CN104712120B - The method that cement decorative plate is molded using overlapping moulding box and six station cycle pipelines - Google Patents
The method that cement decorative plate is molded using overlapping moulding box and six station cycle pipelines Download PDFInfo
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- CN104712120B CN104712120B CN201510027642.5A CN201510027642A CN104712120B CN 104712120 B CN104712120 B CN 104712120B CN 201510027642 A CN201510027642 A CN 201510027642A CN 104712120 B CN104712120 B CN 104712120B
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Abstract
The invention belongs to a kind of method for being molded cement decorative plate using overlapping moulding box and six station cycle pipelines.The present invention is using the shaping moulding box being made up of mobile moulding box and forming machine moulding box overlapping；During shaping, external net slice is clipped between plastics diaphragm capsule and forming machine moulding box, and metal hanger is temporarily fixed in the groove of plastics diaphragm capsule upper edge.The present invention is also using six station cycle pipelines being made up of output chain making machine, input chain making machine, forming machine, cloth fabric machine and 2 hydraulic feed devices and 6 mobile moulding boxs；Mobile moulding box at regular intervals along circulation conveying line conveying direction synchronizing moving once, and it is often mobile once, latter mobile moulding box moves to previous mobile moulding box position；Stop position one station of correspondence of each movement moulding box.The method decomposes each forming step of production process on each station of circulation conveying line, has been organized into Production line, realizes the mechanization production of cement decorative plate, and production efficiency is high.
Description
Technical field
The invention belongs to a kind of method for being molded cement decorative plate using overlapping moulding box and six station cycle pipelines.
Technical background
Application No. 201210443782.7, it is entitled " to make small-sized assembled heat insulation prefabricated board outer heat preservation system insulation dress
The heat insucation prefabricated plate of the patent application document description of the method for decorations integration ", its panel is a kind of cement decorative plate, in this plate
It is furnished with steel wire, lateral surface is prefabricated with 3 D stereo decorative pattern, by the way of cladding and wall connecting.The production of this plate
Shaping is somewhat like with concrete floor tile, is all the moulding process using dry mix and vibration pressurization, but this plate
Construction is more much more complex than concrete floor tile, thus mechanization shaping difficulty is larger.
The content of the invention
It is an object of the invention to provide a kind of production forming method, solves above-mentioned cement decorative plate, is particularly embedded with gold
The mechanization formation problems of the cement decorative plate of the reserved steel wire lap joint of category suspension member and four sides.
For achieving the above object, the present invention is employed the following technical solutions：
A kind of cement decorative plate, is inside furnished with steel wire, and lateral surface is prefabricated with 3 D stereo decorative pattern；Cement decorative plate
Built-in metal suspension member at a certain distance of upper and lower end face (for installing the metal embedded part of connection)；The steel wire of cement decorative plate
It is made up of external net slice and interior mesh sheet, external net slice is arranged on cement decorative plate periphery, and four sides stretch out appropriate wide outside cement decorative plate
Degree (i.e. the reserved steel wire lap joint in four sides), interior mesh sheet is arranged in the middle part of cement decorative plate.
The cement decorative plate is using dry mix and the moulding process of vibration pressurization, and adopts following forming method
Shaping production：
1st, overlap moulding box
Overlapping moulding box is constituted by moulding box, forming machine moulding box and three part of shaping compressing head is moved；Mobile moulding box by framed and
Plastics diaphragm capsule composition in the inner is loaded, it is framed that " L " shape or "T"-shaped parting bead are being set at the modern designs of plastics box corner, to separate
With fixed plastics diaphragm capsule, and for external net slice position, plastics diaphragm capsule periphery length and width size it is equivalently-sized with external net slice length and width, plastics
Diaphragm capsule bottom surface is molded cement decorative plate lateral surface 3 D stereo decorative pattern, and plastics diaphragm capsule upper edge is provided with fixed metal hanger
Groove；Forming machine moulding box is superimposed on plastics diaphragm capsule the moulding box for collectively constituting shaping cement decorative plate, during shaping, outside external net slice
Dew position is clipped between forming machine moulding box lower edge and plastics diaphragm capsule upper edge, and interior mesh sheet is placed on fabric, and metal hanger faces
When be fixed in the groove of plastics diaphragm capsule upper edge；Forming machine moulding box and shaping compressing head are driven along shaping machine frame by hydraulic pressure
The axis of guide moves up and down.
