CN101929230B - Concrete polished finish hanging board of beige travertine ballast and manufacture method thereof - Google Patents
Concrete polished finish hanging board of beige travertine ballast and manufacture method thereof Download PDFInfo
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- CN101929230B CN101929230B CN2010102527213A CN201010252721A CN101929230B CN 101929230 B CN101929230 B CN 101929230B CN 2010102527213 A CN2010102527213 A CN 2010102527213A CN 201010252721 A CN201010252721 A CN 201010252721A CN 101929230 B CN101929230 B CN 101929230B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
The invention relates to a concrete polished finish hanging board of beige travertine ballast and a manufacture method thereof, belonging to the field of building material products. The hanging board comprises a concrete board formed by mixing white cement and beige travertine ballast and a reinforced net arranged in the concrete board, wherein one surface of the concrete board is a polished finish, and embedded iron members are fixed at the other four corners of the other surface. The method comprises the following steps of: erecting a forming die in the size identical to the size of a hanging board to be made; putting the reinforced net in the die and putting the embedded iron members at the four corners of the die; mixing the beige travertine ballast, the white cement, a pigment and water into viscous concrete and casting the viscous concrete in the die; pounding and screeding; hardening and dismounting the die; forming a blank board; grinding and polishing the front surface of the blank board; and carrying out protection treatment on the polished finish to obtain a finished product of the concrete polished finish hanging board of beige travertine ballast. The invention has the advantages of attractive appearance similar to beige travertine stones, economy, practicability, firm and reliable mounting, and the like.
Description
Technical field
The invention belongs to the plastics products for building field, specially refer to material prescription, processing technology and structure design.
Background technology
Clear-water concrete plate in the precast concrete plank and rough concrete plate are because its unique decorative effect and performance have been widely used in the indoor and outdoor metope decoration of building.Early stage stone exposes, the concrete link plate of surface rubbing polishing, owing to there is tangible defective workmanship, therefore do not have and can in actual engineering, widely apply.
Stone exposes, the surface decoration effect of the concrete link plate of surface rubbing polishing mainly depends on natural gravel and polishes, polishes stone material natural vein, color and luster and two factor decisions of concrete mortar color matching that the back is revealed.Early stage material prescription does not have clear and definite proportioning ratio, so finishing effect is unstable, not attractive in appearance.
And the processing of above-mentioned facing plate main lean on artificial with the small-power hand-held polish, polishing mechanical machines, so production efficiency is low, quality is unstable, can't satisfy in enormous quantities, the requirement of high-quality practical applications.
In the existing in addition link plate structure design, there is tangible technological deficiency in the built-in fitting design that particularly articulates with body of wall, is difficult for regulating, and installation difficulty is big, and installation quality is difficult to guarantee.
Summary of the invention
The objective of the invention is in order to overcome the weak point of prior art; A kind of new concrete polished finish hanging board of beige travertine ballast and preparation method thereof is proposed; This facing link plate not only has similar attractive in appearance of cream-coloured hole stone; And having an advantage economical and practical, environmental protection, this method has that safety is good, function admirable, plurality of advantages such as solid and reliable, convenient and swift.
A kind of concrete polished finish hanging board of beige travertine ballast that the present invention proposes; It is characterized in that; This link plate comprises the concrete slab that is mainly formed by white cement, the mixing of cream-coloured hole stone rock ballast; Place the reinforced mesh of concrete slab in advance, a surface of this concrete slab is the polishing facing, and four angles on another surface are fixed with embedded iron parts.
The present invention also proposes to prepare the method for above-mentioned link plate, it is characterized in that, comprises processing the dull and stereotyped or L shaped flap of in-line, and this method specifically may further comprise the steps:
1) during the in-line slab, a good moulding form on smooth place or platform, moulding form is surrounded by 4 angle steel or square steel pipe and forms, and its length is identical with the length of making link plate; When L shaped flap was made, formwork was used L shaped block out mold, is divided into inside and outside two, is upright on smooth place or the platform; The length of L shaped steel form and width are decided according to the length and the width of link plate, between inside and outside two steel forms according to the thickness slot milling of link plate;
2) put into the reinforced mesh of forming by the mutual square crossing of reinforcing bar in the in-line flat plate mold, in mould, put into embedded iron parts again for four jiaos; The reinforced mesh that is used for L shaped flap is put among the L shaped flap mould after the bending an angle of 90 degrees earlier, in mould, puts into embedded iron parts again for four jiaos.
