CN102896695A - Process for manufacturing preformed color-stone concrete composite veneers - Google Patents
Process for manufacturing preformed color-stone concrete composite veneers Download PDFInfo
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- CN102896695A CN102896695A CN2011102094387A CN201110209438A CN102896695A CN 102896695 A CN102896695 A CN 102896695A CN 2011102094387 A CN2011102094387 A CN 2011102094387A CN 201110209438 A CN201110209438 A CN 201110209438A CN 102896695 A CN102896695 A CN 102896695A
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- stone concrete
- colored stone
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- 239000004575 stone Substances 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000002131 composite material Substances 0.000 title abstract 2
- 238000004381 surface treatment Methods 0.000 claims abstract 3
- 238000005498 polishing Methods 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000012423 maintenance Methods 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 7
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 4
- 230000000215 hyperchromic effect Effects 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 4
- 230000001680 brushing effect Effects 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000012467 final product Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 239000000047 product Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 239000011435 rock Substances 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 235000013312 flour Nutrition 0.000 claims description 2
- 238000003475 lamination Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 238000003801 milling Methods 0.000 claims description 2
- 235000006408 oxalic acid Nutrition 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 230000006866 deterioration Effects 0.000 abstract 1
- 238000000059 patterning Methods 0.000 abstract 1
- 230000002787 reinforcement Effects 0.000 abstract 1
- 230000007306 turnover Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The invention relates to a process for manufacturing preformed color-stone concrete composite veneers, and belongs to the field of production process. The process includes laying a color-stone concrete layer (9), reinforcement meshes (10) and common fine aggregate concrete (11) to complete steps of manufacturing of blanks, patterning of decorative plates, manufacturing of hollow-out patterned plates, finished surface treatment and the like. The process has he advantages of low production cost, and products of the process have the advantages of no pollution or deterioration, capability of being recovered, high controllability in production scale, moderate price and the like.
Description
Technical field
The present invention relates to make the synthetic prefabricated facing spare technique of colored stone concrete, belong to the production and processing field.
Background technology
The synthetic panel of colored stone concrete generally is applicable to Cultural Square, landscape gardens, physical culture, lies fallow, recuperates, residential quarter street, home decoration, roof garden, villa exterior wall, the places such as culture background wall, bathroom, kitchen.Present existing colored stone concrete facing spare has following shortcoming: production process is complicated, to environment certain pollution is arranged, production scale is wayward, cost is high, piece is little, volume is thick, stone is loosening easily comes off, toughness is poor etc.Patent of the present invention has solved prior art and has had existing problem.
Summary of the invention
For the defects that existing technology exists, the present invention aims to provide a kind of efficient, synthetic prefabricated facing spare technique of low, the free of contamination colored stone concrete of cost.
To achieve these goals, the present invention is by the following technical solutions:
Used tool of the present invention comprises:
1, totally-enclosed mould---formed by closed die base plate (1), closed die cover panel (2), mould frame (3), angle bar (4), clamping screw (5), jag (6).
2, shake table---formed by shake table support (13), centrifugal horizontal bobbing machine (14), spring (15), the card that links closely (16).
3, handcart---formed by carriage (17), vehicle body and wheel.
4, upset shelf---formed by handle (18), rollover stand (19), rotating shaft (20).
