CN104690826A - Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration - Google Patents
Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration Download PDFInfo
- Publication number
- CN104690826A CN104690826A CN201510027626.6A CN201510027626A CN104690826A CN 104690826 A CN104690826 A CN 104690826A CN 201510027626 A CN201510027626 A CN 201510027626A CN 104690826 A CN104690826 A CN 104690826A
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- CN
- China
- Prior art keywords
- box
- decorative plate
- moulding box
- forming machine
- plastics
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0032—Moulding tables or similar mainly horizontal moulding surfaces
Abstract
The invention belongs to a method for forming a cement decorative plate with deep concave and convex patterns by adopting mold box overlapping and vertical vibration. Forming mold boxes comprise a movable mold box and a forming machine mold box which are overlapped, the movable mold box comprises a mold frame and a plastic mold box loaded in the mold frame, and the plastic mold box comprises an outer hard plastic box and an inner elastic soft plastic box; a vibrator is arranged at the upper part of a press head of a forming machine, and a vibrating table at the lower part of the forming machine and the vibrator at the upper part of the press head are started simultaneously during vibrating. With the adoption of the method, the problem about demolding of the deep concave and convex decorative surface can be solved very well, and the problem about forming compaction when the inner elastic soft plastic box is used by a cement mixing material is solved.
Description
Technical field
The invention belongs to and a kind ofly adopt superimposed moulding box and the shaping method with the cement decorative plate of dark concavo-convex decorative pattern of up-down vibration.
Background technology
Application number is 201210443782.7, name is called the heat insucation prefabricated plate that the patent application document of " method making small-sized assembled heat insulation prefabricated board outer heat preservation system heat preservation decoration integrative " describes, its panel is a kind of cement decorative plate, steel wire is joined in this plate, lateral surface is prefabricated with 3 D stereo decorative pattern, adopts cladding mode and wall connecting.The producing shaped of this plate is a bit similar to concrete floor tile, it is all the moulding process adopting dry mix and vibration pressurization, but this plate structure is much more complicated than concrete floor tile, and steel wire lap joint is reserved on plate four limit, thus this plate producing shaped need adopt special moulding box, when the concavo-convex degree of depth of panel decorative pattern is larger, also need the moulding process adopting up-down vibration.
Summary of the invention
The object of the invention is to adopt the method for superimposed moulding box and up-down vibration to solve the producing shaped problem of the cement decorative plate of dark concavo-convex decorative pattern.
For achieving the above object, the present invention adopts following technical scheme:
A kind of cement decorative plate, inside join steel wire, lateral surface is prefabricated with the less dark concavo-convex decorative pattern of draw taper; The upper and lower end face of cement decorative plate arranges metal hanger (for installing the metal embedded part of connection) at a certain distance; Steel wire lap joint is reserved on cement decorative plate four limit.
Described cement decorative plate steel wire is sheared (available punch press shearing) and is separated into external net slice and interior mesh sheet, external net slice is arranged on cement decorative plate periphery, and the outer proper width (both steel wire lap joint was reserved on four limits) of cement decorative plate is stretched out on four limits, interior mesh sheet is arranged in the middle part of cement decorative plate.
The mould of described cement decorative plate is made up of moulding box and pressure head, and pressure head top arranges vibrator; Moulding box is by mobile moulding box and forming machine moulding box is superimposed forms; Mobile moulding box is made up of framed and the plastics diaphragm capsule loaded in the inner, framed " L " shape or "T"-shaped parting bead are set being positioned at Mold for Plastics box corner place, to separate and fixed plastics diaphragm capsule, and be external net slice location, the peripheral length and width size of plastics diaphragm capsule and external net slice length and width measure-alike, plastics diaphragm capsule is made up of the outer box of rigid plastics and elastomeric flexible plastics inner box, and elastomeric flexible plastics inner box embeds within the outer box of rigid plastics, the dark concavo-convex decorative pattern of plastics diaphragm capsule bottom surface shaping cement decorative plate lateral surface; Plastics diaphragm capsule upper edge is provided with the groove of fixing metal suspension member; The sponge rubber bar of suitable thickness is fixed in forming machine moulding box lower edge, time shaping, forming machine moulding box is superimposed on the plastics diaphragm capsule of mobile moulding box, the moulding box of the shaping cement decorative plate of common formation, the exsertion part of external net slice is clipped between the sponge rubber bar of forming machine moulding box and plastics diaphragm capsule upper edge, interior mesh sheet is placed on fabric, and metal hanger is temporarily fixed in the groove of plastics diaphragm capsule upper edge; Forming machine moulding box and pressure head drive the axis of guide along shaping machine frame to move up and down by hydraulic pressure; Mobile moulding box is transported to the positive bottom of forming machine moulding box by mechanical rotary input devices (as hydraulic feed device) before the forming, is transported to outside forming machine after shaping by mechanical output arrangement (as chain making machine); Cloth fabric and lay external net slice, interior mesh sheet and metal hanger work and all complete before the input of mobile moulding box in plastics diaphragm capsule; Cloth back of the body material, densification reality of shaking and the demoulding (slough forming machine moulding box and promote pressure head) work are completed by forming machine molding procedure, and during vibration, forming machine bottom shake table and pressure head top vibrator are opened simultaneously.