3) cream-coloured hole stone rock ballast, white cement, tinter and water are mixed into thick concrete by a certain percentage after, be poured in the mould; With the cream-coloured hole stone ballast concrete tamping in the mould, floating; After treating that the interior cream-coloured hole stone ballast concrete knot of mould is hard, remove mould; Form a cream-coloured hole stone ballast concrete blank flat;
4) adopt automation polishing equipment that said cream-coloured hole stone ballast concrete blank flat front face surface is polished, polishes;
5. do the protective treatment of burnishing surface surface layer:
5-1 at first removes burnishing surface surface floating dust and pollutant;
5-2 is again to twice alkali resistant sealing of clean Surface brushing water-based fluorocarbon priming paint, air dry;
5-3 brushes twice water-based fluorocarbon varnish at last again on dried priming paint, obtain the concrete polished finish hanging board of beige travertine ballast finished product after the air dry.
The present invention has following characteristics:
The present invention is as main material with rock ballast discarded in the natural cream-coloured hole stone exploitation process; Rely on through the stone material true qualities after polishing, polishing and the good collocation of cement mortar color, process the high-grade decorative panel of attractive in appearance, solid and reliable, economical and practical metope; Not only can follow nature cream colour hole stone true qualities, and can save valuable natural stone resource, meet the environmental protection theory of sustainable development.
The characteristics of processing technology of the present invention are to adopt high-quality, the stable mass production of high-power automated production equipment.Overcome the defective that traditional prefabricated profiled concrete slab is prone in process.
Description of drawings
Fig. 1 is a concrete polished finish hanging board of beige travertine ballast structural representation of the present invention;
Fig. 2 is an embedded iron parts structural representation of the present invention;
When Fig. 3 is link plate of the present invention lifting, the interim installation circular hole bolt sketch map that uses.
Fig. 4 is the structural representation of the embodiment of the invention one, and wherein a is a schematic perspective view, and b is the A-A section of a.
Fig. 5 is structural representation (three-dimensional signal) figure of the embodiment of the invention two.
The process schematic representation of Fig. 6 in the inventive method two L shaped flap vertical plane jam-packeds being polished, polish.
The process schematic representation of Fig. 7 in the inventive method the dull and stereotyped straight flange jam-packed of two in-lines being polished, polishes
The specific embodiment
A kind of concrete polished finish hanging board of beige travertine ballast that the present invention proposes and preparation method thereof specifies as follows in conjunction with accompanying drawing and embodiment;
The concrete polished finish hanging board of beige travertine ballast that the present invention proposes; Its structure is as shown in Figure 1; Comprise mainly and mix the concrete slab 1 that forms by white cement, cream-coloured hole stone rock ballast; Place the reinforced mesh 2 of concrete slab in advance, a surface of this concrete slab is polishing facing 11, and four angles on another surface 12 are fixed with embedded iron parts 3.
Above-mentioned reinforced mesh is formed with vertical reinforcing bar 22 interconnections by many horizontal reinforcements 21.
The structure of above-mentioned embedded iron parts 3 is as shown in Figure 2; Strengthening anchor bar 32 by U shaped steel piece 31 and Duo Gen J type forms with Duo Gen and J type reinforcement anchor bar straight shaped steel muscle 33 connected vertically; The straight end that this J type is strengthened anchor bar is welded on the U shaped steel piece, and the one side of this U shaped steel piece has hoisting and locating screw 34.
33 at least 2 of the reinforcement anchor ribs of built-in fitting; Strengthening anchor bar 32 with the J type is weldingly connected; Strengthening anchor rib length should be connected with the effective of arrangement of reinforcement with assurance greater than the arrangement of reinforcement steel lattice spacing in the link plate more than 1 times, guarantees that built-in fitting and link plate steel work are combined into a firm integral body.
