KR20070051118A - Lamination block and lamination process - Google Patents
Lamination block and lamination process Download PDFInfo
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- KR20070051118A KR20070051118A KR20050108599A KR20050108599A KR20070051118A KR 20070051118 A KR20070051118 A KR 20070051118A KR 20050108599 A KR20050108599 A KR 20050108599A KR 20050108599 A KR20050108599 A KR 20050108599A KR 20070051118 A KR20070051118 A KR 20070051118A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/16—Waste materials; Refuse from building or ceramic industry
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
본 발명은 폐유리를 포함한 블록과 콘크리트블록을 각각 적층구조로 하여 유리재의 심미감과 콘크리트재의 내구성 특성을 하나의 몸체에 갖는 적층형 블록과 제조방법을 제공하는데 있는 것으로서, 상기 목적을 실현하기 위한 본 발명은 혼화재, 모레, 잔골재, 시멘트, 물을 0.01 : 3.1 : 4.6 : 1.9 : 0.39의 중량비로 믹서기에서 혼합하여 제1혼합물을 생성하는 단계; 분쇄된 폐유리, 미립자로 분쇄된 칼라스톤, 칼라색소, 칼라코팅접착제, 백시멘트, 물을 3.3 : 3.3 : 0.2 : 0.2 : 2.8 : 0.2의 중량비로 믹서기에서 혼합하여 제2혼합물을 생성하는 단계; 제1혼합물과 제2혼합물을 각각 성형틀의 호퍼를 통해 투입하여 제1혼합물과 제2혼합물을 적층구조의 제1블록과 제2블록으로 적층하여 적층구조의 단일 블록으로 성형하는 단계; 적층성형 된 블록을 건조한 후 연마하는 마무리 단계를 포함하는 것을 특징적 구성으로 한다.The present invention is to provide a laminated block and a manufacturing method having the aesthetics of the glass material and the durability characteristics of the concrete material in one body by using a block and a concrete block including the laminated glass, respectively, the present invention for realizing the above object Producing a first mixture by mixing silver admixture, sand, fine aggregate, cement and water in a blender at a weight ratio of 0.01: 3.1: 4.6: 1.9: 0.39; Mixing the pulverized waste glass, finely pulverized color stone, color pigment, color coating adhesive, back cement and water in a blender at a weight ratio of 3.3: 3.3: 0.2: 0.2: 2.8: 0.2 to produce a second mixture; Injecting the first mixture and the second mixture through a hopper of a forming mold, respectively, and stacking the first mixture and the second mixture into the first block and the second block of the laminated structure to form a single block of the laminated structure; And a finishing step of drying and polishing the laminated block.
제1블록, 제2블록, 적층형 블록, 폐유리 1st block, 2nd block, laminated block, waste glass
Description
도1은 본 발명의 적층형 블록의 제조공정 단계를 나타낸 도면,1 is a view showing the manufacturing process steps of the stacked block of the present invention,
도2는 본 발명의 적층형 블록 구성을 나타낸 도면,2 is a view showing a stacked block configuration of the present invention;
도3은 본 발명의 다른 형태의 예를 나타내 적층형 블록 구성을 나타낸 도면.Fig. 3 is a diagram showing a stacked block configuration showing an example of another embodiment of the present invention.
* 도면의 주요 부분에 대한 부호의 설명** Explanation of symbols on the main parts of the drawings
10 : 제1블록 20 : 제2블록10: first block 20: second block
30 : 적층형 블록 30: stacked block
본 발명은 폐유리를 포함한 블록과 콘크리트블록을 각각 적층구조로 하여 유리재의 심미감과 콘크리트재의 내구성 특성을 하나의 몸체에 갖는 적층형 블록과 제조방법에 관한 것이다. The present invention relates to a laminated block having a glass structure and a concrete block with a laminated structure each having aesthetics and durability of the concrete material in one body and a manufacturing method.
일반적으로 콘크리트 보, 차도블록, 잔디블록, 벽돌 등을 포함한 블록류중 폐유리를 활용한 블록들은 폐유리 분말과 시멘트를 일정한 비율로 혼합하여 제조하는 방법이 제안되어 있다.In general, blocks using waste glass among blocks including concrete beams, driveway blocks, grass blocks, bricks, and the like have been proposed to be manufactured by mixing waste glass powder and cement in a constant ratio.
