CN103004360A - Stubble removing and remained film recovering machine - Google Patents
Stubble removing and remained film recovering machine Download PDFInfo
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- CN103004360A CN103004360A CN2012105608086A CN201210560808A CN103004360A CN 103004360 A CN103004360 A CN 103004360A CN 2012105608086 A CN2012105608086 A CN 2012105608086A CN 201210560808 A CN201210560808 A CN 201210560808A CN 103004360 A CN103004360 A CN 103004360A
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- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 210000000038 chest Anatomy 0.000 claims 2
- 239000012528 membrane Substances 0.000 claims 1
- 238000011084 recovery Methods 0.000 abstract description 17
- 239000002689 soil Substances 0.000 description 9
- 239000002985 plastic film Substances 0.000 description 5
- 229920006255 plastic film Polymers 0.000 description 5
- 238000004064 recycling Methods 0.000 description 5
- 240000008042 Zea mays Species 0.000 description 4
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 4
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 4
- 235000005822 corn Nutrition 0.000 description 4
- 238000012271 agricultural production Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003306 harvesting Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000007596 consolidation process Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002362 mulch Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 238000009331 sowing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明涉及农业机械领域,特别涉及一种适宜根茬较大的作物的除茬残膜回收机。一种除茬残膜回收机,包括机架(9),所述机架(9)上安装有牵引架(1)和传动系统(2),其特征在于:在机架(9)的后部布置有残膜根茬箱(10);一组圆盘耙(16)固定在机架(9)的前端下部;根茬刮板(15)介于该组圆盘耙(16)之间,位于该组圆盘耙(16)的后上方;所述根茬刮板(15)后方下侧对应安装有输送带(7),该输送带(7)通过多级传动延伸至机架(9)的后部、对应于残膜根茬箱(10)的后半箱;所述机架(9)的中部下方安装有边膜铲(14);偏心调节轴滚筒(11)安装在所述机架(9)上,该偏心调节轴滚筒(11)的后部上方对应布置有脱膜板(8),该脱膜板(8)的后部对应于残膜根茬箱(10)的前半箱。
The invention relates to the field of agricultural machinery, in particular to a stubble removal and residual film recovery machine suitable for crops with relatively large stubbles. A stubble removal and residual film recovery machine, comprising a frame (9), on which a traction frame (1) and a transmission system (2) are installed, it is characterized in that: behind the frame (9) A residual film stubble box (10) is arranged on the top; a set of disc harrows (16) is fixed on the lower front end of the frame (9); the stubble scraper (15) is interposed between the set of disc harrows (16) , located at the rear upper part of the group of disc harrows (16); the lower side behind the stubble scraper (15) is correspondingly equipped with a conveyor belt (7), and the conveyor belt (7) extends to the frame ( 9), the rear part corresponding to the residual film stubble box (10); the edge film shovel (14) is installed under the middle part of the frame (9); the eccentric adjustment shaft cylinder (11) is installed on the On the above-mentioned frame (9), a stripping plate (8) is arranged correspondingly above the rear portion of the eccentric adjustment shaft cylinder (11), and the rear portion of the stripping plate (8) corresponds to the residual film stubble box (10) the first half of the box.
Description
技术领域technical field
本发明涉及农业机械领域,特别涉及一种适宜根茬较大的作物的除茬残膜回收机。The invention relates to the field of agricultural machinery, in particular to a stubble removal and residual film recovery machine suitable for crops with relatively large stubbles.
背景技术Background technique
目前,全国玉米种植面积3,500万公顷,其中,新疆种植面积达700万亩左右。近年来,地膜覆盖栽培技术推广应用到玉米的栽培上,以解决冷寒、旱地的增产问题,从而开始了大面积推广应用。采用地膜覆盖种植技术后,由于有效积温增加,生育期相对延长,可以广泛采用中晚熟品种,使品质和产量大幅度提高。同时,使各种作物的适作区向北推移、扩大,从而能更有效地利用国土资源。地膜覆盖所产生的保墒效果,促使作物根系深扎,因而也是一项抗旱措施,这对于有效利用水资源,发展我国旱地农业有着重要战略意义。At present, the national corn planting area is 35 million hectares, of which the planting area in Xinjiang is about 7 million mu. In recent years, plastic film mulching cultivation technology has been popularized and applied to the cultivation of corn to solve the problem of increasing production in cold and dry land, thus starting a large-scale promotion and application. After the film mulching planting technology is adopted, due to the increase of effective accumulated temperature, the growth period is relatively prolonged, and the middle and late maturing varieties can be widely used, so that the quality and yield can be greatly improved. At the same time, the suitable growing areas of various crops are shifted and expanded to the north, so that the land resources can be used more effectively. The moisture conservation effect produced by plastic film mulching promotes deep rooting of crops, so it is also a drought-resistant measure, which has important strategic significance for the effective use of water resources and the development of dryland agriculture in my country.