1., blank flat makes making step of the present invention is:---closed die base plate (1) and mould frame (3) are fixed on the shake table panel (8), and on mould the brushing releasing agent; Color pebble mixing with cement and choosing make adds an amount of pigment and clear water, after stirring in the input mixer, in the mixture input card mould well that stirs; Capacity is as the criterion with 2/3 of mould frame (3) height, makes color pebble be close to closed die base plate (1) by vibrations, and all stone surfaces are maintained at the same horizontal plane, thereby forms colored stone concrete layer (9); Reinforced mesh (10) is tiled on the colored stone concrete layer (9) again, drops into common pea gravel concreten (11) again, make this two-layer concrete form layer-by-layer state, ordinary concrete exceeds 3 millimeters than mould frame (3); Again shake to pulp, make between the lamination concrete and mutually merge, then use bricklayer’s's plasterer's trowel floating;
2., closed die cover panel (2) is placed on the mould frame (3) that fixes, twine along the tingle A on closed die base plate (1), the closed die cover panel (2) is upper with jag (6), locking, make whole totally-enclosed mould (7) form fastening full closeding state, make blank flat;
1. and 2. 3., will gained concrete blank flat and totally-enclosed mould (7) move on carriage (17) and the handcart by step, be transported to curing field, move to again on the rollover stand (19), turn over turnback and it is turned over to be buckled in treat maintenance, polishing, polishing, cutting whole into sections, side cut note diaphragm on the smooth place;
4. make the synthetic prefabricated coloured picture facing spare of colored stone concrete of different pattern and specification by decorative panel flower process processed.
Beneficial effect of the present invention:
It is novel, beautiful brilliant that the present invention produces the synthetic prefabricated facing spare color of gained colored stone concrete, sight is strong, its raw material are natural colorful cobblestone and colored rock ballast (the available grog that becomes after comprising the waste of stone handicraft article, Decorative Building Stone and being processed into rubble), because these distribution of material extensively easily gather, so cost of the present invention is very low; Production and processing is pollution-free, and without putrefaction is rotten, the remaining equal recoverable of waste material in the production process; The investment of production scale is controlled, and (the little instant effect of single line investment of production is fit to this home buyer of petty bourgeoisie and invests and manages, and large-scale production need only increase the production multiple line, increases yield.), the factory site is without specific (special) requirements, have water to have electricity to get final product, equipment is simple and easy to maintenance, and is easy and simple to handle, product can design by user's request, moderate cost, and its volume is slim, weight per square meter light (the thin plate thickness can be controlled in 10 millimeters), has stronger intensity and toughness, be convenient to transportation, pile.
Description of drawings
Fig. 1 is totally-enclosed mould assembly drawing;
Fig. 2 is that platform-type vibration and totally-enclosed mold work concern plane;
Fig. 3 is totally-enclosed mould and shake table work relationship figure;
Fig. 4 is totally-enclosed mould and handcart work relationship side view;
Fig. 5 is totally-enclosed mould and upset shelf work relationship side view.
The specific embodiment
1, the making of the synthetic prefabricated facing spare of colored stone concrete:
1., blank flat makes---closed die base plate (1) and mould frame (3) are fixed on the shake table panel (8) by mobile chute (12) and the card that links closely (16), and on mould the brushing releasing agent; Be 1: 2 to 1: 2.5 proportioning by weight with cement and cobblestone or the colored rubble (the colored waste that comprises stone handicraft article, Decorative Building Stone is processed into rubble) chosen, add an amount of pigment and clear water, drop into and stir in the mixer after 3-5 minute, the mixture that stirs is dropped in the good mould of card; Capacity is as the criterion with 2/3 of mould frame (3) height, makes the color pebble surface be close to closed die base plate (1) by vibrations, and all stone surfaces are maintained at the same horizontal plane, thereby forms colored stone concrete layer (9); Reinforced mesh (10) is tiled on the colored stone concrete layer (9) again, drops into the mixed earth (11) of common microlith again, form layer-by-layer state, ordinary concrete exceeds 3 millimeters than mould frame (3); Again shake to pulp, make between the two-layer concrete and mutually merge, then use bricklayer’s's plasterer's trowel floating;
2., closed die cover panel (2) is placed on the mould frame (3) that fixes, twine along the tingle A on closed die base plate (1), the closed die cover panel (2) with jag (6), make whole totally-enclosed mould (7) form fastening full closeding state, make blank flat;
1. and 2. 3., will gained concrete blank flat and totally-enclosed mould (7) move in carriage (17) and the water go-cart by step; be transported to curing field; move to again on the rollover stand (19), turn over turnback and turn over to be buckled in and treat maintenance, polishing, polishing, cutting whole into sections, side cut, pasting protective film on the smooth place.