When said embedded iron parts also comprises the link plate lifting, the interim mounting circular ring shape bolt that uses, the annular bolt is made up of an annulus 71 and a screw rod 72, and is as shown in Figure 3.
Above-mentioned concrete polished finish hanging board of beige travertine ballast can be the dull and stereotyped or L shaped flap of in-line.
The weight proportion of above-mentioned each composition of concrete slab is: white cement: the % of cream-coloured hole stone rock ballast=(40-60): (60-40) %; Cream colour hole stone rock ballast particle size range is 1mm to 15mm.
For following nature stone material true qualities, the present invention also can add one or more tinters on the basis of mentioned component, and the gross weight that this tinter adds is (0.1-1.0) % of white cement.
This tinter can be chosen one or more in iron oxide red, the iron oxide yellow.Can adjust proportion scale according to the true qualities of natural cream-coloured hole stone rock ballast in the actual production process.
Above-mentioned cream-coloured hole stone rock ballast can be made up of cream-coloured hole stone rock ballast coarse aggregate and cream-coloured hole stone rock ballast fines, and the size range of two kinds of aggregates is respectively:
Cream colour hole stone rock ballast coarse aggregate size: 6mm to 15mm
Cream colour hole stone rock ballast fines particle diameter: 1mm to 6mm
The ratio of cream colour hole stone rock ballast coarse aggregate and the thin coarse aggregate of cream-coloured hole stone rock ballast is 2: (1-2).
Embodiment one is the flat link plate of in-line cream colour hole stone ballast concrete polishing facing, and its structure is as shown in Figure 4.
Comprise by white cement, cream-coloured hole stone rock ballast and tinter and mix the concrete slab 1 that forms, place the reinforced mesh 2 of concrete slab in advance, a surface of this concrete slab is polishing facing 11, and four angles on another surface 12 are fixed with embedded iron parts 3.
The structure of above-mentioned embedded iron parts 3 is strengthened anchor bar 32 by U shaped steel piece 31 and 2 J types and is formed with J type reinforcement anchor bar straight shaped steel muscle 33 connected vertically with 2; The straight end that this J type is strengthened anchor bar is welded on the U shaped steel piece, and the one side of this U shaped steel piece has hoisting and locating screw 34.
The length of horizontal reinforcement 21 is 950mm, and spacing is 100mm, and diameter is 6mm.The length of vertical reinforcing bar 22 is 950mm, and spacing is 100mm, and diameter is 6mm.Horizontal reinforcement 21 forms reinforced mesh with vertical reinforcing bar 22 interconnections.
The U shaped steel length of embedded iron parts 3 is 80mm, highly is 60mm, and thickness is 20mm, and the width that stitches between U shaped steel two walls is 14mm.The diameter of two J type reinforcement anchor bars 32 is 6mm, and length is 150mm, and two diameters of strengthening anchor bars 33 are 6mm, and length is 250mm.
The prescription of the concrete slab of present embodiment is following:
White cement 40%;
Cream colour stone coarse aggregate 40% particle diameter is 6mm to 15mm;
Cream colour stone fines 20% particle diameter is 1mm to 6mm;
Iron oxide red 0.08% (with the ratio of white cement)
Iron oxide yellow 0.6% (with the ratio of white cement)
Add that water is some to mix.
Embodiment two is the flat link plate of another kind of in-line cream colour hole stone ballast concrete polishing facing, and its structure is as shown in Figure 4.
Present embodiment is that with the difference of embodiment one concrete composition is different, and the prescription of the concrete slab of present embodiment is following:
White cement 50%
Cream colour stone aggregate 50% particle size range is 1mm to 15mm.
Add that water is some to mix.
Embodiment three is the flat link plate of another kind of in-line cream colour hole stone ballast concrete polishing facing, and its structure is as shown in Figure 4.
Present embodiment is that with the difference of embodiment one concrete composition is different, and the prescription of the concrete slab of present embodiment is following:
White cement 60%
Cream colour stone aggregate 40% particle size range is 1mm to 15mm.