地膜覆盖种植技术虽是提高作物产量的有效途径,但若不能将遗留在田间的残膜及时回收,长此下去,不仅会引起环境污染,对农业生产本身也必将构成严重危害。残膜回收问题是影响农业生产持续发展的重要因素之一,这一点已被越来越多的人所认识。目前我国政府及一些农业生产部门已开始投入人力、物力和财力来着手解决残膜回收问题。但从总体来看,由于我国地膜覆盖种植面积广、铺膜年限长,而残膜回收处理又不及时,致使农村废残膜数量急剧增加,不少地方出现了“白色污染”。Although plastic film mulching planting technology is an effective way to increase crop yield, if the residual film left in the field cannot be recycled in time, it will not only cause environmental pollution, but also cause serious harm to agricultural production itself. Residual film recycling is one of the important factors affecting the sustainable development of agricultural production, which has been recognized by more and more people. At present, the Chinese government and some agricultural production departments have begun to invest manpower, material and financial resources to solve the problem of residual film recycling. But generally speaking, due to the large planting area covered by plastic film in my country, the long life of film laying, and the untimely recycling and treatment of residual film, the number of waste and residual film in rural areas has increased sharply, and "white pollution" has appeared in many places.
已有东北农业大学研制的MS-2型玉米苗期收膜机,原理为松土铲将垄两侧的压膜土疏松,两个卷膜轮沿垄向前沿地滚动,靠挑膜齿将地膜卷起,切膜刀将膜切开,靠卷膜轮的滚动将膜绕在两侧的卷膜轮上。但该机一方面使膜完全卷在卷膜筒上,卸膜时须用刀从中间将膜切断来卸下膜,卸膜比较繁琐、困难。另一方面收膜轮为没有驱动的随动轮,由于残膜的塑性伸长没有得到补偿而造成收膜不可靠。由内蒙古自治区农业机械化研究所研制的IMC-70型残膜捡拾起茬机,作业时,利用拖拉机行进,两把铲刀将埋在土壤内的残膜根茬一并铲起,经传动机构输送卸到分离筛内,残膜、根茬及土块在滚筛内旋转,在离心力作用下,土块被击碎通过筛网孔甩到地面。留在滚筛里的残膜、根茬被甩到集膜茬筐内,集满后,由人操作将膜茬卸放成堆。但是该机将残膜与玉米根茬缠结在一起,不能分开只有燃烧,残膜回收率低,另外两把铲刀将根茬及残膜都铲起,相当于将地表用筛子筛了一遍,功耗较大。There is an MS-2 film harvester for corn seedlings developed by Northeast Agricultural University. The principle is to loosen the film soil on both sides of the ridge with a loosening shovel. The film is rolled up, the film cutter cuts the film, and the film is wound on the film rolls on both sides by the rolling of the film roll wheel. However, on the one hand, this machine completely rolls the film on the film roll. When unloading the film, the film must be cut off from the middle with a knife to unload the film. Unloading the film is cumbersome and difficult. On the other hand, the film harvesting wheel is a follower wheel without driving, and the film harvesting is unreliable because the plastic elongation of the residual film is not compensated. The IMC-70 type residual film picking and stubble machine developed by the Agricultural Mechanization Research Institute of Inner Mongolia Autonomous Region uses a tractor to travel during operation, and two shovel knives scoop up the residual film root stubble buried in the soil and transport it through the transmission mechanism Unloaded into the separation sieve, the residual film, root stubble and soil clods rotate in the roller sieve, and under the action of centrifugal force, the soil clods are crushed and thrown to the ground through the screen holes. The residual film and root stubble left in the roller sieve are thrown into the film-collecting basket, and when it is full, the film stubble is unloaded into piles by human operation. However, the machine entangles the residual film and corn root stubble, which cannot be separated and can only be burned. The recovery rate of residual film is low. The other two shovels scoop up both the root stubble and residual film, which is equivalent to sieving the ground surface once. , the power consumption is larger.