그러나 이와 같이 폐유리를 단순히 분말화하여 혼입하는 경우, 블록 전체에서 유리재 특유의 난반사와 같은 미적 요인이 나타나지 않음은 물론 콘크리트물 특유의 내구성이 보장되지 않는 문제점이 있었다.However, in the case where the waste glass is simply powdered and mixed in this way, there is a problem that the aesthetics such as the irregular reflection of the glass material are not found in the entire block, and the durability of the concrete is not guaranteed.
본 발명은 폐유리를 포함한 블록과 콘크리트블록을 각각 적층구조로 하여 유리재의 심미감과 콘크리트재의 내구성 특성을 하나의 몸체에 갖는 적층형 블록과 제조방법을 제공하는데 있다.The present invention is to provide a laminated block and a manufacturing method having the aesthetics of the glass material and the durability characteristics of the concrete material in one body by using a laminated structure of blocks and concrete blocks, respectively.
상기 목적을 실현하기 위한 본 발명은 제1블록과 제2블록을 적층되는 단일 구조의 블록으로 성형화되, 상기 제1블록은 혼화재, 모레, 잔골재, 시멘트, 물을 혼합한 제1혼합물을 성형 건조한 것이고, 제2블록은 분쇄된 폐유리, 분쇄된 칼라스톤, 칼라색소, 칼라코팅접착제, 백시멘트, 물을 혼합한 제2혼합물을 성형 건조한 구성을 특징으로 한다.The present invention for realizing the above object is formed into a block of a single structure in which the first block and the second block is laminated, the first block is formed by drying the first mixture of the mixed material, the day after tomorrow, fine aggregate, cement, water The second block is characterized by a dry configuration of the second mixture of the pulverized waste glass, pulverized color stone, color pigments, color coating adhesive, back cement, water.
상기 제1혼합물은 혼화재, 모레, 잔골재, 시멘트, 물을 0.01 : 3.1 : 4.6 : 1.9 : 0.39의 중량비로 혼합하고, 상기 제2혼합물은 분쇄된 폐유리, 분쇄된 칼라스 톤, 칼라색소, 칼라코팅접착제, 백시멘트, 물을 3.3 : 3.3 : 0.2 : 0.2 : 2.8 : 0.2의 중량비로 혼합한 구성을 특징으로 한다.The first mixture is mixed with admixture, sand, fine aggregate, cement, water in a weight ratio of 0.01: 3.1: 4.6: 1.9: 0.39, and the second mixture is pulverized waste glass, pulverized color tone, color pigment, color coating It is characterized by a mixture of an adhesive, a back cement and water in a weight ratio of 3.3: 3.3: 0.2: 0.2: 2.8: 0.2.
혼화재, 모레, 잔골재, 시멘트, 물을 0.01 : 3.1 : 4.6 : 1.9 : 0.39의 중량비로 믹서기에서 혼합하여 제1혼합물을 생성하는 단계; 분쇄된 폐유리, 분쇄된 칼라스톤, 칼라색소, 칼라코팅접착제, 백시멘트, 물을 3.3 : 3.3 : 0.2 : 0.2 : 2.8 : 0.2의 중량비로 믹서기에서 혼합하여 제2혼합물을 생성하는 단계; 제1혼합물과 제2혼합물을 각각 성형틀의 호퍼를 통해 투입하여 제1혼합물과 제2혼합물을 적층구조의 제1블록과 제2블록으로 적층하여 적층구조의 단일 블록으로 성형하는 단계; 적층성형 된 블록을 건조한 후 연마하는 마무리 단계를 포함하는 구성을 특징으로 한다.Mixing the admixture, the day after tomorrow, fine aggregate, cement, and water in a blender at a weight ratio of 0.01: 3.1: 4.6: 1.9: 0.39 to form a first mixture; Mixing the pulverized waste glass, pulverized color stone, color pigment, color coating adhesive, back cement, and water in a blender at a weight ratio of 3.3: 3.3: 0.2: 0.2: 2.8: 0.2 to produce a second mixture; Injecting the first mixture and the second mixture through a hopper of a forming mold, respectively, and stacking the first mixture and the second mixture into the first block and the second block of the laminated structure to form a single block of the laminated structure; And a finishing step of polishing the laminated block after drying.
