CN103008253A - Device for automatically sorting empty bottles - Google Patents
Device for automatically sorting empty bottles Download PDFInfo
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- CN103008253A CN103008253A CN2013100155366A CN201310015536A CN103008253A CN 103008253 A CN103008253 A CN 103008253A CN 2013100155366 A CN2013100155366 A CN 2013100155366A CN 201310015536 A CN201310015536 A CN 201310015536A CN 103008253 A CN103008253 A CN 103008253A
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- stepper motor
- turnover panel
- tooth bar
- bar linkage
- photoelectric sensor
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Abstract
The invention provides a device for automatically sorting empty bottles. A shell area of the device is internally divided into an inlet area, a control area, a detection area and a classification area; the empty bottles enter the detection area one by one after passing through the inlet area; whether the empty bottles are metal bottles or not can be identified through a sensor inside the detection area; an identification result is sent to a microcontroller of the control area; and the microcontroller controls the empty bottles to fall into different areas of the classification area according to the identification result and the qualities of the empty bottles. With the adoption of the device provided by the invention, the empty bottles can be randomly put into the device, and can be classified into three types of the metal bottles, plastic bottles and glass bottles through the sensor, a step motor, a controller and a group of mechanical devices, so that the thrown empty bottles can be automatically classified.
Description
Technical field
The present invention relates to a kind of empty bottle automatic sorting device.
Background technology
Along with the raising of quality of life, it is more and more serious that refuse pollution becomes, and its classification is extremely urgent with recycling.And in all rubbish, old soldi is commonplace especially, tends to be thrown away in the dustbin conveniently by the people.And empty bottle has plastic bottle, pop can, vial etc.Some can be recycled in these bottles, and some can not be recycled, so the classification of bottle also is considerable concerning environmental protection.When abandoning bottle, people need distinguish the kind of bottle, very inconvenient.The classification of rubbish relied on craft always, the efficient that seems is very low in the past, and under the condition that particularly various rubbish exist, the environment that operating personnel face is poor, and labour intensity is large.
Summary of the invention
A kind of empty bottle automatic sorting device provided by the invention can reduce the work of operating personnel in garbage reclamation, improves their working environment, reduces the pollution of rubbish, has higher practical value.
In order to achieve the above object, the invention provides a kind of empty bottle automatic sorting device, be divided into inlet region, control zone, detection zone and classification district in the shell area of this device;
Described inlet region is provided with entrance, the first photoelectric sensor, the first stepper motor, roller, conveyer belt, the second sensor, the second stepper motor and the first tooth bar linkage part; The first stepper motor is arranged on the housing side, this first stepper motor and roller interlock, conveyer belt is arranged on the roller, the second stepper motor is arranged on the framework of inlet region, this the second stepping motor-driven first tooth bar linkage part, the first photoelectric sensor is arranged on the position that can detect conveyor belt region, and the second sensor setting is in the position that can detect the first tooth bar linkage part zone;
Described detection zone is provided with the second photoelectric sensor, Hall element, the 3rd stepper motor and the second tooth bar linkage part; Described the 3rd stepper motor is arranged on the framework of detection zone, and the 3rd stepper motor drives the second tooth bar linkage part, and described the second photoelectric sensor and Hall element are arranged on the position that can detect the second tooth bar linkage part zone;
Described classification district is provided with the 4th stepper motor, the first turnover panel, baffle plate, spring and the second turnover panel; Described the 4th stepper motor is arranged on the housing side, described the first turnover panel is arranged on the 4th stepper motor, the 4th stepper motor and the first turnover panel are arranged on the outlet below of detection zone, the 4th stepper motor drives the first turnover panel and does and turn clockwise or be rotated counterclockwise, the axis of described turnover panel is fixed on the housing, turnover panel can be around middle shaft rotation, described two baffle plates are fixed on housing bottom, to classify to distinguish and be divided into Three regions, first baffle plate is arranged on the 4th stepper motor below, second baffle plate is arranged on the axis below of turnover panel, one end of described spring is fixed on turnover panel near a side of the first turnover panel, and the other end of spring is fixed on second baffle plate by horizontal version;
Described control zone is provided with the MCU microcontroller, and this controller is controlled all sensors and stepper motor; Each sensor is connected to the input of MCU microcontroller by housing, and each stepper motor is connected to the output of MCU microcontroller by housing.