发明内容Contents of the invention
本发明目的在于提供一种适用于作物根茬较大、回收后残膜与秸秆根茬分离较好、残膜回收率较高的除茬残膜回收机。The purpose of the present invention is to provide a stubble removal and residual film recovery machine suitable for large crop stubble, good separation of recovered residual film and straw root stubble, and high recovery rate of residual film.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种除茬残膜回收机,包括机架9,所述机架9上安装有牵引架1和传动系统2,其中:A stubble removal and residual film recovery machine, comprising a
在机架9的后部布置有残膜根茬箱10;The
一组圆盘耙16固定在机架9的前端下部;根茬刮板15介于该组圆盘耙16之间,位于该组圆盘耙16的后上方;A group of
所述根茬刮板15后方下侧对应安装有输送带7,该输送带7通过多级传动延伸至机架9的后部、对应于残膜根茬箱10的后半箱;The lower side behind the
所述机架9的中部下方安装有边膜铲14;The lower part of the middle part of the
偏心调节轴滚筒11安装在所述机架9上,该偏心调节轴滚筒11的后部上方对应布置有脱膜板8,该脱膜板8的后部对应于残膜根茬箱10的前半箱。The eccentric
所述根茬刮板15由传动系统2的动力输出轮反向驱动;所述输送带7的主动轮6由传动系统2的动力输出轮同向驱动。The
所述偏心调节轴滚筒11和脱膜板8由传动系统2的动力输出轮同向驱动。The eccentric
所述根茬刮板15含有3~6片刮板。Described
所述一组圆盘耙16含有两个相对于彼此倾斜安装的圆盘耙;所述圆盘耙的形状为整圆或带有缺口。The set of
所述除茬残膜回收机中包括多组圆盘耙16。The stubble removal and residual film recovery machine includes multiple groups of
所述输送带7上带有输送刮板5。The conveyor belt 7 is provided with a conveying scraper 5 .
所述残膜根茬箱10对应布置有驱动其翻转的油缸。The residual
本发明具有以下特点:The present invention has the following characteristics:
(1)本发明可以将大根茬作物根茬回收,从而解决农田中存在的大根茬对回收残膜的影响,并为来年的播种做好准备。(1) The present invention can recycle the stubbles of crops with large stubbles, so as to solve the impact of large stubbles in the farmland on the recovery of residual film, and prepare for sowing in the coming year.
(2)本发明可将残膜与根茬、秸秆等物料进行分离回收,有利于残膜的二次利用。(2) The present invention can separate and recycle residual film from stubble, straw and other materials, which is beneficial to the secondary utilization of residual film.
(3)本发明采用偏心调节轴滚筒这一结构收膜,此种结构可靠性高,运行稳定。(3) The present invention adopts the structure of eccentrically adjusted shaft roller for film collection, which has high reliability and stable operation.
(4)本发明中的边膜铲可将边膜的板结土铲松,并将边膜托起,有利于残膜的回收。(4) The edge film shovel in the present invention can loosen the hardened soil of the edge film and hold up the edge film, which is beneficial to the recovery of residual film.
附图说明Description of drawings
图1为本发明的除茬残膜回收机的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the stubble removal and residual film recovery machine of the present invention.
图2为本发明的除茬残膜回收机的除茬结构的前视图。【主要组件符号说明】Fig. 2 is a front view of the stubble removal structure of the stubble removal and residual film recovery machine of the present invention. [Description of main component symbols]
1牵引架1 traction frame
2传动系统2 transmission system
3行走油缸3 walking cylinders
4行走拐臂4 walking arm
5链条输送刮板5 chain conveyor scraper
6主动轮6 driving wheels
7输送带7 conveyor belt
8脱膜板8 release plate
9机架9 racks
10残膜根茬箱10 residual film stubble box
11偏心调节轴滚筒11 eccentric adjustment shaft roller
12挑膜齿12 pick film teeth
13行走轮13 walking wheels
14边膜铲14 edge film shovel
15根茬刮板15 stubble scrapers
16圆盘耙16 disc harrow
17起茬梁17 stubble beam
18固结器18 Consolidator
19立杆19 Pole
20从动轮20 driven wheel
21下纵梁21 lower stringer
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
如图1所示,为本发明的除茬残膜回收机的整体结构示意图。在本说明书的叙述中,以除茬残膜回收机工作时的前进方向为前方。As shown in Figure 1, it is a schematic diagram of the overall structure of the stubble removal and residual film recycling machine of the present invention. In the narration of this manual, the forward direction when the stubble removal and residual film recovery machine is working is taken as the front.