2nd, six station cycle pipeline
Six station cycle pipelines are by exporting chain making machine, input chain making machine, forming machine, cloth fabric machine and 2 hydraulic thrusts
Enter device and 6 mobile moulding box compositions；Output chain making machine is identical with input chain making machine length and is separated by appropriate spacing parallel alignment
Arrangement；Output chain making machine initiating terminal lays forming machine, and a hydraulic feed device is laid in end；Input chain making machine initiating terminal is laid
Cloth fabric machine, end lay another hydraulic feed device；3 mobile moulds are distributed respectively on output chain making machine and input chain making machine
Case, wherein 1 initiating terminal for being distributed in chain making machine, another 2 equidistantly distributeds are between chain making machine initiating terminal and end；All shiftings
Dynamic model case at regular intervals along six station cycle pipeline conveying direction synchronizing movings once, and it is often mobile once, it is latter
Individual mobile moulding box moves to previous mobile moulding box position；Stop position one station of correspondence of each movement moulding box (refers to and completes
The operating position of a certain forming step)；Each movement moulding box moves one week on six station cycle pipelines after following shaping
Step：
(1) on output 3rd station of the chain making machine from initiating terminal number, the plastics diaphragm capsule for placing metal hanger is put into
In framed, the end that the movement moulding box is delivered to chain making machine output chain making machine is then exported, and in the end by hydraulic drive
Device is delivered to the initiating terminal of input chain making machine；
(2) on input chain making machine initiating terminal station, cloth fabric work is completed by cloth fabric machine, being then input into chain making machine will
The movement moulding box is delivered to input 2nd station of the chain making machine from initiating terminal number,；
(3) on input 2nd station of the chain making machine from initiating terminal number, steel wire external net slice/interior mesh sheet is put into modeling
On material diaphragm capsule relevant position, then it is input into chain making machine and the movement moulding box is delivered to into input chain making machine the from initiating terminal number the 3rd
Station；
(4) on the 3rd station that input chain making machine initiating terminal number rises, mesh sheet/external net slice in steel wire is put into plastics
On diaphragm capsule relevant position, then be input into chain making machine by the movement moulding box be delivered to input chain making machine end, and the end by
Hydraulic feed device is delivered to the initiating terminal of output chain making machine；
(5) on output chain making machine initiating terminal station, cloth back of the body material, densification reality of shaking and the demoulding are completed by forming machine and (is sloughed into
Type machine moulding box simultaneously lifts pressure head) work, then export chain making machine and the movement moulding box is delivered to into output chain making machine from initiating terminal number
The 2nd station for rising；
(6) output 2nd station of the chain making machine from initiating terminal number on, by plastics diaphragm capsule together with forming decoration of cement
Together from framed interior taking-up, code exports chain making machine by the framed output chain making machine that is delivered on nursing frame, then from starting to plate
3rd station at several of end.
The present invention mainly has following beneficial effect：
1st, the cement decorative plate mechanization batch production can be realized.
2nd, each step of production process is decomposed on each station of circulation conveying line, has been organized into Production line, therefore
Production efficiency is high.
3rd, product is applied to cladding external thermal insulation system, and the exquisite three-dimensional art facing of product can greatly enrich outer
Wall facade, beautification building and beautifying city.
Description of the drawings
Fig. 1 is the cement decorative plate schematic diagram of embedded hanging part and reserved steel wire lap joint；
Fig. 2 is the A-A profiles of Fig. 1；
Fig. 3 is steel wire external net slice schematic diagram；
Fig. 4 is mesh sheet schematic diagram in steel wire；
Fig. 5 is forming machine moulding box and shaping compressing head schematic diagram；
Fig. 6 is to move moulding box schematic diagram；
Fig. 7 is plastics diaphragm capsule schematic diagram；
Fig. 8 is circulation conveying line schematic diagram.
In figure：1- 3 D stereo decorative patterns；2- metal hangers；3- external net slices；Mesh sheet in 4-；5- moves moulding box；6- into
Type machine moulding box；7- is molded compressing head；8- is framed；9- plastics diaphragm capsules；10- " L " shape parting bead；The "T"-shaped parting beads of 11-；12- plastics diaphragm capsules
Bottom；13- plastics diaphragm capsules upper edge；14- grooves；15- forming machine diaphragm capsules lower edge；16- exports chain making machine；17- is input into chain
Machine；18- forming machines；19- cloth fabric machines；20- hydraulic feed devices.