Empty bottle automatic sorting device as claimed in claim 1 is characterized in that, the length of described spring (13) guarantees that turnover panel (14) has a down dip away from a side direction of the first turnover panel (16).
The selection principle of described spring is: when being added on spring with empty plastic bottle equal mass object, the momentum that empty bottle falls is taken into account, spring is indeformable; When being added on spring with empty vial equal mass object, ignore the gravity of turnover panel own, the camber of spring compression.
Empty bottle automatic sorting device as claimed in claim 1 is characterized in that, the logical relation of each sensor and each stepper motor is as follows:
Adopt the control of three level, establish: each stepper motor transfers 1 clockwise to, transfers counterclockwise-1 to, and motionless is 0:
(1)
The first photoelectric sensor 1 | The second photoelectric sensor 5 | The first stepper motor 3 |
0 | 0 | 0 |
0 | 1 | 0 |
1 | 0 | 1 |
1 | 1 | 0 |
(2)
The second photoelectric sensor 5 | The 3rd photoelectric sensor 8 | The second stepper motor 6 |
0 | 0 | 0 |
0 | 1 | 0 |
1 | 0 | -1 |
1 | 1 | 0 |
(3)
The 3rd photoelectric sensor 8 | The |
0 | 0 |
1 | 1 |
(4)
Hall element 9 | The |
0 | 1 |
1 | -1 |
The second stepper motor turn to be enough to open the angle W of the first tooth bar linkage part after, counter-rotate immediately angle W and get back to original position, make the first tooth bar linkage part closed, the 3rd stepper motor turn to be enough to open the angle W of the second tooth bar linkage part after, counter-rotate immediately angle W and get back to original position, make the second tooth bar linkage part closed, to guarantee that empty bottle can not drop continuously.
Described detection zone adopts the V-shape design.
Described Hall element is installed in and can measures the middle seat of body.
The present invention can arbitrarily put into any empty bottle wherein, by sensor, stepper motor, controller and one group of mechanical device are divided into metal bottle with empty bottle, plastic bottle, vial three classes, with reach with throw away into the purpose of empty bottle automatic classification.
Description of drawings
Fig. 1 is structural representation of the present invention.
The specific embodiment
Following according to Fig. 1, specify preferred embodiment of the present invention.
As shown in Figure 1, the invention provides a kind of empty bottle automatic sorting device, be divided into inlet region 11, control zone 22, detection zone 33 and classification district 44 in the shell area of this device;
Described inlet region 11 is provided with entrance 16, the first photoelectric sensor 1, the first stepper motor 3, roller 17, conveyer belt 4, the second sensor 5, the second stepper motor 6 and the first tooth bar linkage part 7; The first stepper motor 3 is arranged on the housing side, this first stepper motor 3 and roller 17 interlocks, conveyer belt 4 is arranged on the roller 17, the second stepper motor 6 is arranged on the framework of inlet region 11, this second stepper motor 6 drives the first tooth bar linkage part 7, the first photoelectric sensor 1 is arranged on the position that can detect conveyer belt 4 zones, and the second sensor 5 is arranged on the position that can detect the first tooth bar linkage part 7 zones;
Described detection zone 33 is provided with the second photoelectric sensor 8, Hall element 9, the 3rd stepper motor 10 and the second tooth bar linkage part 11; Described the 3rd stepper motor 10 is arranged on the framework of detection zone 33, the 3rd stepper motor 10 drives the second tooth bar linkage part 11, and described the second photoelectric sensor 8 and Hall element 9 are arranged on the position that can detect the second tooth bar linkage part 11 zones;