2,1. decorative panel color separation parquets---with required layout with metal, plastics, thin brake forming, make some lattices and be fixed on the closed die base plate (1), the colored stone concrete of corresponding color separation is dropped into after vibration, lay reinforced mesh (10) in each lattice and add ordinary concrete and make blank flat through vibration again; 2. bury sheet and put flower---the colored stone sheet that cuts is temporarily fixed on the closed die base plate (1) by layout, be used further to the corresponding color concrete of background colour pattern and fill its gap, through vibration, add reinforced mesh, lay ordinary concrete and make blank flat through vibrations again.
3, hollow out coloured picture plate is made---make first the single body of the corresponding physical dimension mould of hollow out hole gap, be temporarily fixed on the closed die base plate (1), drop into colored stone concrete, after adding headline net sheet and again vibrate after the vibration, drop into common fine-stone concrete, blank flat is made in vibration again again;
4, finished surface is processed---and a, blank flat were made after one week of maintenance, can carry out flour milling, polishing, the cobble colored steel grinds off thickness and is as the criterion with 1/3 of color cobble diameter, and color breaker plates grinds off thickness and appears fully with colored stone and get final product, after polishing, cutting whole into sections, cut edge production board; B, after making, (placed summer 6 hours particle rased panel surface treatment---blank flat, placed winter 12 hours) with motor wire brush the color water mud at color cobble interval is brushed, pick to the cobble sphere, 1/3 of cobble diameter is advisable, the cobble particle was fully appeared after 24 hours, again clean the surface with water with motor wire brush, then be coated with oxalic acid and wash the surface, clean with the clear water rinsing after 15 minutes to 30 minutes, one week of maintenance, can carry out the attached hyperchromic film in surface after to be dried and process, then carry out cutting whole into sections, cut edge, stick diaphragm production board; C, hollow out coloured picture plate need to reject burr to the hollow out edge of hollow out blank flat with electric hand tool, the polishing edge enclose stick again behind the hyperchromic film diaphragm finished product.
The according to the above description announcement of book and description, those skilled in the art in the invention can also change and revise above-mentioned embodiment.Therefore, the specific embodiment that discloses and describe above the present invention is not limited to also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.In addition, although used some specific terms in this specification, these terms do not consist of any restriction to the present invention just for convenience of description.
Claims (10)
1. make the synthetic prefabricated facing spare technique of colored stone concrete, 1., blank flat makes it is characterized in that: the making step of the synthetic prefabricated facing spare of colored stone concrete is:---closed die base plate (1) and mould frame (3) are fixed on the shake table panel (8), and on mould the brushing releasing agent; The color pebble that cement and choosing are made is mixing in 1: 2 to 1: 2.5 by weight, adds an amount of pigment and clear water, drops into and stirs in the mixer after 3-5 minute, in the mixture input card mould well that stirs; Capacity is as the criterion with 2/3 of mould frame (3) height, makes color pebble be close to closed die base plate (1) by vibrations, and all stone surfaces are maintained at the same horizontal plane, thereby forms colored stone concrete layer (9); Reinforced mesh (10) is tiled on the colored stone concrete layer (9) again, drops into common pea gravel concreten (11) again, make this two-layer concrete form layer-by-layer state, ordinary concrete exceeds 3 millimeters than mould frame (3); Again shake to pulp, make between the lamination concrete and mutually merge, then use bricklayer’s's plasterer's trowel floating;
2., closed die cover panel (2) is placed on the mould frame (3) that fixes, twine along the tingle A on closed die base plate (1), the closed die cover panel (2) is upper with jag (6), locking, make whole totally-enclosed mould (7) form fastening full closeding state, make blank flat;
1. and 2. 3., will gained concrete blank flat and totally-enclosed mould (7) move on carriage (17) and the handcart by step, be transported to curing field, move to again on the rollover stand (19), turning over turnback turns over it to be buckled in and treats maintenance, polishing, polishing, cutting whole into sections, side cut, pasting protective film on the smooth place;
4. make the synthetic prefabricated coloured picture facing spare of colored stone concrete of different pattern and specification by decorative panel flower process processed.
