CN202292996U - Die for manufacturing combined cavity member by using machine - Google Patents
Die for manufacturing combined cavity member by using machine Download PDFInfo
- Publication number
- CN202292996U CN202292996U CN2011203276532U CN201120327653U CN202292996U CN 202292996 U CN202292996 U CN 202292996U CN 2011203276532 U CN2011203276532 U CN 2011203276532U CN 201120327653 U CN201120327653 U CN 201120327653U CN 202292996 U CN202292996 U CN 202292996U
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- forming
- pressure ring
- pore
- opening pressure
- die
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Abstract
The utility model discloses a die for manufacturing a combined cavity member by using a machine. The die is applied to a hydraulic system and used for pressing the combined cavity member. Due to the adoption of the structure of a die supporting device, the die supporting device can be distributed by using a distribution machine and then is transmitted to a worktable by a transmitting machine; an outer die frame, an inner die core and a die core for forming a hole are pushed by a pressing machine to move in a positioning way and combined with the die supporting device and closed to form a die body; materials are fed into the die body by the distribution machine; a hydraulic machine is matched with a high-frequency vibration machine for applying pressure on cement bonding slurry in the die body; after the cavity member is pressed, reverse decomposition of the die body is controlled by the pressing machine; and the demoulded cavity member is transmitted out of the worktable along the die supporting device by using the transmitting machine. Due to the technical scheme of the utility model, the production is carried out by using the automatically-controlled hydraulic machine and further the production time is shortened and the production efficiency is increased; and in addition, the cavity member products formed by pressing has the advantages of standardness, great density, high strength and attractiveness in appearance.
Description
Technical field
The utility model relates to a kind of machine and makes the use in concrete member mould, is specifically related in a kind of cast-in-place cavity building roof machine and makes the combination Cavity structural member and use mould.
Background technology
At present in cast-in-place cavity building roof technical field; Usually adopt cavity thin-wall box body member moulding by casting cavity building roof; Like ZL02282207.0 " the thin-wall box-body cast-in-place cavity plate the is used thin-wall box body " patent that practical Novel Human is declared, the thin-wall box body hollow wall of producing according to this patent is thin, and light weight intensity is big; When being applied to the cavity building roof engineering; Like the ZL200410082381.9 " a kind of cavity floor slab with small dense ribs " that practical Novel Human is declared, the cavity thin-wall box body forms hollow layer in floor slab with small dense ribs, can reach saving build concrete, reduction building floor height, lifting superstructure soundproof effect, improve purposes such as building cover structure performance, raising cracking resistance shake-proof ability.
End up to now; Cavity building roof all adopts manual type production with thin-wall box body; Like ZL200810132770.6 " a kind of mould and method of the making cast-in-place cavity building roof cavity member " patent that practical Novel Human is declared, this patent also adopts artificial method of in assembling die, making Cavity structural member, adopts the mould that improves after improving; Made Cavity structural member has strengthened intensity, has improved production efficiency relatively.But because this technology still do not adopt the machinery production Cavity structural member, the casing physical dimension of manual production is easy to generate deviation and thickness not, and product density is inhomogeneous; The Cavity structural member product packing of processing occurs damaged inadequately easily, and the inorganic coagulation material of making Cavity structural member by hand needs certain fluidity, and water content is high; Wait until that inorganic coagulation material generation curing reaction could the demoulding after condensing; One mold utilize the cycle greater than 4 hours, mould, place occupancy volume are big, die cost is big; Manual production efficient low rate is rough; Can not form large-scale industrial production, satisfy not flourish hollow building cover market Cavity structural member--the demand of thin-wall box body, satisfied not the industrial production requirement of Cavity structural member.Therefore, a kind of mould that can be used for machine making combination Cavity structural member of development has become urgent need.
The utility model content
The purpose of the utility model is to provide a kind of machine to make the combination Cavity structural member and uses mould, and this mould is applied to make up the compression moulding machine of Cavity structural member, has characteristics rational in infrastructure, that production is convenient, production efficiency is high, cost is low.
The technical scheme of the utility model is following; Form with core rod and opening pressure ring by supporting model equipment, outer framed, inner mould core, pore-forming; Said supporting model equipment is made up of with die holder base, wall ring and pore-forming; Said outer framedly be connected with the fixed point mode through connector with core rod with inner mould core, inner mould core and pore-forming; Said outer framed and inner mould core, inner mould core and pore-forming are with formation cloth passage between the template core, and said opening pressure ring comprises wall-forming and uses the opening pressure ring with opening pressure ring and pore-forming, and said wall-forming is provided with opening with the opening pressure ring at the position of corresponding connector with opening pressure ring and pore-forming; During work wall-forming with the opening pressure ring stretch into cloth passage between the outer framed and inner mould core, pore-forming with opening pressure ring entering inner mould core and pore-forming with the cloth passage between the core rod; Wall-forming is worked with the opening pressure ring with opening pressure ring and pore-forming simultaneously, and the cementing slip in the cloth passage is exerted pressure, and said wall-forming uses opening pressure ring and pore-forming to use the fracture face of opening pressure ring to be the face of effectively exerting pressure.