Described classification district 44 is provided with the 4th stepper motor 12, the first turnover panel 16, baffle plate 15, spring 13 and the second turnover panel 14; Described the 4th stepper motor 12 is arranged on the housing side, described the first turnover panel 16 is arranged on the 4th stepper motor 12, the 4th stepper motor 12 and the first turnover panel 16 are arranged on the outlet below of detection zone 33, the 4th stepper motor 12 drives the first turnover panel 16 and does and turn clockwise or be rotated counterclockwise, the axis of described turnover panel 14 is fixed on the housing, turnover panel 14 can be around middle shaft rotation, described two baffle plates 15 are fixed on housing bottom, the district of will classifying 44 is divided into Three regions, first baffle plate 15 is arranged on the 4th stepper motor 12 belows, second baffle plate 15 is arranged on the axis below of turnover panel 14, one end of described spring 13 is fixed on turnover panel 14 near a side of the first turnover panel 16, the other end of spring 13 is fixed on second baffle plate 15 by horizontal version 18, and the length of spring 13 guarantees that turnover panel 14 has a down dip away from a side direction of the first turnover panel 16;
Described control zone 22 is provided with MCU microcontroller 2, and this controller is controlled all sensors and stepper motor; Each sensor is connected to the input of MCU microcontroller 2 by housing, and each stepper motor is connected to the output of MCU microcontroller 2 by housing.
By specific embodiment operation principle of the present invention is described, as shown in Figure 1, the entrance 16 of empty bottle being put into a kind of empty bottle automatic sorting device provided by the invention enters inlet region 11, empty bottle drops on conveyer belt 4, the first photoelectric sensor 1 detects the empty bottle that drops, and sends high level to MCU microcontroller 2;
If when the first photoelectric sensor 1 is high level, the second photoelectric sensor 5 also is high level, and then the first stepper motor 3 does not rotate, and drops at first gate place more than an empty bottle preventing;
The second photoelectric sensor 5 detects empty bottle, set high level, and the 3rd photoelectric sensor 8 does not detect empty bottle, i.e. the second tooth bar linkage part 11(second gate) when locating not have empty bottle, 2 pairs of the second stepper motors 6 of MCU microcontroller send control instruction, and the second stepper motor 6 is rotated, and pull open the first gate by rack-driving, empty bottle is from the space landing of below detection zone 33V font, and falls within second gate place.And the second stepper motor 6 control first gates are closed rapidly after opening fully, drop continuously to prevent empty bottle to be sorted;
At this moment, 9 pairs of Hall elements drop to empty bottles in the detection zone 33 to carry out metallicity and detects, if empty bottle be metal then sensor set high level, otherwise be low level, signal is sent to MCU microcontroller 2; And the second photoelectric sensor 8 sets high level when detecting empty bottle, MCU microcontroller 2 controls this moment the 3rd stepper motor 10, band carry-over bar 11 is opened the second gate, and after opening fully autoshutdown;
Empty bottle drops to classification district 44 from the second gate, if metal bottle then Hall element 9 set high level, MCU microcontroller 2 controls the 4th stepper motor 12 rotates counterclockwise, empty bottle slips in the left field; If nonmetal bottle then Hall element 9 set low level, MCU microcontroller 2 controls the 4th stepper motor 12 clockwise rotates, empty bottle drops on turnover panel 14; If empty bottle is vial, then general its body is heavier than plastic bottle, by gravity factor Compress Spring 13, turnover panel 14 is rotated counterclockwise, and makes the vial landing in zone line; If empty bottle is plastic bottle, then its shortage in weight is so that bullet, 13 compressions, and then turnover panel 14 keeps original states to be tilted to the right making plastic bottle slip into right side area;
So far, metal bottle, vial, plastic bottle is fallen into zones of different by automatic classification.