The present invention mainly contains following beneficial effect:
1. adopt mobile moulding box and the superimposed moulding box mode of forming machine moulding box when shaping, accurately can fix the position of steel wire external net slice, interior mesh sheet and metal hanger, and be convenient to the cloth of fabric and back of the body material, thus realize the shaping production of cement decorative plate.
2. steel wire is sheared and is separated into external net slice and interior mesh sheet, and can solve pressure head when shaking molded, steel wire sinks with cement mixing material, when the pressure head demoulding promotes, and the problem that the cement mixing material of densification reality of shaking bursts apart by steel wire resilience.
3. fix sponge rubber bar in forming machine moulding box lower edge, external net slice can be closed and because vibrating the gap formed between mobile moulding box and forming machine moulding box, avoid producing burr.
4. plastics diaphragm capsule adopts the mode of the outer box embedded elastomeric flexible plastics inner box of rigid plastics, can solve the release problems of dark concavo-convex decorative cover well.
5. adopting up-down vibration when shaking molded, the shaping closely knit problem of cement mixing material when using elastomeric flexible plastics inner box being solved well.
Accompanying drawing explanation
Fig. 1 is cement decorative plate schematic diagram;
Fig. 2 is the A-A profile of Fig. 1;
Fig. 3 is steel wire external net slice schematic diagram;
Fig. 4 is mesh sheet schematic diagram in steel wire;
Fig. 5 is forming machine moulding box and pressure head schematic diagram;
Fig. 6 is mobile moulding box schematic diagram;
Fig. 7 is plastics diaphragm capsule schematic diagram;
Fig. 8 is the outer box schematic diagram of rigid plastics;
Fig. 9 is elastomeric flexible plastics inner box schematic diagram.
In figure: the dark concavo-convex decorative pattern of 1-cement decorative plate lateral surface; 2-metal hanger; 3-steel wire external net slice; Mesh sheet in 4-steel wire; 5-pressure head; 6-moves moulding box; 7-forming machine moulding box; 8-is framed; 9-plastics diaphragm capsule; 10-" L " shape parting bead; The "T"-shaped parting bead of 11-; 12-plastics diaphragm capsule bottom surface; 13-plastics diaphragm capsule upper edge; The groove of 14-fixing metal suspension member; 15-sponge rubber bar; The outer box of 16-rigid plastics; 17-elastomeric flexible plastics inner box; 18-pressure head top vibrator.
Detailed description of the invention
Cement decorative plate as depicted in figs. 1 and 2, inside joins steel wire as shown in Figure 3 and Figure 4, and lateral surface is prefabricated with the less dark concavo-convex decorative pattern 1 of draw taper; The upper and lower end face of cement decorative plate arranges metal hanger 2 (for installing the metal embedded part of connection) at a certain distance; Steel wire lap joint is reserved on cement decorative plate four limit.
Described cement decorative plate steel wire is sheared (available punch press shearing) and is separated into external net slice 3 and interior mesh sheet 4, external net slice 3 is arranged on cement decorative plate periphery, and the outer proper width (both steel wire lap joint was reserved on four limits) of cement decorative plate is stretched out on four limits, interior mesh sheet 4 is arranged in the middle part of cement decorative plate.