Specific embodiment：
Cement decorative plate as depicted in figs. 1 and 2, interior with steel wire as shown in Figure 3 and Figure 4, cement decorative plate lateral surface is pre-
It is formed with 3 D stereo decorative pattern 1 (pattern can be ever-changing, and this figure is only to lift an example)；The upper and lower end face of cement decorative plate is pressed
One determining deviation built-in metal suspension member 2；The steel wire of cement decorative plate is made up of external net slice 3 and interior mesh sheet 4, and external net slice 3 is arranged on
Cement decorative plate periphery, and the outer proper width of cement decorative plate is stretched out on four sides, interior mesh sheet 4 is arranged in the middle part of cement decorative plate.
The cement decorative plate is using dry mix and the moulding process of vibration pressurization, and adopts following forming method
Shaping production：
1st, overlap moulding box
As shown in Figure 5-Figure 7, overlap moulding box and constituted by moulding box 5, forming machine moulding box 6 and 7 three part of shaping compressing head is moved；
Mobile moulding box 5 is made up of framed 8 and loading plastics diaphragm capsule 9 in the inner, and framed 8 are arranging " L " at 9 four jiaos of the modern designs of plastics box
Shape parting bead 10 and "T"-shaped parting bead 11, to separate and fixed plastics diaphragm capsule 9, and position for external net slice 3,9 periphery of plastics diaphragm capsule it is long with
Wide size grows with external net slice 3 and width is equivalently-sized, the shaping cement decorative plate lateral surface 3 D stereo decoration of 9 bottom of plastics diaphragm capsule 12
Pattern 1,9 upper edge 13 of plastics diaphragm capsule are provided with the groove 14 of fixed metal hanger 2；Forming machine moulding box 6 is superimposed on plastics diaphragm capsule 9
The moulding box of shaping cement decorative plate is collectively constituted, during shaping, the exsertion part of external net slice 3 is clipped in 6 lower edge 15 of forming machine moulding box
Between 9 upper edge 13 of plastics diaphragm capsule, interior mesh sheet 4 is placed on fabric, and metal hanger 2 is temporarily fixed at 9 groove of plastics diaphragm capsule
In 14；Forming machine moulding box 6 and shaping compressing head 7 drive the axis of guide along shaping machine frame to move up and down by hydraulic pressure.
2nd, six station cycle pipeline
As shown in figure 8, six station cycle pipelines by export chain making machine 16, input chain making machine 17, forming machine 18, cloth fabric
Machine 19, and 2 hydraulic feed devices 20 and 6 mobile moulding boxs 5 constitute；Output chain making machine 16 and input 17 length phase of chain making machine
With and be separated by appropriate spacing parallel alignment arrangement；16 initiating terminal of output chain making machine lays forming machine 18, and a hydraulic pressure is laid in end
Propulsion plant 20；17 initiating terminal of input chain making machine lays cloth fabric machine 19, and another hydraulic feed device 20 is laid in end；Output
3 mobile moulding boxs 5 are distributed respectively on chain making machine 16 and input chain making machine 17, wherein 1 initiating terminal for being distributed in chain making machine, another 2
Equidistantly distributed is between chain making machine initiating terminal and end；All mobile moulding boxs 5 are defeated along six station cycles at regular intervals
Line sending conveying direction synchronizing moving once, and is often moved once, and latter mobile moulding box 5 is moved to previous mobile moulding box 5
Put；Each movement moulding box 5 moves one week on six station cycle pipelines after following forming step：
(1) on output 3rd station of the chain making machine 16 from initiating terminal number, the plastics diaphragm capsule 9 of metal hanger 2 will be placed
It is put in framed 8, then exports the end that the movement moulding box 5 is delivered to chain making machine 16 output chain making machine 16, and in the end
The initiating terminal of input chain making machine 17 is delivered to by hydraulic feed device 20；
(2) on input 17 initiating terminal station of chain making machine, cloth fabric work is completed by cloth fabric machine 19, chain is then input into
The movement moulding box 5 is delivered to input 2nd station of the chain making machine 17 from initiating terminal number by machine 17,；
(3) on input 2nd station of the chain making machine 17 from initiating terminal number, in external net slice 3/, mesh sheet 4 puts the modern designs of plastics
On 9 relevant position of box, then it is input into chain making machine 17 and the movement moulding box 5 is delivered to into input chain making machine 17 from initiating terminal number the
3 stations；
(4) on the 3rd station that 17 initiating terminal number of input chain making machine rises, 4/ external net slice 3 of interior mesh sheet puts plastics diaphragm capsule 9
On relevant position, the end that the movement moulding box 5 is delivered to chain making machine 17 input chain making machine 17 is then input into, and in the end
The initiating terminal of output chain making machine 16 is delivered to by hydraulic feed device 20；
(5) on output 16 initiating terminal station of chain making machine, cloth back of the body material, densification reality of shaking and the demoulding are completed by forming machine 18 (de-
Remove forming machine moulding box 6 and lift pressure head 7) to work, then export chain making machine 16 and the movement moulding box 5 is delivered to into output chain making machine 16
The 2nd station from initiating terminal number；
(6) output 2nd station of the chain making machine 16 from initiating terminal number on, by plastics diaphragm capsule 9 together with forming cement
Decorative panel is taken out in framed 8 together, and code exports chain making machine 16 on nursing frame, then and framed 8 this is delivered to output chain
3rd station of the machine 16 from initiating terminal number.