More preferred, the base inboard of said supporting model equipment is provided with at least a in the raised line of pit, U-shaped of hemispheric indent.
More preferred, it is characterized in that the pit of the inboard hemispheric indent that is provided with of said base and inverted U-shaped raised line are non-intersect.
More preferred, said outer framed and inner mould core, inner mould core and pore-forming are funnel-form on forming the gap that pours into slip between the core rod.
More preferred, said inner mould core arranged outside has the groove of indent.
More preferred, said opening pressure ring inboard is provided with raised line, and the groove of said raised line and inner mould core arranged outside is complementary.
More preferred, the base inboard of said supporting model equipment is reserved with prints moulding marks evagination or the indent printed words.
[0013]More preferred, the pore-forming of said supporting model equipment uses die holder to be the truncated cone-shaped die holder, and said pore-forming is provided with the conical die hole of corresponding circle taper die holder with the core rod lower end.
More preferred, said wall-forming uses opening pressure ring and pore-forming to use the fracture face of opening pressure ring to be deformation plance, inclined-plane or plane.
The mould of the utility model is applied in the hydraulic-mechanic system; Be used to make up the compacting of Cavity structural member, the structure of supporting model equipment can be gone ahead of the rest to its cloth it by cloth machinery, and transmit machine is sent to workbench with supporting model equipment behind the cloth; Press promotes outer framed, inner mould core, pore-forming moves with the core rod location; Combine to seal into die body with supporting model equipment, by cloth machinery die body is carried out feed once more, hydraulic machinery collocation high-frequency vibration machinery is exerted pressure to cementing slip in the die body then; The reverse decomposition of press control die body after the Cavity structural member compacting is accomplished; Cavity structural member after the demoulding transports out of work top with supporting model equipment by transmit machine, meanwhile carries out the compacting of next Cavity structural member automatically.After adopting the utility model patented technology scheme, this mould is applied to the compacting that hydraulic system makes up Cavity structural member, utilizes mechanization production; Cut down the production time of Cavity structural member, improved production efficiency, the Cavity structural member of dried gel material compression moulding immediately can the demoulding; Make Cavity structural member production and demould time foreshorten to about 1 minute by 4 hours of manual production; And compression moulding the Cavity structural member product standard, density is big, intensity is big; Good looking appearance has been realized industrialization, mechanization production.
Description of drawings
Accompanying drawing 1 is a mould structure sketch map in the utility model.
Accompanying drawing 2 is a supporting model equipment structural representation in the utility model.
Accompanying drawing 3 is framed for the utility model China and foreign countries, inner mould core is connected sketch map with pore-forming with core rod.
Accompanying drawing 4 is the utility model split shed pressure ring structural representation.
Accompanying drawing 5 be in the utility model wall-forming with the fracture face sketch map of opening pressure ring.
Fig. 6 is the applied mechanical system schematic layout pattern of the mould of the utility model.
Accompanying drawing 7 is for using the combination Cavity structural member structure chart that the utility model is produced.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is done explanation.