2. the synthetic prefabricated facing spare technique of described manufacturing colored stone concrete according to claim 1, it is characterized in that making the synthetic facing spare mould of colored stone concrete by closed die base plate (1), closed die cover panel (2), mould frame (3), angle bar (4), tightly lock bolt (5), jag (6) forms.
3. described manufacturing colored stone concrete synthesizes prefabricated facing spare technique according to claim 1, it is characterized in that shake table is comprised of shake table support (13), centrifugal horizontal bobbing machine (14), spring (15), the card that links closely (16).
4. described manufacturing colored stone concrete synthesizes prefabricated facing spare technique according to claim 1, and the shelf that it is characterized in that overturning is comprised of handle (18), rollover stand (19), rotating shaft (20).
5. described manufacturing colored stone concrete synthesizes prefabricated facing spare technique according to claim 1, it is characterized in that decorating coloured picture plate flower process process processed is: color separation picture mosaic technique---with required layout with metal, plastics, thin brake forming, make some lattices and be temporarily fixed at sealing and know the real situation on the plate (1), the colored stone concrete of corresponding color separation is dropped into after vibration, lay reinforced mesh (10) in each lattice and add ordinary concrete and make blank flat through vibration again; Bury sheet and put flower---the colored stone sheet that cuts is temporarily fixed on the closed die base plate (1) by layout, is used further to the corresponding color concrete of background colour pattern and fills its gap, through vibration, add reinforced mesh, lay ordinary concrete and make blank flat through vibrations again.
6. described manufacturing colored stone concrete synthesizes prefabricated facing spare technique according to claim 1, it is characterized in that hollow out coloured picture plate manufacture craft process is: make first the single body of the corresponding physical dimension mould of hollow out hole gap, be temporarily fixed on the closed die base plate (1), drop into colored stone concrete, after adding headline net sheet and again vibrate after the vibration, drop into common fine-stone concrete, blank flat is made in vibration again again.
7. described manufacturing colored stone concrete synthesizes prefabricated facing spare technique according to claim 1, it is characterized in that finished surface treatment process process is: a, polishing plate surface treatment---blank flat was made by one week of maintenance, can carry out flour milling, polishing, the cobble colored steel grinds off thickness and is as the criterion with 1/3 of color cobble diameter, and color breaker plates grinds off thickness and appears fully with colored stone and get final product, after polishing, cutting whole into sections is cut edge, stick diaphragm production board; B, particle rased panel surface treatment: after blank flat is made---placed summer 6 hours, placed winter 12 hours, in time with the color water mud brush of motor wire brush with color cobble interval, pick to the cobble sphere, 1/3 of cobble diameter is advisable, the cobble particle was fully appeared after 24 hours, again clean the surface with water with motor wire brush, then be coated with oxalic acid and wash the surface, clean with the clear water rinsing after 15 minutes to 30 minutes, one week of maintenance, can carry out the attached hyperchromic film in surface after to be dried and process, then carry out cutting whole into sections, cut edge, stick diaphragm production board; C, hollow out coloured picture plate need to reject burr to the hollow out edge of hollow out blank flat with electric hand tool, stick again behind the attached hyperchromic film in polishing edge diaphragm finished product.
8. described manufacturing colored stone concrete synthesizes prefabricated facing spare technique according to claim 1, it is characterized in that the colored stone concrete material is ordinary cement, path reinforcing bar, natural colorful cobblestone and colored rubble, comprises the waste of stone handicraft article, Decorative Building Stone.