The logical relation of each sensor and each stepper motor is as follows:
Adopt the control of three level, establish: each stepper motor transfers 1 clockwise to, transfers counterclockwise-1 to, and motionless is 0:
(1)
The first photoelectric sensor 1 | The second photoelectric sensor 5 | The first stepper motor 3 |
0 | 0 | 0 |
0 | 1 | 0 |
1 | 0 | 1 |
1 | 1 | 0 |
(2)
The second photoelectric sensor 5 | The 3rd photoelectric sensor 8 | The second stepper motor 6 |
0 | 0 | 0 |
0 | 1 | 0 |
1 | 0 | -1 |
1 | 1 | 0 |
(3)
The 3rd photoelectric sensor 8 | The |
0 | 0 |
1 | 1 |
(4)
Hall element 9 | The |
0 | 1 |
1 | -1 |
Can control the characteristics of the anglec of rotation controls the second stepper motor 6 and the 3rd stepper motor 10 according to stepper motor, make its anglec of rotation be with the carry-over bar transverse movement to be enough to open each gate, and to record its rotational angle be W, in the process that then machine moves afterwards, the second stepper motor 6 and the 3rd stepper motor 10 counter-rotate immediately W and get back to original position when turning to the W angle, to guarantee that empty bottle can not drop continuously.
Because existence is more of poor quality between common empty vial and the empty plastic bottle, so spring 13 selection principles are: (momentum that herein empty bottle is fallen is taken into account) spring is indeformable when being added on spring with empty plastic bottle equal mass object; Camber of spring compression (ignoring turnover panel 14 gravity own) when being added on spring with empty vial equal mass object.
The surveyed area 33 of first and second road gatehouse adopts V-shape to design to prevent that bottle whereabouts momentum from making too greatly system unstable.
When bottle has bottle cap and is crown cap, may cause to be mistaken for metal, thus must be as far as possible little the measurement category of Hall element 9, and it must be installed in the seat that can measure the body centre.
Although content of the present invention has been done detailed introduction by above preferred embodiment, will be appreciated that above-mentioned description should not be considered to limitation of the present invention.After those skilled in the art have read foregoing, for multiple modification of the present invention with to substitute all will be apparent.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (7)
1. an empty bottle automatic sorting device is characterized in that, is divided into inlet region (11), control zone (22), detection zone (33) and classification district (44) in the shell area of this device;
Described inlet region (11) is provided with entrance (16), the first photoelectric sensor (1), the first stepper motor (3), roller (17), conveyer belt (4), the second sensor (5), the second stepper motor (6) and the first tooth bar linkage part (7); The first stepper motor (3) is arranged on the housing side, this first stepper motor (3) and roller (17) interlock, conveyer belt (4) is arranged on the roller (17), the second stepper motor (6) is arranged on the framework of inlet region (11), this second stepper motor (6) drives the first tooth bar linkage part (7), the first photoelectric sensor (1) is arranged on the position that can detect conveyer belt (4) zone, and the second sensor (5) is arranged on the position that can detect the first tooth bar linkage part (7) zone;
Described detection zone (33) is provided with the second photoelectric sensor (8), Hall element (9), the 3rd stepper motor (10) and the second tooth bar linkage part (11); Described the 3rd stepper motor (10) is arranged on the framework of detection zone (33), the 3rd stepper motor (10) drives the second tooth bar linkage part (11), and described the second photoelectric sensor (8) and Hall element (9) are arranged on the position that can detect the second tooth bar linkage part (11) zone;
Described classification district (44) is provided with the 4th stepper motor (12), the first turnover panel (16), baffle plate (15), spring (13) and the second turnover panel (14); Described the 4th stepper motor (12) is arranged on the housing side, described the first turnover panel (16) is arranged on the 4th stepper motor (12), the 4th stepper motor (12) and the first turnover panel (16) are arranged on the outlet below of detection zone (33), the 4th stepper motor (12) drives the first turnover panel (16) and does and turn clockwise or be rotated counterclockwise, the axis of described turnover panel (14) is fixed on the housing, turnover panel (14) can be around middle shaft rotation, described two baffle plates (15) are fixed on housing bottom, the district (44) of will classifying is divided into Three regions, first baffle plate (15) is arranged on the 4th stepper motor (12) below, second baffle plate (15) is arranged on the axis below of turnover panel (14), one end of described spring (13) is fixed on turnover panel (14) near a side of the first turnover panel (16), and the other end of spring (13) is fixed on second baffle plate (15) by horizontal version (18);
Described control zone (22) is provided with MCU microcontroller (2), and this controller is controlled all sensors and stepper motor; Each sensor is connected to the input of MCU microcontroller (2) by housing, and each stepper motor is connected to the output of MCU microcontroller (2) by housing.