The technical scheme of the utility model is a kind of mould that adopts machine to make the combination Cavity structural member; Accompanying drawing 1 is a mould structure sketch map in the utility model technical scheme; As shown in Figure 1, the mould subsystem comprises that supporting model equipment 1, outer framed 2, inner mould core 3, opening pressure ring 4, pore-forming are with core rod 15.Below in conjunction with subsequent drawings, each part of mould subsystem is carried out detailed description and analysis:
Fig. 2 is the supporting model equipment structural representation, and wherein Fig. 2 (a) is the profile of supporting model equipment 1, and Fig. 2 (b) is the vertical view of supporting model equipment 1.Shown in Fig. 2 (a); Supporting model equipment 1 comprises that base 5, wall ring 6, pore-forming are with die holder 14; Wherein pore-forming use die holder 14 is conical die holder, and wherein base 5 surrounds the material pond that lays the cementing slip with wall ring 6, can carry out feed in advance to the material pond through the second cloth mechanical subsystem; Perhaps after supporting model equipment is transported to work top by transmit machine subsystem location; By the first cloth mechanical subsystem feed is carried out in the material pond, material in the pond the cement gel ramming material after compression moulding, the base plate of formation Cavity structural member.The shape of wall ring 6 is decided according to the corner configurations of combination Cavity structural member base plate, is right angle trigonometry body wall ring at Fig. 2 (a) mesospore ring, and this outer wall ring can also be arranged to rectangular body wall ring, square body wall ring or trapezoidal body wall ring.In addition, can also be provided with inverted U-shaped raised line 13, the corresponding groove that forms on the surface of the Cavity structural member of compression moulding at base 5 inner surfaces; Can also hemispherical dimples 16 be set at base 5 inner surfaces, the corresponding hemispherical projections that forms on the surface of the Cavity structural member of compression moulding; Can also be provided with the moulding mark of printing the concave or convex printed words at base 5 inner surfaces, the cavity structure of compression moulding is corresponding to form printed words on the surface, thereby realizes the light printing of product brand or other signs.Wherein the printed words of inverted U-shaped raised line 13, pit 16 and the concave or convex of base 5 inner surface settings do not intersect mutually, intersect.Shown in Fig. 2 (b); Wall ring 6 is arranged on the base 5, and wall ring 6 is at the corner of rotation angle position formation polyline shaped, and the inclined-plane of right angle trigonometry body wall ring 6 is in the inboard; Surround the cement gel ramming material material pond that outside top extends out with base 5, base 5 inboards are provided with inverted U-shaped raised line 13 and pit 16.
Fig. 3 connects sketch map for framed, inner mould core, pore-forming outward with core rod, the profile of Fig. 3 (a) wherein for connecting, and Fig. 4 (b) is for connecting vertical view.Shown in Fig. 3 (a), outer framed 2 and inner mould core 3, inner mould core 3 and pore-forming with connecting through the fixed point mode between the core rod 15, the junction connects through connector 7, connector 7 adopts high-intensity steel or other Materials with High Strength; Wherein pore-forming is provided with the conical die hole with core rod 15 lower ends, and the conical pore-forming on conical die hole and the supporting model equipment 1 is with die holder 14 corresponding couplings; Framed outside 2 and inner mould core 3 between, inner mould core 3 and pore-forming be with forming the cloth passage 8 that pours into the cementing slip between the core rod 15, cloth passage 8 open upper end funnels, funnelform opening makes things convenient for pouring into fast of cement gel ramming material.Slip after compression moulding, framed outside 2 and inner mould core 3 between form the sidewalls of Cavity structural members in the cloth passage 8, at inner mould core 3 and pore-forming tube wall with the formation of the cloth passage between the core rod 15 Cavity structural member.When connecting with other system, outer framed 2 supports through frame connect the hydraulic column of the first press system, and press is controlled outer framed directed movement through the motion of hydraulic column.Shown in Fig. 3 (b), outer framed 2 and inner mould core 3, inner mould core 3 and pore-forming with connecting through connector 7 fixed point between the core rod 15, outer framed 2 and inner mould core 3 between, inner mould core 3 and pore-forming be with the formation cloth passage 8 of core rod 15.In addition can be fluted 9 in inner mould core 3 arranged outside, the effect of groove 9 is and can on the Cavity structural member of compression moulding, forms internal-rib that internal-rib can play the effect of enhancing to the bulk strength of Cavity structural member.
Fig. 4 is an opening pressure ring structural representation, and wherein Fig. 4 (a) is the upward view of opening pressure ring 4, and Fig. 4 (b) is the profile of opening pressure ring 4.Shown in Fig. 4 (a); Opening pressure ring 4 is made up of with opening pressure ring 20 with opening pressure ring 11 and pore-forming the wall-forming that is fixed on the pressing plate 10; Wall-forming forms opening 12 with opening pressure ring 20 at the position of corresponding connector 7 with opening pressure ring 11 and pore-forming; Opening 12 forms the stroke passage of connectors 7, and the vertical height of opening 12 is greater than outer framed height, comparative optimization be 1.5-2 times of outer framed height.The pressing plate 10 of the second press system through hydraulic column connection opening pressure ring 4, press be through the motion of hydraulic column, the motion of control opening pressure ring 4 and exerting pressure.Through when making up the Cavity structural member compacting; Opening pressure ring 4 is under the promotion of hydraulic machinery; Press to outer framed 2 and inner mould core 3 between cloth passage 8, wall-forming is with in the opening pressure ring 11 entering cloth passages 8, connector 7 is inserted in the opening 12; Wall-forming compresses reality with the cement gel ramming material that opening pressure ring 11 will pour in the cloth passage 8, forms the closely knit sidewall of Cavity structural member.Can with opening pressure ring 11 inboards raised line 13 be set at wall-forming in addition, the effect of raised line 13 be with inner mould core 3 on groove 9 be complementary, thereby on the Cavity structural member of compression moulding, form internal-rib.
