflow: conveying worm 1 is by the feedstock transportation such as straw and excrement of animals to fermentation tower 2; after raw material completes fermentation in fermentation tower 2; from the discharging opening 21-3 discharging of fermentation tower 2 and be delivered to pulverizer 4 by A conveyer 3; after pulverizer 4 completes crushed work; material after pulverizing is delivered to comminutor 6 and carries out pelletize process by B conveyer 5; pelletize is delivered to packer 8 by belt conveyor 7 after completing and packs.
Fermentation tower fermentation workflow is as follows: one group of barrier heap turning over device is (with 7 barrier heap turning over device for the best, corresponding with fermentation period) from top to bottom it is divided into 7 fermenting cellars successively by internal for fermentation tower body 21, first, conveying worm 1 by feedstock transportation such as straw and feces of livestock and poultry mixture to charging aperture 21-2 place, and enter in first fermenting cellar at fermentation tower top, carry out fermentation 24 hours, then microprocessor is to driving hydraulic motor 22 to send control signal, hydraulic motor 22 is driven to drive central shaft 23 to rotate a circle, stirring vane 26 concomitant rotation on barrier heap turning over device, material on right baffle plate 25 is swept on right baffle-plate 24 by the upper strata stirring vane of stirring vane 26, material on right baffle-plate 24 is swept next fermenting cellar by lower floor's stirring vane of stirring vane 26, stirring vane 26 is when rotating, right baffle plate 25 is (see figure 3) between the upper stirring vane and lower stirring vane of stirring vane 26, after material in first fermenting cellar is dialled in the second fermenting cellar, then again by feedstock transportation to fermentation tower top the first fermenting cellar, after fermenting 24 hours, driving hydraulic motor 22 again to rotate, the material in the first fermenting cellar is swept the second fermenting cellar by stirring vane 26, and the material in the second fermenting cellar is swept the 3rd fermenting cellar, then by feedstock transportation to fermentation tower top the first fermenting cellar, by that analogy, material constantly turns over throwing, oxygen supplement, displacement in fermentation tower, until material complete fermentation is ripe after 7 days, falls into the bottom and enters next road production process from discharging opening 21-3 discharging, so circulation, it is possible to achieve the continuous production of raw material, improves production efficiency.
Material during the fermentation, can produce the gases such as ammonia, hydrogen sulfide, methane, and these gases are discharged from the air vent 21-1 at fermentation tower top, and through pipeline be transported to process device be acted upon utilize.
Microprocessor is on the basis that the time controls, according to temperature sensor 29, the heap temperature that oxygen concentration sensor 210 provides, oxygen concentration is governing factor, to aerator 28, heater 211 duty is controlled, operation principle is as follows: microprocessor detects the temperature in fermentation tower by temperature sensor 29, when temperature is lower than the optimum temperature that fermentation is required, microprocessor starts heater 211, problem in fermentation tower is promoted to the optimum temperature that fermentation is required, when temperature is higher than the optimum temperature that fermentation is required, microprocessor starts aerator 210, air is delivered in fermentation tower by pipeline 27-1 and one group of oxygen increasing tube 27, problem in fermentation tower is reduced to the optimum temperature that fermentation is required, microprocessor detects the oxygen content in fermentation tower by oxygen concentration sensor 210, compared with oxygen concentration and the required oxygen concentration of fermentation relatively low time, microprocessor starts aerator 28, air is delivered in fermentation tower by pipeline 27-1 and one group of oxygen increasing tube 27, to improve oxygen concentration in fermentation tower.
Claims (2)
1. a dust-proof deodorant Organic fertilizer production line, it is characterized in that, it includes conveying worm (1), fermentation tower (2), A conveyer (3), pulverizer (4), B conveyer (5), comminutor (6), belt conveyor (7) and packer (8), described fermentation tower (2) includes fermentation tower body (21), drive hydraulic motor (22), central shaft (23), one group of barrier heap turning over device, one group of oxygen increasing tube (27) and aerator (28), described fermentation tower body (21) top is provided with air vent (21-1) and charging aperture (21-2), fermentation tower body (1) bottom is provided with discharging opening (21-3), described driving hydraulic motor (22) is positioned at fermentation tower body (21) top, described central shaft (23) is positioned at fermentation tower body (21), and central shaft (23) top is through to the tower top of fermentation tower body (21), and be connected with the pto driving hydraulic motor (22), described one group of barrier heap turning over device is set in parallel in fermentation tower body (21), described barrier heap turning over device includes right baffle-plate (24), right baffle plate (25) and stirring vane (26), described right baffle-plate (24) and right baffle plate (25) are arranged on the inwall of fermentation tower body (21) with the frame mode of staggered floor, described stirring vane (26) is double-decker, stirring vane (26) is arranged on axis (25), described right baffle plate (25) is positioned between double-deck stirring vane (26), described one group of oxygen increasing tube (27) lays respectively at the lower section of one group of barrier heap turning over device, oxygen increasing tube (27) is provided with oxygen outlet, described one group of oxygen increasing tube (27) is communicated by the gas outlet of pipeline (27-1) with aerator (28), the outfan of described conveying worm (1) is positioned at charging aperture (21-2) place of fermentation tower (2), described A conveyer (3) two ends lay respectively at the discharging opening (21-3) of fermentation tower (2) and the charging aperture place of pulverizer (4), described B conveyer (5) two ends lay respectively at the discharging opening of pulverizer (4) and the charging aperture place of comminutor (6), described belt conveyor (7) two ends lay respectively at the discharging opening of comminutor (6) and the charging aperture place of packer (8).