2. empty bottle automatic sorting device as claimed in claim 1 is characterized in that, the length of described spring (13) guarantees that turnover panel (14) has a down dip away from a side direction of the first turnover panel (16).
3. empty bottle automatic sorting device as claimed in claim 2 is characterized in that, the selection principle of described spring (13) is: when being added on spring with empty plastic bottle equal mass object, the momentum that empty bottle falls is taken into account, spring is indeformable; When being added on spring with empty vial equal mass object, ignore the gravity of turnover panel (14) own, the camber of spring compression.
4. empty bottle automatic sorting device as claimed in claim 1 is characterized in that, the logical relation of each sensor and each stepper motor is as follows:
Adopt the control of three level, establish: each stepper motor transfers 1 clockwise to, transfers counterclockwise-1 to, and motionless is 0:
(1)
(2)
(3)
(4)
。
5. empty bottle automatic sorting device as claimed in claim 4, it is characterized in that, the second stepper motor (6) turn to be enough to open the angle W of the first tooth bar linkage part (7) after, counter-rotate immediately angle W and get back to original position, make the first tooth bar linkage part (7) closure, the 3rd stepper motor (10) turn to be enough to open the angle W of the second tooth bar linkage part (11) after, counter-rotate immediately angle W and get back to original position, make the second tooth bar linkage part (11) closure, to guarantee that empty bottle can not drop continuously.
6. empty bottle automatic sorting device as claimed in claim 1 is characterized in that, described detection zone (33) adopts the V-shape design.
7. empty bottle automatic sorting device as claimed in claim 1 is characterized in that, described Hall element (9) is installed in and can measures the middle seat of body.
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CN2013100155366A CN103008253A (en) | 2013-01-16 | 2013-01-16 | Device for automatically sorting empty bottles |
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CN2013100155366A CN103008253A (en) | 2013-01-16 | 2013-01-16 | Device for automatically sorting empty bottles |
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CN105239085A (en) * | 2015-11-25 | 2016-01-13 | 陕西昕宇表面工程有限公司 | Automatic separating collection device for two kinds of liquid |
CN105354920A (en) * | 2015-12-03 | 2016-02-24 | 杭州步展科技有限公司 | Intelligent drink bottle recycling machine |
CN105354919A (en) * | 2015-12-03 | 2016-02-24 | 杭州步展科技有限公司 | Intelligent second-hand book recovering machine |
CN105857992A (en) * | 2016-05-20 | 2016-08-17 | 浙江大学 | Intelligent bottle classified recycling machine |
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CN105857992A (en) * | 2016-05-20 | 2016-08-17 | 浙江大学 | Intelligent bottle classified recycling machine |
CN105857992B (en) * | 2016-05-20 | 2017-10-31 | 浙江大学 | A kind of Intelligent bottle class classification recycling machine |
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KR20230164557A (en) * | 2022-05-25 | 2023-12-04 | 주식회사 서르 | Apparatus, method and program for automatically sorting recyclables |
KR102670165B1 (en) * | 2022-05-25 | 2024-05-29 | 주식회사 서르 | Apparatus, method and program for automatically sorting recyclables |
CN118080376A (en) * | 2024-03-22 | 2024-05-28 | 双峰格雷斯海姆医药玻璃(丹阳)有限公司 | Glass bottle sorting device |
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Application publication date: 20130403 |