CN104690807B - Forming method of cement decorating plate with pre-buried hanging pieces - Google Patents
Forming method of cement decorating plate with pre-buried hanging pieces Download PDFInfo
- Publication number
- CN104690807B CN104690807B CN201410623960.3A CN201410623960A CN104690807B CN 104690807 B CN104690807 B CN 104690807B CN 201410623960 A CN201410623960 A CN 201410623960A CN 104690807 B CN104690807 B CN 104690807B
- Authority
- CN
- China
- Prior art keywords
- making machine
- chain making
- machine
- forming
- moulding box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000004568 cement Substances 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 17
- 229920003023 plastic Polymers 0.000 claims abstract description 30
- 239000004033 plastic Substances 0.000 claims abstract description 30
- 239000002184 metal Substances 0.000 claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000000465 moulding Methods 0.000 claims description 77
- 239000004744 fabric Substances 0.000 claims description 35
- 239000002775 capsule Substances 0.000 claims description 23
- 230000000977 initiatory effect Effects 0.000 claims description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000007493 shaping process Methods 0.000 claims description 8
- 239000011324 bead Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 6
- 238000000280 densification Methods 0.000 claims description 3
- 230000000474 nursing effect Effects 0.000 claims description 3
- 239000007963 capsule composition Substances 0.000 claims description 2
- -1 and during molding Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 6
- 238000009413 insulation Methods 0.000 description 3
- 238000005253 cladding Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0075—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects for decorative purposes
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention belongs to a production forming method of a cement decorating plate. Metal hanging pieces are pre-buried on the upper end face and the lower end face of the cement decorating plate. According to the forming method, a forming mold box formed by stacking movable mold boxes and a forming machine mold box is adopted; in the forming process, the metal hanging pieces are temporarily fixed in grooves in the upper edges of the plastic mold boxes; a circulating conveyor system comprising an output chain machine, an input chain machine, a forming machine, a material distributor, two hydraulic propelling devices and the four movable mold boxes is also adopted; synchronously moving the movable mold boxes are synchronously moved at a time in the conveying direction of the circulating conveyor system at a certain time, and the later movable mold box is moved to the position of the former movable mold box every time; the stopping position of each movable mold box is enabled to correspond to a station. According to the method, the forming steps in the production process are completed at various stations of the circulating conveyor system to realize current production, so that the mechanical production of the cement decorating plate is realized, and the production efficiency is high.
Description
Technical field
The invention belongs to a kind of production forming method of the cement decorative plate in upper and lower end face built-in metal suspension member.
Background technology
Application No. 201210443782.7, entitled " makes small-sized assembled heat insulation precoated plate outer heat preservation system insulation dress
The heat insucation prefabricated plate of the patent application document description of the method for decorations integration ", its panel is a kind of cement decorative plate, in this plate
It is furnished with steel wire, lateral surface is prefabricated with 3 D stereo decorative pattern, by the way of cladding and wall connecting.The production of this plate
Molding is somewhat like with concrete floor tile, is all the moulding process using dry mix and vibration pressurization, but this plate
Construction is more much more complex than concrete floor tile, thus mechanization molding difficulty is larger.
Content of the invention
It is an object of the invention to provide a kind of produce forming method, solve above-mentioned cement decorative plate, particularly in upper and lower side
The mechanization formation problems of the cement decorative plate of face built-in metal suspension member.
For achieving the above object, the present invention employs the following technical solutions：
A kind of cement decorative plate, is inside furnished with steel wire, and lateral surface is prefabricated with 3 D stereo decorative pattern；Cement decorative plate
Upper and lower end face built-in metal suspension member at a certain distance.