As shown in Fig. 5-Fig. 9, the mould of cement decorative plate is made up of moulding box and pressure head 5, and wherein moulding box is by mobile moulding box 6 with forming machine moulding box 7 is superimposed forms, mobile moulding box 6 is made up of framed 8 and the plastics diaphragm capsule 9 loaded in the inner, framed 8 are being positioned at Mold for Plastics box 9 four jiaos of places' setting " L " shape parting beads 10 or "T"-shaped parting bead 11, to separate and fixed plastics diaphragm capsule 9, and locate for external net slice 3, plastics diaphragm capsule 9 peripheral length and width size and external net slice 3 length and width measure-alike, plastics diaphragm capsule 9 is made up of the outer box 16 of rigid plastics and elastomeric flexible plastics inner box 17, elastomeric flexible plastics inner box 17 embeds within the outer box 16 of rigid plastics, the dark concavo-convex decorative pattern 1 of the shaping cement decorative plate lateral surface in plastics diaphragm capsule bottom surface 12, plastics diaphragm capsule upper edge 13 is provided with the groove 14 of fixing metal suspension member 2, the sponge rubber bar 15 of suitable thickness is fixed in forming machine moulding box 7 lower edge, time shaping, forming machine moulding box 7 is superimposed on the plastics diaphragm capsule 9 of mobile moulding box 6, the moulding box of the shaping cement decorative plate of common formation, the exsertion part of external net slice 3 is clipped between the sponge rubber bar 15 of forming machine moulding box 7 and plastics diaphragm capsule upper edge 13, interior mesh sheet 4 is placed on fabric, and metal hanger 2 is temporarily fixed in the groove 14 of plastics diaphragm capsule upper edge 13, forming machine moulding box 7 and pressure head 5 drive the axis of guide along shaping machine frame to move up and down by hydraulic pressure, mobile moulding box 6 is transported to the positive bottom of forming machine moulding box 7 by mechanical rotary input devices (as hydraulic feed device) before the forming, is transported to outside forming machine after shaping by mechanical output arrangement (as chain making machine), cloth fabric and lay external net slice 3, interior mesh sheet 4 and metal hanger 2 and work and all complete before mobile moulding box 6 inputs in plastics diaphragm capsule 9, cloth back of the body material, densification reality of shaking and the demoulding (slough forming machine moulding box 7 and promote pressure head 5) work are completed by forming machine molding procedure, and during vibration, forming machine bottom shake table and pressure head top vibrator 18 are opened simultaneously.
Claims (1)
1. adopt superimposed moulding box and the shaping method with the cement decorative plate of dark concavo-convex decorative pattern of up-down vibration, it is characterized in that:
(1) join steel wire in described cement decorative plate, lateral surface is prefabricated with the less dark concavo-convex decorative pattern of draw taper; The upper and lower end face of cement decorative plate arranges metal hanger at a certain distance; Steel wire lap joint is reserved on cement decorative plate four limit;
(2) described cement decorative plate steel wire is sheared and is separated into external net slice and interior mesh sheet, and external net slice is arranged on cement decorative plate periphery, and the outer proper width of cement decorative plate is stretched out on four limits, and interior mesh sheet is arranged in the middle part of cement decorative plate;
(3) mould of described cement decorative plate is made up of moulding box and pressure head, and pressure head top arranges vibrator; Moulding box is by mobile moulding box and forming machine moulding box is superimposed forms; Mobile moulding box is made up of framed and the plastics diaphragm capsule loaded in the inner, framed " L " shape or "T"-shaped parting bead are set being positioned at Mold for Plastics box corner place, the peripheral length and width size of plastics diaphragm capsule and external net slice length and width measure-alike, plastics diaphragm capsule is made up of the outer box of rigid plastics and elastomeric flexible plastics inner box, elastomeric flexible plastics inner box embeds within the outer box of rigid plastics, the dark concavo-convex decorative pattern of plastics diaphragm capsule bottom surface shaping cement decorative plate lateral surface; Plastics diaphragm capsule upper edge is provided with the groove of fixing metal suspension member; The sponge rubber bar of suitable thickness is fixed in forming machine moulding box lower edge, time shaping, forming machine moulding box is superimposed on the plastics diaphragm capsule of mobile moulding box, the moulding box of the shaping cement decorative plate of