Iron oxide yellow 1.0% (with the ratio of white cement);
Add that water is some to mix.
Embodiment four is L shaped concrete polished finish hanging board of beige travertine ballast, and its structure is as shown in Figure 5.
The material prescription of present embodiment is following:
White cement 40%
Cream colour stone coarse aggregate 40% particle diameter: 6mm to 15mm;
Cream colour stone fines 20% particle diameter: 1mm to 6mm;
Iron oxide red 0.05% (with the ratio of white cement);
Iron oxide yellow 0.7% (with the ratio of white cement);
It is some to add water.
Embodiment five is the flat link plate of another kind of L font cream colour hole stone ballast concrete polishing facing, and its structure is as shown in Figure 5.
Present embodiment is that with the difference of embodiment one concrete composition is different, and the prescription of the concrete slab of present embodiment is following:
White cement 50%
Cream colour stone coarse aggregate 25% particle diameter: 6mm to 15mm;
Cream colour stone fines 25% particle diameter: 1mm to 6mm;
Iron oxide red 0.1% (with the ratio of white cement);
Add that water is some to mix.
The method of the above-mentioned concrete polished finish hanging board of beige travertine ballast of making that the present invention proposes may further comprise the steps:
Concrete polished finish hanging board of beige travertine ballast can be processed the dull and stereotyped or L shaped flap of in-line, and manufacture craft is following:
1. during the in-line slab, (or platform) gone up good moulding form in smooth place, and moulding form is surrounded by 4 hardwares (angle steel or square steel pipe) and forms, and its length is identical with the length of making link plate; When L shaped flap was made, formwork was used L shaped block out mold, is divided into inside and outside two, is upright on the smooth place (or platform).The length of L shaped steel form and width are decided according to the length and the width of link plate, between inside and outside two steel forms according to the thickness slot milling of link plate.
2. put into the reinforced mesh of forming by the mutual square crossing of reinforcing bar in the in-line flat plate mold, in mould, put into embedded iron parts again for four jiaos; The reinforced mesh of L shaped flap is put among the L shaped flap mould after need bending an angle of 90 degrees, in mould, puts into embedded iron parts again for four jiaos.
3. with cream-coloured hole stone rock ballast (particle size range is 1mm to 15mm), white cement, tinter (one or both among optional iron oxide red, the iron oxide yellow; Also can save) and water after (amount of water for conventional knowledge of the those skilled in the art) is mixed into thick concrete by a certain percentage, be poured in the mould; With the cream-coloured hole stone ballast concrete tamping in the mould, floating; After treating that the interior cream-coloured hole stone ballast concrete knot of mould is hard, remove mould; Form a cream-coloured hole stone ballast concrete blank flat;
4. adopt automation polishing equipment that above-mentioned cream-coloured hole stone ballast concrete blank flat front face surface is polished, polishes: to polish, polish and can adopt following two kinds of concrete technologies:
A, polish, polish the side cut processing method:
The flow process of this technology be when prefabricated blank flat with strengthening 15mm around the plate face, polish polishing accomplish after with this part excision, again 45 degree are fallen on positive four limits and decorate angles.
B, polish, polish the processing technology of not cutting edge:
It is as shown in Figure 6 that L shaped flap of the present invention polishes, polishes the processing technology of not cutting edge, and is two blocks of L shaped blank flaps 14 are abutted against together, is placed on (platform has groove, and L shaped vertical one side is stretched into wherein) on the platform 6.Need polish, burnishing surface up, by polishing polishing machine 9 the plate face is polished after the polishing, again another need be polished burnishing surface and repeat last step, polish polishing until whole flaps front and accomplish.
It is as shown in Figure 7 that in-line flat board of the present invention polishes, polishes the processing technology of not cutting edge, and is two in-lines dull and stereotyped 1 are abutted against together, is placed on the platform 8.Need polish, burnishing surface up, by polishing polishing machine 9 the plate face is polished polishing.