Claims (1)
1. a kind of forming method of cement decorative plate, is characterized in that being furnished with steel wire in the cement decorative plate, and lateral surface is prefabricated
There is 3 D stereo decorative pattern；The upper and lower end face of cement decorative plate built-in metal suspension member at a certain distance；The steel of cement decorative plate
Silk screen is made up of external net slice and interior mesh sheet, and external net slice is arranged on cement decorative plate periphery, and four sides are stretched out
Work as width, interior mesh sheet is arranged in the middle part of cement decorative plate；The cement decorative plate is using dry mix and vibration pressurization
Moulding process, and using following forming method shaping production：
1) overlap moulding box
Overlapping moulding box is constituted by moulding box, forming machine moulding box and three part of shaping compressing head is moved；Mobile moulding box is by framed and loading
Plastics diaphragm capsule composition in the inner, it is framed that " L " shape or "T"-shaped parting bead are being set at the modern designs of plastics box corner, outside plastics diaphragm capsule
Enclose length and width size equivalently-sized with external net slice length and width, the modern designs of plastics cassette bottom face shaping cement decorative plate lateral surface 3 D stereo decoration
Pattern, plastics diaphragm capsule upper edge are provided with the groove of fixed metal hanger；Forming machine moulding box is superimposed on plastics diaphragm capsule and collectively constitutes
The moulding box of shaping cement decorative plate, during shaping, the exsertion part of external net slice is clipped on forming machine moulding box lower edge and plastics diaphragm capsule
Between edge, interior mesh sheet is placed on fabric, and metal hanger is temporarily fixed in the groove of plastics diaphragm capsule upper edge；Molding machine die
Case and shaping compressing head drive the axis of guide along shaping machine frame to move up and down by hydraulic pressure；
2) six station cycle pipeline
Six station cycle pipelines are filled by chain making machine, input chain making machine, forming machine, cloth fabric machine and 2 hydraulic drives are exported
Put and 6 mobile moulding box compositions；Output chain making machine is identical with input chain making machine length and is separated by appropriate spacing parallel alignment arrangement；
Output chain making machine initiating terminal lays forming machine, and a hydraulic feed device is laid in end；Input chain making machine initiating terminal lays cloth cover
Material machine, end lay another hydraulic feed device；3 mobile moulding boxs are distributed respectively on output chain making machine and input chain making machine, its
In 1 initiating terminal for being distributed in chain making machine, another 2 equidistantly distributeds are between chain making machine initiating terminal and end；All mobile moulds
Case at regular intervals along six station cycle pipeline conveying direction synchronizing movings once, and it is often mobile once, latter is moved
Dynamic model case moves to previous mobile moulding box position；Stop position one station of correspondence of each movement moulding box；Each movement mould
Case moves one week on six station cycle pipelines after following forming step：
(1) on output 3rd station of the chain making machine from initiating terminal number, the plastics diaphragm capsule for placing metal hanger is put into framed
It is interior, the end that the movement moulding box is delivered to chain making machine output chain making machine is then exported, and in the end by hydraulic feed device
It is delivered to the initiating terminal of input chain making machine；‘
(2) on input chain making machine initiating terminal station, cloth fabric work is completed by cloth fabric machine, is then input into chain making machine and this is moved
Dynamic model case is delivered to input 2nd station of the chain making machine from initiating terminal number,；
(3) on input 2nd station of the chain making machine from initiating terminal number, steel wire external net slice/interior mesh sheet is put into the modern designs of plastics