common formation, the exsertion part of external net slice is clipped between the sponge rubber bar of forming machine moulding box and plastics diaphragm capsule upper edge, interior mesh sheet is placed on fabric, and metal hanger is temporarily fixed in the groove of plastics diaphragm capsule upper edge; Forming machine moulding box and pressure head drive the axis of guide along shaping machine frame to move up and down by hydraulic pressure; Mobile moulding box is transported to the positive bottom of forming machine moulding box by mechanical rotary input devices before the forming, is transported to outside forming machine after shaping by mechanical output arrangement; Cloth fabric and lay external net slice, interior mesh sheet and metal hanger work and all complete before the input of mobile moulding box in plastics diaphragm capsule; Cloth back of the body material, densification reality of shaking and demoulding work are completed by forming machine molding procedure, and during vibration, forming machine bottom shake table and pressure head top vibrator are opened simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510027626.6A CN104690826B (en) | 2015-01-20 | 2015-01-20 | Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510027626.6A CN104690826B (en) | 2015-01-20 | 2015-01-20 | Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104690826A true CN104690826A (en) | 2015-06-10 |
| CN104690826B CN104690826B (en) | 2017-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510027626.6A Expired - Fee Related CN104690826B (en) | 2015-01-20 | 2015-01-20 | Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration |
Country Status (1)
| Country | Link |
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| CN (1) | CN104690826B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105714999A (en) * | 2016-02-29 | 2016-06-29 | 虞新华 | External thermal insulation cement decoration panel with flexible seal seam as vertical seam and assembling method thereof |
| CN107825784A (en) * | 2017-11-06 | 2018-03-23 | 烟台智本知识产权运营管理有限公司 | A kind of sponge cement blanket and preparation method thereof |
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| FR2442119B1 (en) * | 1978-11-27 | 1986-06-20 | Martin Rafael | THE PANEL IN RELATED STONES |
| CN1262986A (en) * | 1999-02-09 | 2000-08-16 | 美国石膏公司 | Method for making patterned face plate material and plate product made up by using said method |
| JP4007756B2 (en) * | 2000-09-22 | 2007-11-14 | タマホーム 株式会社 | Concrete panel and concrete panel manufacturing method |
| CN101260712A (en) * | 2007-03-09 | 2008-09-10 | 邱则有 | Prefabricated element for floor |
| CN101424116A (en) * | 2008-10-27 | 2009-05-06 | 骆水根 | Composite foamed ceramic decorative plate and method for producing the same |
| CN201284537Y (en) * | 2008-08-25 | 2009-08-05 | 青岛英博石业有限公司 | Stone heat-insulation decoration board |
| CN101832002A (en) * | 2010-04-14 | 2010-09-15 | 虞新华 | Point-supporting thin shell heat-insulating wallboard and application thereof |
| CN102896695A (en) * | 2011-07-26 | 2013-01-30 | 李思全 | Process for manufacturing preformed color-stone concrete composite veneers |
| CN102912954A (en) * | 2012-11-06 | 2013-02-06 | 虞新华 | Method for integrating thermal insulation and decoration for small-sized assembled thermal insulation precast slab exterior insulation system |
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2015
- 2015-01-20 CN CN201510027626.6A patent/CN104690826B/en not_active Expired - Fee Related
Patent Citations (9)
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| FR2442119B1 (en) * | 1978-11-27 | 1986-06-20 | Martin Rafael | THE PANEL IN RELATED STONES |
| CN1262986A (en) * | 1999-02-09 | 2000-08-16 | 美国石膏公司 | Method for making patterned face plate material and plate product made up by using said method |
| JP4007756B2 (en) * | 2000-09-22 | 2007-11-14 | タマホーム 株式会社 | Concrete panel and concrete panel manufacturing method |
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| CN101424116A (en) * | 2008-10-27 | 2009-05-06 | 骆水根 | Composite foamed ceramic decorative plate and method for producing the same |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105714999A (en) * | 2016-02-29 | 2016-06-29 | 虞新华 | External thermal insulation cement decoration panel with flexible seal seam as vertical seam and assembling method thereof |
| CN105714999B (en) * | 2016-02-29 | 2019-04-09 | 上海紫霓节能科技有限公司 | Perps is the external thermal insulation decoration of cement panel of flexible sealing seam |
| CN107825784A (en) * | 2017-11-06 | 2018-03-23 | 烟台智本知识产权运营管理有限公司 | A kind of sponge cement blanket and preparation method thereof |
| CN107825784B (en) * | 2017-11-06 | 2019-07-23 | 烟台智本知识产权运营管理有限公司 | A kind of sponge cement blanket and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104690826B (en) | 2017-02-22 |
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