5. do the protective treatment of burnishing surface surface layer:
Owing to expose through concrete polished finish hanging board of beige travertine ballast stone aggregate overground, that throw after cutting; The protective treatment of carrying out surface layer is necessary important procedure; Concrete polished finish hanging board of beige travertine ballast carries out waterproof, antifouling processing on its surface after fully maintenance is dried; Can effectively improve the application life of link plate, and make its natural beauty more.
The concrete technology of burnishing surface surface layer protective treatment is following:
5-1 at first removes burnishing surface surface floating dust and pollutant;
5-2 is again to twice alkali resistant sealing of clean Surface brushing water-based fluorocarbon priming paint, air dry;
5-3 brushes twice water-based fluorocarbon varnish at last again on dried priming paint, obtain the concrete polished finish hanging board of beige travertine ballast finished product after the air dry.
In the actual mechanical process, can suitably adjust technology according to requirements such as different materials and surface gloss, water resistancees.
The mounting method of the concrete polished finish hanging board of beige travertine ballast that the present invention proposes may further comprise the steps:
1. at first on the positioning screw hole of the embedded iron parts 3 of concrete polished finish hanging board of beige travertine ballast, screw in mounting circular ring shape bolt.Hook annulus 71 with suspension hook during installation, can unload mounting circular ring shape bolt after the facing link plate is winched to required installation position.
2. below the facing link plate, there are two L sections spares that are fixed on the metope upwards to snap in the U type groove of embedded iron parts 3 of facing link plate bottom, hold the facing link plate.
3. above the facing link plate, there are two L sections spares that are fixed on the metope to snap in the U type groove of embedded iron parts 3 on facing link plate top downwards, fasten the facing link plate.
This connected mode reasonable stress, level, vertical force that link plate is born all are delivered on the link plate through embedded iron parts, have guaranteed the security reliability of tie point.This connected mode is convenient to install adjustment, has improved installation effectiveness, has reduced installation cost.
Claims (9)
1. concrete polished finish hanging board of beige travertine ballast; It is characterized in that; This link plate comprises the concrete slab that is mainly formed by white cement, the mixing of cream-coloured hole stone rock ballast; Place the reinforced mesh of concrete slab in advance, a surface of this concrete slab is the polishing facing, and four angles on another surface are fixed with embedded iron parts;
Said embedded iron parts comprises U shaped steel piece, many J types reinforcement anchor bars, many and J type reinforcement anchor bar straight shaped steel muscle connected vertically, and the straight end that this J type is strengthened anchor bar is welded on the U shaped steel piece, and the one side of this U shaped steel piece has the hoisting and locating screw.
2. link plate according to claim 1 is characterized in that said embedded iron parts also comprises mounting circular ring shape bolt, and mounting circular ring shape bolt is made up of an annulus and a screw rod.
3. link plate according to claim 1 is characterized in that the weight proportion of said each composition of concrete slab is: white cement: the % of cream-coloured hole stone rock ballast=(40-60): (60-40) %; Cream colour hole stone rock ballast particle size range is 1mm to 15mm.
4. link plate according to claim 1 is characterized in that said concrete slab also is added with one or more tinters, and the gross weight that this tinter adds is (0.1-1.0) % of white cement.
5. like the said link plate of claim 4, it is characterized in that this tinter of said concrete slab is chosen one or more in iron oxide red, the iron oxide yellow.
6. link plate according to claim 1 is characterized in that said cream-coloured hole stone rock ballast is made up of cream-coloured hole stone rock ballast coarse aggregate and cream-coloured hole stone rock ballast fines, and the size range of two kinds of aggregates is respectively:
Cream colour hole stone rock ballast coarse aggregate size: 6mm to 15mm;
Cream colour hole stone rock ballast fines particle diameter: 1mm to 6mm;
The ratio of cream colour hole stone rock ballast coarse aggregate and the thin coarse aggregate of cream-coloured hole stone rock ballast is 2: (1-2).