2. a kind of dust-proof deodorant Organic fertilizer production line as claimed in claim 1, it is characterized in that, described fermentation tower (2) also includes temperature sensor (29), oxygen concentration sensor (210), heater (211) and microprocessor, the signal output part of described temperature sensor (29) and oxygen concentration sensor (210) electrically connects with the signal input part of microprocessor respectively, and the signal output part of described microprocessor electrically connects with driving hydraulic motor (22), aerator (28) and heater (211).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610219742.2A CN105646025A (en) | 2016-04-11 | 2016-04-11 | Dustproof and odor-resistant organic fertilizer production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610219742.2A CN105646025A (en) | 2016-04-11 | 2016-04-11 | Dustproof and odor-resistant organic fertilizer production line |
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| CN105646025A true CN105646025A (en) | 2016-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610219742.2A Pending CN105646025A (en) | 2016-04-11 | 2016-04-11 | Dustproof and odor-resistant organic fertilizer production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105837279A (en) * | 2016-06-27 | 2016-08-10 | 冯书妙 | Organic fertilizer production line device and method |
| CN106718263A (en) * | 2016-11-23 | 2017-05-31 | 林志仓 | The production system of the cultivation matrix compression blocks with polymer fiber overcoat |
| CN113698238A (en) * | 2021-09-23 | 2021-11-26 | 浙江明佳环保科技股份有限公司 | Organic fertilizer production line |
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| CN2455713Y (en) * | 2000-12-15 | 2001-10-24 | 北京环球绿洲科技有限公司 | Organic garbage fermenting tower |
| CN101619287A (en) * | 2009-08-03 | 2010-01-06 | 江苏牧羊迈安德食品机械有限公司 | Continuous fermentation tower |
| CN201403485Y (en) * | 2009-05-12 | 2010-02-17 | 河南工业大学 | Novel turning plate type cake fermentation tower |
| CN102153388A (en) * | 2010-12-03 | 2011-08-17 | 深圳市如茵生态环境建设有限公司 | Circulating sludge biological fermentation tank, processing system and processing method |
| US20120214198A1 (en) * | 2009-10-20 | 2012-08-23 | Fraunhofer-Gesellschaft Zur Forderung Der Angewandten Forschung E.V. | Algaculture method |
| CN205653351U (en) * | 2016-04-11 | 2016-10-19 | 荆门尚迪环保科技有限公司 | Dustproof deodorant fertilizer production line |
-
2016
- 2016-04-11 CN CN201610219742.2A patent/CN105646025A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2455713Y (en) * | 2000-12-15 | 2001-10-24 | 北京环球绿洲科技有限公司 | Organic garbage fermenting tower |
| CN201403485Y (en) * | 2009-05-12 | 2010-02-17 | 河南工业大学 | Novel turning plate type cake fermentation tower |
| CN101619287A (en) * | 2009-08-03 | 2010-01-06 | 江苏牧羊迈安德食品机械有限公司 | Continuous fermentation tower |
| US20120214198A1 (en) * | 2009-10-20 | 2012-08-23 | Fraunhofer-Gesellschaft Zur Forderung Der Angewandten Forschung E.V. | Algaculture method |
| CN102153388A (en) * | 2010-12-03 | 2011-08-17 | 深圳市如茵生态环境建设有限公司 | Circulating sludge biological fermentation tank, processing system and processing method |
| CN205653351U (en) * | 2016-04-11 | 2016-10-19 | 荆门尚迪环保科技有限公司 | Dustproof deodorant fertilizer production line |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105837279A (en) * | 2016-06-27 | 2016-08-10 | 冯书妙 | Organic fertilizer production line device and method |
| CN106718263A (en) * | 2016-11-23 | 2017-05-31 | 林志仓 | The production system of the cultivation matrix compression blocks with polymer fiber overcoat |
| CN113698238A (en) * | 2021-09-23 | 2021-11-26 | 浙江明佳环保科技股份有限公司 | Organic fertilizer production line |
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Application publication date: 20160608 |
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