이하, 본 발명의 실시예를 설명하면 다음과 같다.Hereinafter, an embodiment of the present invention will be described.
본 발명의 적층형 블록(30)은 적층 된 제1블록(10)과 제2블록(20)으로 구분되며, 이러한 제1블록(10)과 제2블록(20)은 각각 성질이 다른 재료를 혼합하여 심미감과 내구성이 보완되도록 이루어진다.The stacked
제1블록(10)은 혼화재, 모레, 잔골재, 시멘트, 물을 혼합한 제1혼합물을 성형 건조한 것이고, 제2블록(20)은 분쇄된 폐유리, 분쇄된 칼라스톤, 칼라색소, 칼라코팅접착제, 백시멘트, 물을 혼합한 제2혼합물을 성형 건조하여 구성한다.The
상기 제1혼합물은 혼화재, 모레, 잔골재, 시멘트, 물을 0.01 : 3.1 : 4.6 : 1.9 : 0.39의 중량비로 혼합하고, 상기 제2혼합물은 분쇄된 폐유리, 분쇄된 칼라스톤, 칼라색소, 칼라코팅접착제, 백시멘트, 물을 3.3 : 3.3 : 0.2 : 0.2 : 2.8 : 0.2의 중량비로 혼합하여 구성한다.The first mixture is mixed with admixture, sand, fine aggregate, cement, water in a weight ratio of 0.01: 3.1: 4.6: 1.9: 0.39, the second mixture is pulverized waste glass, pulverized color stone, color pigment, color coating The adhesive, white cement, and water are mixed in a weight ratio of 3.3: 3.3: 0.2: 0.2: 2.8: 0.2.
상기 폐유리는 일상 가정, 산업단지 등에서 수거하여 이물질제거 등 공정 후 유리의 색상별로 분리하여 분쇄기에서 4m/m ~ 6m/m로 분쇄가공하며, 이때 분쇄가공은 원심력을 이용한 분쇄방식을 적용하여 분쇄되는 폐유리의 날카로운 부분이 마모되도록 함이 바람직하다.The waste glass is collected in everyday homes, industrial complexes, etc., and separated by the color of the glass after the process of removing foreign matters, and then pulverized by 4m / m ~ 6m / m in the pulverizer. It is desirable to allow the sharp part of the waste glass to be worn.
그리고 칼라스톤은 고유의 색상별로 구분한 후 20 ~ 26 입도 정도의 미립자로 분쇄기에서 분쇄하여 사용한다.In addition, color stones are classified by intrinsic colors and then used by pulverizing in a grinder with particles having a particle size of 20 to 26.
이러한 구성에 의한 본 발명은 혼화재, 모레, 잔골재, 시멘트, 물을 0.01 : 3.1 : 4.6 : 1.9 : 0.39의 중량비로 믹서기에 투입하여 제1혼합물을 생성하는 단계를 갖는다.The present invention according to this configuration has a step of producing a first mixture by adding a mixed material, the day after tomorrow, fine aggregate, cement, water in a blender in a weight ratio of 0.01: 3.1: 4.6: 1.9: 0.39.
이와 동시에 4m/m ~ 6m/m으로 분쇄된 폐유리, 20 ~ 26 입도 정도의 미립자로 분쇄된 칼라스톤, 칼라색소, 칼라코팅접착제, 백시멘트, 물을 3.3 : 3.3 : 0.2 : 0.2 : 2.8 : 0.2의 중량비로 믹서기에 투입하여 제2혼합물을 생성하는 단계를 갖는다.At the same time, waste glass ground to 4m / m to 6m / m, color stone, color pigment, color coating adhesive, back cement, water ground to 20 ~ 26 particle size, 3.3: 3.3: 0.2: 0.2: 2.8: Feeding to a blender at a weight ratio of 0.2 to produce a second mixture.