7. one kind prepares the method for concrete polished finish hanging board of beige travertine ballast according to claim 1, it is characterized in that, comprises processing the dull and stereotyped or L shaped flap of in-line, specifically may further comprise the steps:
1) during the in-line slab, a good moulding form on smooth place or platform, moulding form is surrounded by 4 angle steel or square steel pipe and forms, and its length is identical with the length of making link plate; When L shaped flap was made, formwork was used L shaped block out mold, is divided into inside and outside two, is upright on smooth place or the platform; The length of L shaped steel form and width are decided according to the length and the width of link plate, between inside and outside two steel forms according to the thickness slot milling of link plate;
2) put into the reinforced mesh of forming by the mutual square crossing of reinforcing bar in the in-line flat plate mold, in mould, put into embedded iron parts again for four jiaos; The reinforced mesh that is used for L shaped flap is put among the L shaped flap mould after the bending an angle of 90 degrees earlier, in mould, puts into embedded iron parts again for four jiaos;
3) cream-coloured hole stone rock ballast, white cement, tinter and water are mixed into thick concrete by a certain percentage after, be poured in the mould; With the cream-coloured hole stone ballast concrete tamping in the mould, floating; After treating that the interior cream-coloured hole stone ballast concrete knot of mould is hard, remove mould; Form a cream-coloured hole stone ballast concrete blank flat;
4) adopt automation polishing equipment that said cream-coloured hole stone ballast concrete blank flat front face surface is polished, polishes;
5) do the protective treatment of burnishing surface surface layer:
5-1 at first removes burnishing surface surface floating dust and pollutant;
5-2 is again to twice alkali resistant sealing of clean Surface brushing water-based fluorocarbon priming paint, air dry;
5-3 brushes twice water-based fluorocarbon varnish at last again on dried priming paint, obtain the concrete polished finish hanging board of beige travertine ballast finished product after the air dry.
8. like the said method of claim 7; It is characterized in that; Said step 4) adopts automation polishing equipment that said cream-coloured hole stone ballast concrete blank flat front face surface is polished, polishes: concrete steps are: when prefabricated blank flat, the plate face is strengthened 15mm all around; Polish polishing accomplish after with this part excision, again 45 degree are fallen on positive four limits and decorate angles.
9. like the said method of claim 7, it is characterized in that said step 4) adopts automation polishing equipment that said cream-coloured hole stone ballast concrete blank flat front face surface is polished, polishes: concrete steps are:
L shaped flap polishes, when polishing, is that two blocks of L shaped blank flaps are abutted against together, is placed on the platform; Platform has groove; L shaped vertical one side is stretched into wherein, need polish, burnishing surface up, by polishing polishing machine the plate face is polished after the polishing; Again another need be polished burnishing surface and repeat last step, polish polishing until whole flaps front and accomplish;
The in-line flat board polishes, when polishing, is that two in-line flat boards are abutted against together, is placed on the platform; Need polish, burnishing surface up, by polishing polishing machine the plate face is polished polishing.
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| CN105781052A (en) * | 2014-04-29 | 2016-07-20 | 易欣 | Modular diatom ooze product |
| CN104695645B (en) * | 2014-11-07 | 2017-06-06 | 上海欧墅节能科技股份有限公司 | The forming method of default anchor hole and the cement decorative plate of reserved steel wire lap joint |
| CN105128130A (en) * | 2015-07-24 | 2015-12-09 | 河南远大可持续建筑科技有限公司 | Light modular self-insulation integrated outer wallboard |
| CN108517974A (en) * | 2018-03-21 | 2018-09-11 | 五冶集团上海有限公司 | A kind of fixing means for the vertical built-in fitting of wallboard |
| CN113402227A (en) * | 2021-07-05 | 2021-09-17 | 上海市地江建筑科技有限公司 | White UHPC hollowed-out decorative hanging plate and production process thereof |
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| DE3308777A1 (en) * | 1982-03-11 | 1983-10-20 | LM Betonwerke GmbH, 2700 Wiener Neustadt | Façade slab and method of manufacturing it |
| CN2158901Y (en) * | 1993-07-31 | 1994-03-16 | 陈友明 | Granite-imitation decorative plate |
| CN2399473Y (en) * | 1999-11-29 | 2000-10-04 | 杨玉裕 | Wall structure of building |
| CN2627114Y (en) * | 2003-06-11 | 2004-07-21 | 重庆美心房地产开发有限公司 | Cobble decorative panel |
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