Described cement decorative plate adopts dry mix and the moulding process of vibration pressurization, and adopts following forming method
Molding produces：
1st, mould
Mould is formed by moving moulding box, forming machine moulding box and molding compressing head three part；Mobile moulding box by framed and
Load plastics diaphragm capsule composition in the inner, framed in setting " L " shape or "T"-shaped parting bead at the modern designs of plastics box corner, to separate
With fixed plastics diaphragm capsule, the modern designs of plastics cassette bottom face molding cement decorative plate lateral surface 3 D stereo decorative pattern, plastics diaphragm capsule top
Along the groove being provided with fixing metal hanger；Forming machine moulding box is superimposed on the mould collectively constituting molding cement decorative plate on plastics diaphragm capsule
Case, during molding, steel wire is placed on fabric, and metal hanger is temporarily fixed in the groove of plastics diaphragm capsule upper edge；Forming machine
Moulding box and molding compressing head drive the axis of guide along shaping machine frame to move up and down by hydraulic pressure.
2nd, circulation conveying line
Circulation conveying line is by exporting chain making machine, input chain making machine, forming machine, cloth fabric machine and 2 hydraulic feed devices
With 4 mobile moulding box compositions；Output chain making machine is identical with input chain making machine length and is separated by suitable spacing parallel alignment arrangement；Defeated
Go out chain making machine initiating terminal and lay forming machine, a hydraulic feed device is laid in end；(with output outside input chain making machine initiating terminal
The contrary side of chain making machine) lay cloth fabric machine, another hydraulic feed device is laid in end；Output chain making machine and input chain
Respectively it is distributed two mobile moulding boxs on machine, be distributed in the initiating terminal of chain making machine and the middle part of chain making machine；All mobile moulding boxs are every one
Fix time along circulation conveying line conveying direction synchronizing moving once, and often move once, before latter one mobile moulding box moves to
One mobile moulding box position；The corresponding station of stop position of each mobile moulding box (refers to complete the work of a certain forming step
Position)；Each mobile moulding box moves one week after following forming step on circulation conveying line：
(1) on input chain making machine initiating terminal station, metal hanger, and moulding by the cloth fabric good fabric of machine cloth will be placed
Material diaphragm capsule put into framed interior, then input chain making machine by this movement moulding box be delivered to input chain making machine middle part；
(2), on station in the middle part of input chain making machine, steel wire is put on plastics diaphragm capsule fabric, then inputs chain
This movement moulding box is delivered to the end of input chain making machine by machine, and is delivered to shaping station in this end by hydraulic feed device
(initiating terminal of output chain making machine)；
(3) in shaping station, cloth back of the body material, densification reality of shaking and the demoulding are completed by forming machine and (sloughs forming machine moulding box and carry
Rise pressure head) work, then export the middle part that this movement moulding box is delivered to output chain making machine by chain making machine；
(4) in the middle part of output chain making machine on station, by plastics diaphragm capsule together with forming cement decorative plate from framed
Interior taking-up, code on nursing frame, then output chain making machine by this framed be delivered to output chain making machine end, and this end by
Hydraulic feed device is delivered to the initiating terminal of input chain making machine.
The present invention mainly has following beneficial effect：
1st, enable described cement decorative plate mechanization batch production.
2nd, each step of production process is decomposed on each station of circulation conveying line, has been organized into straight-lined manufacturing, therefore
Production efficiency is high.
3rd, product is applied to cladding external thermal insulation system, and the exquisite three-dimensional art facing of product can greatly enrich outer
Wall facade, beautification building and beautifying city.
Brief description
Fig. 1 is the cement decorative plate schematic diagram of built-in metal suspension member；
Fig. 2 is the A-A profile of Fig. 1；
Fig. 3 is steel wire schematic diagram；
Fig. 4 is forming machine moulding box and molding compressing head schematic diagram；
Fig. 5 is mobile moulding box schematic diagram；
Fig. 6 is plastics diaphragm capsule schematic diagram；
Fig. 7 is circulation conveying line schematic diagram.
In figure：1- cement decorative plate lateral surface 3 D stereo decorative pattern；2- metal hanger；3- steel wire；4- moves mould
Case；5- forming machine moulding box；6- molding compressing head；7- is framed；8- plastics diaphragm capsule；9- " L " shape parting bead；The "T"-shaped parting bead of 10-；11- moulds
Material diaphragm capsule bottom surface；The groove of the fixing metal hanger of 12-；13- exports chain making machine；14- inputs chain making machine；15- forming machine；16- cloth
Fabric machine；17- hydraulic feed device.