Fig. 5 is for the fracture face sketch map of wall-forming with opening pressure ring 11, and shown in Fig. 5 (a), wall-forming can be deformation plance with the fracture face 1101 of opening pressure ring 11, and shown in Fig. 5 (b), fracture face 1101 is the inclined-plane, and shown in Fig. 5 (c), fracture face 1101 is the plane.When carrying out the Cavity structural member compacting; Wall-forming with opening pressure ring 11 press to outer framed 2 and inner mould core 3 between cloth passage 8; Cement gel ramming material in the cloth passage is according to the shape of wall-forming with opening pressure ring 11 fracture faces 1101; Form the sidewall interface of Cavity structural member, as shown in Figure 7, the sidewall interface of Cavity structural member is corresponding also can be deformation plance, inclined-plane and plane.The Cavity structural member that interface matees each other is built up the combination Cavity structural member in complete the be applied directly to hollow building cover.
Fig. 6 is the applied mechanical system schematic layout pattern of the mould of the utility model; Transmit machine subsystem A is installed under work top; The first press subsystem B connects outer framed 2, the first cloth mechanical subsystem C to be responsible for carrying out feed, the second press subsystem connection opening pressure ring 4 in external framed 2; The E of high-frequency vibration system also is installed under work top; The second cloth mechanical subsystem F can be set in addition, be responsible for supporting model equipment 1 is carried out preparatory feed, the automatic operation of all systems of autonomous control subsystem G control.
Operation between its each system is cooperated as follows:
Other subsystems of autonomous control subsystem control are the following operation of operation automatically;
Supporting model equipment 1 is placed on the preparation work table top, and by the second cloth mechanical subsystem that the material basin irrigation of supporting model equipment 1 is full, supporting model equipment 1 was transported to workbench through transmit machine 1 system location after material filling finished;
Perhaps without material filling, supporting model equipment 1 directly is transported to work top through transmit machine subsystem location;
The first press subsystem from the downward setting movement of initial position to the operating position; Outer framed 2, inner mould core 3 and the pore-forming connector with core rod 15 is positioned on the supporting model equipment 1; Outer framed 2 with supporting model equipment 1 on wall ring 6 contact, combine, seal, pore-forming with core rod 15 superimposed in pore-forming with die holder 14 on the die body of formation mould;
Carry out laying of cementing slip by the first cloth mechanical subsystem through cloth passage 8;
The high-frequency vibration system keeps vibrations, cooperates the first cloth mechanical subsystem to accomplish laying of cementing slip fast;
After material filling is accomplished; The second press subsystem starts high-strength hydraulic pressure; Promote the 4 downward setting movements of opening pressure ring to the operating position from initial position; Wall-forming is pressed to cloth passage 8 with opening pressure ring 11, and the compacting of Cavity structural member is accomplished in the rapid closely knit moulding under the double action of high-frequency vibration and hydraulic pressure of priming charge earth rubber ramming material slurry;
The second press subsystem stops compacting and keeps static; The first press subsystem drives outer framed 2, inner mould core 3 and pore-forming with the setting movement that makes progress of the connector of core rod 15; Corresponding connector 7 moves upward along the opening 12 of opening pressure ring 4; The first press subsystem moves to initial position and keeps static, and die body oppositely decomposes completion;
After the maintenance of the first press subsystem was static, the second press subsystem moved upward, and drove opening pressure ring 4 location and moved to initial position and keep static;
The Cavity structural member of compression moulding is contained in the supporting model equipment 1, transports out of work top through the transmit machine subsystem and carries out the post-processed maintenance.
Aforementioned is a full-automatic complete cycle of Cavity structural member, and when the molding cavity member transported out of, next Cavity structural member had entered into pressing stage, goes round and begins again and realizes the streamlined production of Cavity structural member.
Fig. 7 is for using the combination Cavity structural member structure chart that this machine die system produces, and shown in Fig. 7 (a), the sidewall interface of the Cavity structural member of compression moulding is a deformation plance; Shown in Fig. 7 (b); Interface is the inclined-plane, and shown in Fig. 7 (c), interface is the plane; The Cavity structural member combination of two couplings; Form the combination Cavity structural member of sealing, fluted on the surface of one of them Cavity structural member, this groove series cement cementitious slurry relies on the U-shaped raised line 13 of base 5 inner surfaces on the die device 1 to form; The semicircle spherical protuberances is arranged on the surface of one of them Cavity structural member, and this spheroidal projection cementing slip relies on the semicircle spherical pit 16 of base 5 inner surfaces on the die device 1 to form.Can directly be used in building of cast-in-situ open-web floor after the Cavity structural member combination among Fig. 7.
