CN1152089C - Production method of high wear-resisting solid surfacing material - Google Patents
Production method of high wear-resisting solid surfacing material Download PDFInfo
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- CN1152089C CN1152089C CNB001175548A CN00117554A CN1152089C CN 1152089 C CN1152089 C CN 1152089C CN B001175548 A CNB001175548 A CN B001175548A CN 00117554 A CN00117554 A CN 00117554A CN 1152089 C CN1152089 C CN 1152089C
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- high wear
- surfacing material
- aluminum oxide
- solid surfacing
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Abstract
The present invention relates to a production method of high wear-resisting solid surfacing materials, which is characterized in that the method has the procedures that 22.9 to 49.1 weight portions of unsaturated polyester resin, 49.1 to 54.8 weight portions of particle fillers, 0.98 to 18.6 weight portions of aluminum oxide, 0 to 2.3 weight portions of pigment, 0.74 to 4 weight portions of yellowing hardener and 0.74 to 4 weight portions of accelerator are mixed, stirred uniformly mixed and pumped to vacuum. Secondly, the mixture is poured in a prepared mould for shaping and solidifying for 1 to 8 hours, and the material is prepared after demoulding and post processing. The aluminum oxide is used as a hardening wear-resisting addition material with more than 200 meshes of grain diameters. The solid surfacing material prepared by method has the advantages of excellent wear resistance and the good processing performance of composite materials and can be cut and processed by common electric tools of carpenters, so the surfacing material has the advantages of good anti-pollution performance, good corrosion resistance, low water absorption and excellent comprehensive mechanical performance and can be used for wall-floor tiles, kitchen furniture panels, decoration finishing materials, etc.
Description
The present invention relates to a kind of high molecular polymer environmentfriendly products manufacture method for artificial marble, specifically the manufacture method of high wear-resisting solid surfacing material.With the solid surface material that this method is made, the wear resisting property excellence, fire-retardant, processing is easy flexibly.
Along with the reinforcement of people's environmental consciousness and the poorness day by day of human natural resources, matrix material does not have radiation, antipollution, shock resistance, characteristics easy to process with it, be widely accepted very soon, but present resene matrix material is difficult to satisfy simultaneously composite requests such as wear resistance, processibility all the time, particularly can still do not had matrix material at present and can satisfy service requirements fully by the plane materiel of heavy wear as surfaces such as wall floor tile, furniture.In application number is 94100211 patent, set forth method for composite material with high molecular polymer adding aluminum hydroxide and hollow pearl, this invention has made a kind of light composite material, and product is frangible, wear resisting property can not satisfy service requirements far away but the adding of hollow pearl makes; In application number is 94100951.3 patent, disclosing a kind of natural rubble-granite tankage that utilize is the method that major ingredient is made wall ground brick, though this method has improved wear resistance, but the introducing of natural granite can be brought radioactive source into inevitably, the more important thing is its processing characteristics extreme difference, almost the processing conditions with natural granite is the same, and simultaneously flame retardant resistance, shock resistance more can't be compared with organic composite material completely, are difficult to satisfy service requirements.
The manufacture method that the purpose of this invention is to provide a kind of high wear-resisting solid surfacing material, solid surface material with present method manufacturing, can satisfy the needs that high wearing and tearing occasion is used, and have with each type electric tool in-situ processing, fire-retardant, anti-soil, comprehensive physicochemical property excellent characteristics.
The manufacture method of high wear-resisting solid surfacing material is characterized in that may further comprise the steps:
By weight, get unsaturated polyester resin 22.9-49.1 part, granular filler 49.1-54.8 part, aluminum oxide 0.98-18.6 part, pigment 0-2.3 part, solidifying agent 0.74-4 part, promotor 0.74-4 part, mix, stir and vacuumize, pouring off-the-shelf die for molding then into solidified 1-8 hour, aftertreatment is carried out in the demoulding.
Unsaturated polyester resin can replace with Resins, epoxy or polyacrylic ester resinoid or acrylic resin among the present invention.
Granular filler among the present invention is aluminium hydroxide, lime carbonate or both mixtures, wherein can add color grains so that obtain the appearance effect of natural granite.
Aluminum oxide is as increasing hard attrition resistant interpolation material among the present invention, and particle diameter is the above particulates of 200 orders, as 325 orders, 400 orders.
The solid surface material that makes by aforementioned process, have the excellent abrasive energy, add color grains and make product have the bright and colourful outward appearance of natural granite, the characteristics of lithotome, have the excellent processing characteristics of matrix material simultaneously, can cut, process with general woodwork power tool at the scene, antipollution, corrosion-resistant, water-intake rate is low, the comprehensive mechanical property excellence, can be used for the wall floor tile, kitchen furniture panel, decorating and renovating material etc.