Specific embodiment：
Cement decorative plate as depicted in figs. 1 and 2, inside joins steel wire 3 as shown in Figure 3, and lateral surface is prefabricated with 3 D stereo dress
Decorations pattern 1；The upper and lower end face of cement decorative plate built-in metal suspension member 2 at a certain distance.
Described cement decorative plate adopts dry mix and the moulding process of vibration pressurization, and adopts following molding side
Method molding produces：
1), mould
As Figure 4-Figure 6, mould is formed by moving moulding box 4, forming machine moulding box 5 and molding compressing head 6 three part；
Mobile moulding box 4 is made up of framed 7 and the plastics diaphragm capsule 8 that loads in the inner, and framed 7 are arranging " L " at 8 four jiaos of the modern designs of plastics box
Shape parting bead 9 or "T"-shaped parting bead 10, to separate and fixed plastics diaphragm capsule, the modern designs of plastics cassette bottom face 11 molding cement decorative plate lateral surface
3 D stereo decorative pattern 1, plastics diaphragm capsule 8 upper edge is provided with the groove 12 of fixing metal hanger；Forming machine moulding box 5 is superimposed on to be moulded
The moulding box of molding cement decorative plate is collectively constituted on material diaphragm capsule 8, during molding, steel wire 3 is placed on fabric, and metal hanger 2 faces
When be fixed in the groove 12 of plastics diaphragm capsule 8 upper edge；Forming machine moulding box 5 and molding compressing head 6 are driven along forming machine by hydraulic pressure
The axis of guide of frame moves up and down.
2), circulation conveying line
As shown in fig. 7, circulation conveying line by export chain making machine 13, input chain making machine 14, forming machine 15, cloth fabric machine 16,
And 2 hydraulic feed devices 17 and 4 mobile moulding boxs 4 form；Output chain making machine 13 with input chain making machine 14 length identical and
It is separated by suitable spacing parallel alignment arrangement；Output chain making machine 13 initiating terminal lays forming machine 15, and a hydraulic drive is laid in end
Device 17；Outside input chain making machine 14 initiating terminal, (side contrary with output chain making machine 13) lays cloth fabric machine 16, end cloth
If another hydraulic feed device 17；Respectively it is distributed two mobile moulding boxs 4 on output chain making machine 13 and input chain making machine 14, be distributed in
The initiating terminal of chain making machine and the middle part of chain making machine；All mobile moulding boxs 4 are at regular intervals along circulation conveying line conveying direction
Synchronizing moving once, and often moves once, and latter one mobile moulding box 4 moves to previous mobile moulding box 4 position；Each mobile mould
The stop position of case 4 corresponds to a station (referring to complete the operating position of a certain forming step)；Each mobile moulding box 4 is defeated in circulation
One week is moved after following forming step in line sending：
(1) on input chain making machine 14 initiating terminal station, metal hanger 2 will be placed, and by the good face of cloth fabric machine 16 cloth
The plastics diaphragm capsule 8 of material is put in framed 7, and then this movement moulding box 4 is delivered in input chain making machine 14 input chain making machine 14
Portion；
(2), on station in the middle part of input chain making machine 14, steel wire 3 is put on plastics diaphragm capsule 8 fabric, then inputs
This movement moulding box 4 is delivered to the end of input chain making machine 14 by chain making machine 14, and is conveyed by hydraulic feed device 17 in this end
To shaping station (initiating terminal of output chain making machine 13)；
(3) in shaping station, cloth back of the body material, densification reality of shaking and the demoulding are completed by forming machine 15 and (sloughs forming machine moulding box 5 simultaneously
Lifting pressure head 6) work, then export the middle part that this movement moulding box 4 is delivered to output chain making machine 13 by chain making machine 13；
(4) in the middle part of output chain making machine 13 on station, by plastics diaphragm capsule 8 together with forming cement decorative plate from mould
Take out in frame 7, on nursing frame, then output chain making machine 13 is by this framed 7 end being delivered to output chain making machine 13 for code, and
This end is delivered to the initiating terminal of input chain making machine 14 by hydraulic feed device 17.