本发明的除茬残膜回收机包括机架9,机架9带有下纵梁21,下纵梁21的前端固定有起茬梁17,优选地,所述起茬梁17在水平面上与下纵梁21垂直。在所述机架9的前端安装有牵引架1,机架9上布置有传动系统2,用于输出各级传动。在机架9的中间位置安装有行走拐臂4,行走拐臂4上端与行走油缸3连接,并且行走油缸3驱动行走拐臂4。行走拐臂4下端连接行走轮13。在机架9的后部对应布置有残膜根茬箱10,用于收集残膜和根茬。Stubble removal and residual film recovery machine of the present invention comprises
如图2所示,为本发明的除茬残膜回收机的除茬结构的前视图。其中,一组圆盘耙16通过立杆19由固结器18固定在机架9的起茬梁17上,所述圆盘耙16用于切割地膜并且入土将根茬铲托起。根茬刮板15通过链轮安装在机架9的下纵梁21上,根茬刮板15可以随着该链轮由传动系统2的动力输出轮驱动旋转。所述根茬刮板15介于该组圆盘耙16之间,位于该组圆盘耙16的后上端,该根茬刮板15含有3~6片刮板。所述根茬刮板15由传动系统2的动力输出轮反向驱动旋转。As shown in Figure 2, it is a front view of the stubble removal structure of the stubble removal and residual film recovery machine of the present invention. Wherein, a group of
所述一组圆盘耙16包括两个相对于彼此倾斜安装的圆盘耙。所述圆盘耙的形状为整圆或带有缺口。在一个除茬残膜回收机中可安装多组圆盘耙16。The set of
所述根茬刮板15的后侧下方、在机架9上对应安装有输送带7的从动轮20,该输送带7的主动轮6安装在机架9的中部上方,从而该输送带7通过链条传动斜向上方延伸至机架9的中部上方,再通过一个链条传动水平延伸至机架9后部、对应于残膜根茬箱10的后半箱。这样,由根茬刮板15将圆盘耙16铲托起的根茬拨入输送带7,再由输送带7将根茬送入残膜根茬箱10中的后半箱。所述输送带7的主动轮6由传动系统2的动力输出轮同向驱动旋转。Below the rear side of the
所述输送带7上还可带有输送刮板5,防止输送过程中根茬打滑。Also can have conveying scraper 5 on described conveyer belt 7, prevent stubble from slipping in conveying process.
所述机架9的下纵梁21的中部安装有边膜铲14,位于偏心调节轴滚筒11的前端,该偏心调节轴滚筒11通过一个伸出的固定杆安装在所述机架9的下纵梁21的中后部,位于行走拐臂4的内侧,所述偏心调节轴滚筒11上布置有用于挑起残膜的挑膜齿12。所述偏心调节轴滚筒11的后上端对应布置有脱膜板8,该脱膜板8通过链轮安装在机架9的下纵梁21上,并且可以随着该链轮被驱动旋转。脱膜板8的后部对应于残膜根茬箱10的前半箱。所述偏心调节轴滚筒11和脱膜板8通过多级传动由传动系统2的动力输出轮同向驱动。The middle part of the lower
边膜铲14入土将边膜铲起,偏心调节轴滚筒11将残膜挑起,当残膜转到滚筒上方时,由脱膜板8将残膜脱下,随脱膜板8的转动,将残膜送入残膜根茬箱10中的前半箱。The
所述残膜根茬箱10还可对应于一个油缸,该油缸可驱动该残膜根茬箱10翻转,以将收集的根茬和残膜倾倒出去。The residual
在本发明中提到的传动形式,不仅限于链条传动。The transmission form mentioned in the present invention is not limited to chain transmission.
本发明的工作过程如下:拖拉机通过牵引架1与本发明的除茬残膜回收机相联,拖拉机的动力输出轴通过传动轴与本发明的传动系统2相联,带动除茬残膜回收机工作,组成作业机组。The working process of the present invention is as follows: the tractor is connected with the stubble removal and residual film recovery machine of the present invention through the traction frame 1, and the power output shaft of the tractor is connected with the transmission system 2 of the present invention through the transmission shaft, driving the stubble removal and residual film recovery machine Work and form a working group.
作业时,机组在地面行进,行走油缸3回缩,整个机架9下降,圆盘耙16将地膜切割并且入土将根茬铲托起;所述根茬刮板15由传动系统2的动力输出轮反向驱动,输送带7的主动轮6由传动系统2的动力输出轮同向驱动,如图中箭头所示,该根茬刮板15由传动系统2驱动从而逆时针旋转,与输送带7的旋转方向相反。由根茬刮板15将根茬拨入输送带7,由输送带7将根茬送入残膜根茬箱10中存放根茬的后半箱。偏心调节轴滚筒11和脱膜板8通过多级传动由传动系统2的动力输出轮同向驱动,如图中箭头所示,挑膜齿12和脱膜板8顺时针旋转。边膜铲14入土铲起边膜,由偏心调节轴滚筒11上的挑膜齿12将残膜挑起,当携带有残膜的挑膜齿12旋转到上方时,脱膜板8将残膜脱下,脱膜板8通过旋转将残膜送入残膜根茬箱10中存放残膜的前半箱。During operation, the unit moves on the ground, the traveling cylinder 3 retracts, the
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| CN109328625A (en) * | 2018-11-30 | 2019-02-15 | 甘肃顺道生态农业开发有限责任公司 | A kind of machine for recycling mulch film |
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| CN110896691A (en) * | 2019-11-26 | 2020-03-24 | 吉林牧神机械有限责任公司 | Traction type residual film recovery device |
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