9. the raw material of the synthetic prefabricated facing spare technique of described manufacturing colored stone concrete according to claim 8 is characterized in that the minimum orient diameter of cobblestone must cut into flag less than layout board thickness 2/3 greater than the particle of layout board thickness 2/3.
10. state according to claim 8 the raw material of making the synthetic prefabricated facing spare technique of colored stone concrete, it is characterized in that the minimum direction thickness of colored rock ballast must broken be machined to rubble less than layout board thickness 2/3 greater than 2/3 rock ballast piece of layout board thickness.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110209438.7A CN102896695B (en) | 2011-07-26 | 2011-07-26 | Manufacture colored stone concrete and synthesize prefabricated facing part technique |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110209438.7A CN102896695B (en) | 2011-07-26 | 2011-07-26 | Manufacture colored stone concrete and synthesize prefabricated facing part technique |
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| Publication Number | Publication Date |
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| CN102896695A true CN102896695A (en) | 2013-01-30 |
| CN102896695B CN102896695B (en) | 2015-11-25 |
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| CN201110209438.7A Expired - Fee Related CN102896695B (en) | 2011-07-26 | 2011-07-26 | Manufacture colored stone concrete and synthesize prefabricated facing part technique |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690825A (en) * | 2014-11-07 | 2015-06-10 | 上海欧墅节能科技股份有限公司 | Forming method of cement decorating plate with preset anchor bolt holes |
| CN104690826A (en) * | 2015-01-20 | 2015-06-10 | 上海欧墅节能科技股份有限公司 | Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration |
| CN110480825A (en) * | 2018-05-14 | 2019-11-22 | 杨嘉明 | The production method of cobblestone concrete bossage prefabricated board |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5853410A (en) * | 1981-09-24 | 1983-03-30 | 大阪セメント株式会社 | Manufacture of figured terrazzo board |
| CN1058167A (en) * | 1990-07-13 | 1992-01-29 | 林坤明 | The precast terrazzo brick of wounded in the battle line pattern |
| CN1082480A (en) * | 1992-08-05 | 1994-02-23 | 北京设科建筑事务所 | The manufacture craft of artificial decorative materials product |
| CN1090233A (en) * | 1993-01-21 | 1994-08-03 | 北京燕莎中心工程经理部 | The production technology of colour facing concrete board |
-
2011
- 2011-07-26 CN CN201110209438.7A patent/CN102896695B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5853410A (en) * | 1981-09-24 | 1983-03-30 | 大阪セメント株式会社 | Manufacture of figured terrazzo board |
| CN1058167A (en) * | 1990-07-13 | 1992-01-29 | 林坤明 | The precast terrazzo brick of wounded in the battle line pattern |
| CN1082480A (en) * | 1992-08-05 | 1994-02-23 | 北京设科建筑事务所 | The manufacture craft of artificial decorative materials product |
| CN1090233A (en) * | 1993-01-21 | 1994-08-03 | 北京燕莎中心工程经理部 | The production technology of colour facing concrete board |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690825A (en) * | 2014-11-07 | 2015-06-10 | 上海欧墅节能科技股份有限公司 | Forming method of cement decorating plate with preset anchor bolt holes |
| CN104690825B (en) * | 2014-11-07 | 2017-02-15 | 上海欧墅节能科技股份有限公司 | Forming method of cement decorating plate with preset anchor bolt holes |
| CN104690826A (en) * | 2015-01-20 | 2015-06-10 | 上海欧墅节能科技股份有限公司 | Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration |
| CN104690826B (en) * | 2015-01-20 | 2017-02-22 | 上海欧墅节能科技股份有限公司 | Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration |
| CN110480825A (en) * | 2018-05-14 | 2019-11-22 | 杨嘉明 | The production method of cobblestone concrete bossage prefabricated board |
| CN110480825B (en) * | 2018-05-14 | 2021-09-14 | 杨嘉明 | Manufacturing method of cobblestone concrete embossed decorative precast slab |
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| Publication number | Publication date |
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| CN102896695B (en) | 2015-11-25 |
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