Claims (1)
1. the production forming method of a kind of cement decorative plate, is characterized in that being furnished with steel wire, lateral surface in described cement decorative plate
It is prefabricated with 3 D stereo decorative pattern；The upper and lower end face built-in metal suspension member at a certain distance of cement decorative plate；Described cement dress
The production forming method of plaque, is the moulding process using dry mix and vibration pressurization, and adopts following mould
With circulation conveying line：
1) mould
Mould is formed by moving moulding box, forming machine moulding box and molding compressing head three part；Mobile moulding box is by framed and loading
Plastics diaphragm capsule composition in the inner, framed in setting " L " shape or " T " shape parting bead, the modern designs of plastics cassette bottom at the modern designs of plastics box corner
Face molding cement decorative plate lateral surface 3 D stereo decorative pattern, plastics diaphragm capsule upper edge is provided with the groove of fixing metal hanger；
Forming machine moulding box is superimposed on the moulding box collectively constituting molding cement decorative plate on plastics diaphragm capsule, and during molding, steel wire is placed in fabric
On, metal hanger is temporarily fixed in the groove of plastics diaphragm capsule upper edge；Forming machine moulding box and molding compressing head are by hydraulic strip
The dynamic axis of guide along shaping machine frame moves up and down；
2) circulation conveying line
Circulation conveying line is by exporting chain making machine, input chain making machine, forming machine, cloth fabric machine and 2 hydraulic feed devices and 4
Individual mobile moulding box composition；Output chain making machine is identical with input chain making machine length and is separated by suitable spacing parallel alignment arrangement；Output
Chain making machine initiating terminal lays forming machine, and a hydraulic feed device is laid in end；Cloth cover is laid outside input chain making machine initiating terminal
Material machine, another hydraulic feed device is laid in end；Respectively it is distributed two mobile moulding boxs on output chain making machine and input chain making machine, point
The initiating terminal in chain making machine for the cloth and the middle part of chain making machine；All mobile moulding boxs are at regular intervals along circulation conveying line conveying side
To synchronizing moving once, and often move once, latter one mobile moulding box moves to previous mobile moulding box position；Each mobile mould
The stop position of case corresponds to a station；Each mobile moulding box moves one week after following forming step on circulation conveying line：
(1) on input chain making machine initiating terminal station, metal hanger, and the modern designs of plastics by the good fabric of cloth fabric machine cloth will be placed
Box put into framed interior, then input chain making machine by this movement moulding box be delivered to input chain making machine middle part；
(2), on station in the middle part of input chain making machine, steel wire is put on plastics diaphragm capsule fabric, then input chain making machine will
This movement moulding box is delivered to the end of input chain making machine, and is delivered to shaping station in this end by hydraulic feed device；
(3) in shaping station, cloth back of the body material, densification reality of shaking and demoulding work are completed by forming machine, then output chain making machine should
Mobile moulding box is delivered to the middle part of output chain making machine；
(4), in the middle part of output chain making machine on station, plastics diaphragm capsule interior is taken from framed together with the cement decorative plate of forming
Go out, code, on nursing frame, then exports chain making machine by this framed end being delivered to output chain making machine, and in this end by hydraulic pressure
Propulsion plant is delivered to the initiating terminal of input chain making machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410623960.3A CN104690807B (en) | 2014-11-07 | 2014-11-07 | Forming method of cement decorating plate with pre-buried hanging pieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410623960.3A CN104690807B (en) | 2014-11-07 | 2014-11-07 | Forming method of cement decorating plate with pre-buried hanging pieces |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104690807A CN104690807A (en) | 2015-06-10 |