Should be noted that at last: above embodiment only in order to the explanation the utility model technical scheme but not to its restriction; Although the utility model has been carried out detailed explanation with reference to the foregoing description; The those of ordinary skill in affiliated field is to be understood that; Still can make amendment or be equal to replacement the specific embodiment of the utility model, and the end breaks away from any modification of the utility model spirit and scope and perhaps is equal to replacement, it all should be encompassed in the middle of the claim scope of the utility model.
Claims (9)
1. a machine is made the combination Cavity structural member and is used mould; Form with core rod and opening pressure ring by supporting model equipment, outer framed, inner mould core, pore-forming; Said supporting model equipment is made up of with die holder base, wall ring and pore-forming; Said outer framedly be connected with the fixed point mode through connector with core rod with inner mould core, inner mould core and pore-forming; Said outer framed and inner mould core, inner mould core and pore-forming are with formation cloth passage between the template core; Said opening pressure ring comprises wall-forming and uses the opening pressure ring with opening pressure ring and pore-forming, and said wall-forming is provided with opening with the opening pressure ring at the position of corresponding connector with opening pressure ring and pore-forming, during work wall-forming with the opening pressure ring stretch into cloth passage between the outer framed and inner mould core, pore-forming with opening pressure ring entering inner mould core and pore-forming with the cloth passage between the core rod; Wall-forming is worked with the opening pressure ring with opening pressure ring and pore-forming simultaneously; Cementing slip in the cloth passage is exerted pressure, and the opening of said opening pressure ring intersects with all connectors when work, and said wall-forming uses opening pressure ring and pore-forming to use the fracture face of opening pressure ring to be the face of effectively exerting pressure.
2. mould as claimed in claim 1 is characterized in that, the base inboard of said supporting model equipment is provided with at least a in the pit of hemispheric indent, the inverted U-shaped raised line.
3. mould as claimed in claim 2 is characterized in that the pit of the inboard hemispheric indent that is provided with of said base and inverted U-shaped raised line are non-intersect.
4. mould as claimed in claim 1 is characterized in that, said outer framed and inner mould core, inner mould core and pore-forming are funnel-form on forming the cloth passage that pours into slip between the core rod.
5. mould as claimed in claim 1 is characterized in that said inner mould core arranged outside has the groove of indent.
6. mould as claimed in claim 5 is characterized in that, said opening pressure ring inboard is provided with raised line, and the groove of said raised line and inner mould core arranged outside is complementary.
7. mould as claimed in claim 1 is characterized in that, the base inboard of said supporting model equipment is reserved with printed words evagination or indent.
8. mould as claimed in claim 1 is characterized in that, the pore-forming of said supporting model equipment uses die holder to be conical die holder, and said pore-forming is provided with the conical die hole of corresponding circle taper die holder with the core rod lower end.
9. mould as claimed in claim 1 is characterized in that, said wall-forming uses opening pressure ring and pore-forming to use the fracture face of opening pressure ring to be deformation plance, inclined-plane or plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203276532U CN202292996U (en) | 2011-09-02 | 2011-09-02 | Die for manufacturing combined cavity member by using machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203276532U CN202292996U (en) | 2011-09-02 | 2011-09-02 | Die for manufacturing combined cavity member by using machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202292996U true CN202292996U (en) | 2012-07-04 |
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ID=46361968
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203276532U Expired - Lifetime CN202292996U (en) | 2011-09-02 | 2011-09-02 | Die for manufacturing combined cavity member by using machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202292996U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294740A (en) * | 2011-09-02 | 2011-12-28 | 王本淼 | Die for making combined cavity member in machine |
| CN111300623A (en) * | 2020-03-25 | 2020-06-19 | 吴岱霖 | Mold for ceramic production and ceramic production process thereof |
-
2011
- 2011-09-02 CN CN2011203276532U patent/CN202292996U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294740A (en) * | 2011-09-02 | 2011-12-28 | 王本淼 | Die for making combined cavity member in machine |
| CN102294740B (en) * | 2011-09-02 | 2013-06-19 | 王本淼 | Die for making combined cavity member in machine |
| CN111300623A (en) * | 2020-03-25 | 2020-06-19 | 吴岱霖 | Mold for ceramic production and ceramic production process thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120704 Effective date of abandoning: 20121115 |
|
| C20 | Patent right or utility model deemed to be abandoned or is abandoned |