Fig. 1 is a process flow sheet of the present invention;
Table 1 is solid surface material of the present invention and common composite-material abrasive contrast table.
The present invention is described in further detail below in conjunction with example:
Embodiment 1: the making of the wear-resisting solid surface material of band particle pattern
Get 49.1kg 956 unsaturated polyesters respectively, the filling aluminium hydrate that contains color grains of 46.1kg, the 3.98kg aluminum oxide, 0.21kg cobalt water vacuumizes after the 0.21kg solidifying agent stirs, and pours forming and hardening in the shaper of coating release agent into.Carry out aftertreatment processing etc. after the demoulding, technical process as shown in Figure 1.The solid surface material of band particle pattern of the present invention is fire-retardant, excellent in abrasion resistance, and the pattern assortment can reach over one hundred kind, and manufacture simple and convenient.
Embodiment 2: the making of the wear-resisting solid surface material of solid color
Get the 46.1kg956 unsaturated polyester respectively, 49.1kg contains the filling aluminium hydrate of pigment, the 3.9kg aluminum oxide, 0.23kg cobalt water stir after, add the solidifying agent of 0.35kg, stir and vacuumize, pour in the off-the-shelf mould, after gelling was solidified, the demoulding was carried out aftertreatment and is got final product.
Solid color solid surface material of the present invention can be made into on-gauge plate (2.44 0.76 0.012m), carries out suitability for industrialized production, and it is low to have a water-intake rate, antipollution, wear resisting property excellence, advantage such as the color designability is strong, solid surface material of the present invention and common composite-material abrasive contrast, as shown in table 1.
Claims (4)
1, the manufacture method of high wear-resisting solid surfacing material is characterized in that may further comprise the steps:
By weight, get unsaturated polyester resin 22.9-49.1 part, granular filler 49.1-54.8 part, aluminum oxide 0.98-18.6 part, pigment 0-2.3 part, solidifying agent 0.74-4 part, promotor 0.74-4 part, mix, stir and vacuumize, pouring off-the-shelf die for molding then into solidified 1-8 hour, the demoulding, carry out aftertreatment, the aluminum oxide particle diameter is more than 200 orders.
2, according to the manufacture method of the described high wear-resisting solid surfacing material of claim 1, it is characterized in that: unsaturated polyester resin can replace with Resins, epoxy or polyacrylic ester resinoid or acrylic resin.
3, according to the manufacture method of the described high wear-resisting solid surfacing material of claim 1, it is characterized in that: granular filler is aluminium hydroxide or lime carbonate or both mixtures, wherein can add color grains so that obtain the appearance effect of natural granite.
4, according to the manufacture method of the described high wear-resisting solid surfacing material of claim 1, it is characterized in that: the aluminum oxide particle diameter is 325 orders.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB001175548A CN1152089C (en) | 2000-10-20 | 2000-10-20 | Production method of high wear-resisting solid surfacing material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB001175548A CN1152089C (en) | 2000-10-20 | 2000-10-20 | Production method of high wear-resisting solid surfacing material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1321706A CN1321706A (en) | 2001-11-14 |
| CN1152089C true CN1152089C (en) | 2004-06-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB001175548A Expired - Fee Related CN1152089C (en) | 2000-10-20 | 2000-10-20 | Production method of high wear-resisting solid surfacing material |
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| Country | Link |
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| CN (1) | CN1152089C (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992264B (en) * | 2010-12-07 | 2012-10-03 | 山东理工大学 | Resin casting mould rapid manufacturing method |
| CN102827466A (en) * | 2012-09-17 | 2012-12-19 | 周裕佳 | Formulation of toughened porcelain for bathroom facilities, and manufacturing method thereof |
| CN104804625A (en) * | 2015-04-14 | 2015-07-29 | 天台县德沐洁具厂 | Mold outer surface additive for sink processing |
| CN106833002A (en) * | 2015-12-07 | 2017-06-13 | 徐文寿 | The manufacture method of the antibiotic colored quartz basin of resin base complex abrasion-proof |
| CN107227469B (en) * | 2017-06-26 | 2019-01-15 | 南京市产品质量监督检验院 | A kind of 3D gold electroforming solution, preparation method and its application firmly |
| CN107572891A (en) * | 2017-08-29 | 2018-01-12 | 无为县鑫品石业有限公司 | One kind synthesis toughness marble and its manufacture method |
| CN109305773A (en) * | 2018-10-26 | 2019-02-05 | 广东博瑞格新材料科技股份有限公司 | A kind of hilllock stone jade and preparation method thereof |
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2000
- 2000-10-20 CN CNB001175548A patent/CN1152089C/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN1321706A (en) | 2001-11-14 |
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