On box relevant position, then it is input into chain making machine and the movement moulding box is delivered to into input 3rd station of the chain making machine from initiating terminal number；
(4) on the 3rd station that input chain making machine initiating terminal number rises, mesh sheet/external net slice in steel wire is put into plastics diaphragm capsule
On relevant position, the end that the movement moulding box is delivered to chain making machine input chain making machine is then input into, and in the end by hydraulic pressure
Propulsion plant is delivered to the initiating terminal of output chain making machine；
(5) on output chain making machine initiating terminal station, cloth back of the body material, densification reality of shaking and demoulding work are completed by forming machine, it is then defeated
Go out chain making machine and the movement moulding box is delivered to into output 2nd station of the chain making machine from initiating terminal number；
(6) output 2nd station of the chain making machine from initiating terminal number on, by plastics diaphragm capsule together with forming cement decorative plate one
Rise from framed interior taking-up, code exports chain making machine by the framed output chain making machine that is delivered on nursing frame, then from initiating terminal number
The 3rd station for rising.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510027642.5A CN104712120B (en) | 2015-01-20 | 2015-01-20 | The method that cement decorative plate is molded using overlapping moulding box and six station cycle pipelines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510027642.5A CN104712120B (en) | 2015-01-20 | 2015-01-20 | The method that cement decorative plate is molded using overlapping moulding box and six station cycle pipelines |
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| Publication Number | Publication Date |
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| CN104712120A CN104712120A (en) | 2015-06-17 |
| CN104712120B true CN104712120B (en) | 2017-03-29 |
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| CN201510027642.5A Expired - Fee Related CN104712120B (en) | 2015-01-20 | 2015-01-20 | The method that cement decorative plate is molded using overlapping moulding box and six station cycle pipelines |
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Citations (6)
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| CN2663563Y (en) * | 2003-12-15 | 2004-12-15 | 金克复 | Steel rib honeycomb type heat insulation GRC plate |
| CN1966905A (en) * | 2006-11-10 | 2007-05-23 | 清华大学建筑设计研究院 | Press-bonding hanging type decorative board and its producing method |
| CN101585205A (en) * | 2009-05-07 | 2009-11-25 | 河南泰宏房屋营造有限公司 | Method for producing and mounting moulded concrete anaglyph unit plate |
| CN201826475U (en) * | 2010-08-13 | 2011-05-11 | 清华大学建筑设计研究院 | Ballast concrete hanging board with polished veneer |
| CN102912954A (en) * | 2012-11-06 | 2013-02-06 | 虞新华 | Method for integrating thermal insulation and decoration for small-sized assembled thermal insulation precast slab exterior insulation system |
| JP2014162010A (en) * | 2013-02-21 | 2014-09-08 | Toyo Kogyo Kk | Mass production apparatus and mass production method of design block |
-
2015
- 2015-01-20 CN CN201510027642.5A patent/CN104712120B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2663563Y (en) * | 2003-12-15 | 2004-12-15 | 金克复 | Steel rib honeycomb type heat insulation GRC plate |
| CN1966905A (en) * | 2006-11-10 | 2007-05-23 | 清华大学建筑设计研究院 | Press-bonding hanging type decorative board and its producing method |
| CN101585205A (en) * | 2009-05-07 | 2009-11-25 | 河南泰宏房屋营造有限公司 | Method for producing and mounting moulded concrete anaglyph unit plate |
| CN201826475U (en) * | 2010-08-13 | 2011-05-11 | 清华大学建筑设计研究院 | Ballast concrete hanging board with polished veneer |
| CN102912954A (en) * | 2012-11-06 | 2013-02-06 | 虞新华 | Method for integrating thermal insulation and decoration for small-sized assembled thermal insulation precast slab exterior insulation system |
| JP2014162010A (en) * | 2013-02-21 | 2014-09-08 | Toyo Kogyo Kk | Mass production apparatus and mass production method of design block |
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| CN104712120A (en) | 2015-06-17 |
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Granted publication date: 20170329 Termination date: 20190120 |