| CN104690807B true CN104690807B (en) | 2017-02-15 |
Family
ID=53338553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410623960.3A Expired - Fee Related CN104690807B (en) | 2014-11-07 | 2014-11-07 | Forming method of cement decorating plate with pre-buried hanging pieces |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104690807B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105464318A (en) * | 2015-12-16 | 2016-04-06 | 虞新华 | External thermal insulation cement decoration panels provided with concave edges and forming concealed groove type rigid sealing seams serving as vertical seams |
| CN105464320A (en) * | 2015-12-18 | 2016-04-06 | 虞新华 | External thermal insulation cement decoration panel with punching metal strips pre-embedded in end surfaces on two sides of same |
| CN107020697B (en) * | 2016-01-29 | 2019-03-12 | 张引强 | Decorate the forming method of bonded floor surface |
| CN105735596B (en) * | 2016-02-29 | 2019-04-09 | 上海紫霓节能科技有限公司 | Perps is the external thermal insulation decoration of cement panel of rigid seal seam |
| CN105735580B (en) * | 2016-02-29 | 2018-10-09 | 上海紫霓节能科技有限公司 | If the installation leveling method of the external thermal insulation decoration of cement panel of concave edge sunk key formula seam |
| CN105714999B (en) * | 2016-02-29 | 2019-04-09 | 上海紫霓节能科技有限公司 | Perps is the external thermal insulation decoration of cement panel of flexible sealing seam |
| CN105715005A (en) * | 2016-02-29 | 2016-06-29 | 虞新华 | External thermal-insulation cement decoration panel with rigid sealing gap and mounting and leveling method for external thermal-insulation cement decoration panel |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3809516A (en) * | 1970-12-31 | 1974-05-07 | S Komaki | Apparatus for manufacturing a light-weight concrete panel with pattern designs on its surface |
| US4634359A (en) * | 1980-04-02 | 1987-01-06 | Sergio Sartorio | Process for the manufacture of elements in the form of insulated prepacked blocks operating as disposal caisson for receiving the load bearing mixtures and producing inner ducts, such as seats of services, in building erection |
| JPH106314A (en) * | 1996-06-21 | 1998-01-13 | Kubota Corp | Preparation of decorative cement board |
| CN1262986A (en) * | 1999-02-09 | 2000-08-16 | 美国石膏公司 | Method for making patterned face plate material and plate product made up by using said method |
| CN1393326A (en) * | 2001-06-25 | 2003-01-29 | 王杏林 | Former for building block with complex surface layer |
| CN201284537Y (en) * | 2008-08-25 | 2009-08-05 | 青岛英博石业有限公司 | Stone heat-insulation decoration board |
| CN101722576A (en) * | 2009-08-14 | 2010-06-09 | 浙江奥灵格建材系统有限公司 | Method for fabricating compound heat preservation stone and dedicated die therefor |
| CN102808491A (en) * | 2012-08-20 | 2012-12-05 | 刘贤诚 | Heat insulation decoration board and manufacturing method thereof |
-
2014
- 2014-11-07 CN CN201410623960.3A patent/CN104690807B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3809516A (en) * | 1970-12-31 | 1974-05-07 | S Komaki | Apparatus for manufacturing a light-weight concrete panel with pattern designs on its surface |
| US4634359A (en) * | 1980-04-02 | 1987-01-06 | Sergio Sartorio | Process for the manufacture of elements in the form of insulated prepacked blocks operating as disposal caisson for receiving the load bearing mixtures and producing inner ducts, such as seats of services, in building erection |
| JPH106314A (en) * | 1996-06-21 | 1998-01-13 | Kubota Corp | Preparation of decorative cement board |
| CN1262986A (en) * | 1999-02-09 | 2000-08-16 | 美国石膏公司 | Method for making patterned face plate material and plate product made up by using said method |
| CN1393326A (en) * | 2001-06-25 | 2003-01-29 | 王杏林 | Former for building block with complex surface layer |
| CN201284537Y (en) * | 2008-08-25 | 2009-08-05 | 青岛英博石业有限公司 | Stone heat-insulation decoration board |
| CN101722576A (en) * | 2009-08-14 | 2010-06-09 | 浙江奥灵格建材系统有限公司 | Method for fabricating compound heat preservation stone and dedicated die therefor |
| CN102808491A (en) * | 2012-08-20 | 2012-12-05 | 刘贤诚 | Heat insulation decoration board and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104690807A (en) | 2015-06-10 |
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