이 후 제1혼합물과 제2혼합물을 각각 일반적인 성형틀의 호퍼를 통해 투입하여 제1혼합물과 제2혼합물을 적층구조의 제1블록(10)과 제2블록(20)으로 적층형 블록(30)을 성형하는 단계를 갖는다.Thereafter, the first mixture and the second mixture are respectively introduced through a hopper of a general molding die, and the first mixture and the second mixture are stacked into the
이러한 적층구조는 일반적으로 블록 류를 성형하기 위하여 사용되는 성형틀 체 내에 제1혼합물과 제2혼합물을 순차적으로 투입함으로서 적층구조가 이루어지고, 제1혼합물은 제1블록(10)으로 건조되고, 제2혼합물은 제2블록(20)으로 건조되면서 적층형 블록(30) 상태로 양생된다.Such a laminated structure is generally formed by sequentially injecting a first mixture and a second mixture into a mold body used for molding blocks, and the first mixture is dried to the
이때 제1블록(10)과 제2블록(20)은 도2와 같이 동일 크기의 면적으로 성형 양생 될 수도 있으며, 도3과 같이 식생홈이 형성되도록 제1블록(10)에 대해 제2블록(20)이 적은 면적으로 형성되는 등 적층구조 내에서 다양한 형태의 변화를 가질 수 있다.In this case, the
이와 같이 다양한 형태로 적층 가능한 구조의 블록(30)은 분쇄된 폐유리를 포함하여 연마하면 안전한 구조물로 마무리됨은 물론 연마에 의해 칼라스톤과 칼라 폐유리의 색상에 따른 반사 빛이 다양하게 연출된다.As described above, the
즉, 본 발명의 적층형 블록(30)은 콘크리트인 제1블록(10)의 상단에 폐유리를 포함한 칼라 색상의 제2블록(20)을 일체로 결합함으로써, 제2블록(20)에 포함된 폐유리가 빛의 양과 비추는 각도에 따라 반사 빛 등의 심미감을 연출하면서도 콘크라트재인 제1블록(10)과의 조화에 의해 내구성, 투수성 등 콘크리트 KS 기준에 맞추어 콘크리트보ㆍ차도블록, 잔디블록, 기와, 내ㆍ외장콘크리트 타일, 보강토 옹벽블록, 화분, 내ㆍ외장 콘크리트 벽돌 및 블록 등의 제품을 생산 할 수 있는 것이다. That is, the laminated
따라서 본 발명은 폐유리를 포함한 블록과 콘크리트블록을 각각 적층되는 단 일구조로 성형함으로써, 칼라 폐유리의 색상에 따른 반사 빛의 심미감과 콘크리트재의 내구성 양자의 특성을 갖춤은 물론 폐유리의 재활용에 의한 자원의 절약 등의 효과가 있다. Therefore, the present invention forms a single structure in which blocks and concrete blocks including waste glass are laminated, respectively, and have characteristics of both aesthetics of reflected light and durability of concrete materials, as well as recycling of waste glass. This is effective for saving resources.
Claims (4)
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KR101482859B1 (en) * | 2013-07-03 | 2015-01-14 | 주식회사 한본산업 | Block manufacturing method |
KR101703913B1 (en) * | 2016-05-31 | 2017-02-08 | (주) 에코제이피 | Manufacturing method of sidewalk block using natural minerals and sidewalk block thereof |
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KR200455796Y1 (en) | 2009-03-24 | 2011-09-27 | 홍채형 | Apparatus for Manufacturing Ozone Water and Ozone Air |
KR100969449B1 (en) | 2009-10-19 | 2010-07-14 | 용화콘크리트 주식회사 | Manufacturing method of marble pattern block with color coating aggregate |
KR100958141B1 (en) | 2010-01-18 | 2010-05-18 | 주식회사 현대종합설계건축사사무소 | Water transmissible block |
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KR20000030066A (en) * | 1999-08-05 | 2000-06-05 | 서영철 | A footway brick using a waste glass and manufacturing method of the same |
KR200399087Y1 (en) * | 2005-07-22 | 2005-10-20 | 김대일 | The side walk block |
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KR101482859B1 (en) * | 2013-07-03 | 2015-01-14 | 주식회사 한본산업 | Block manufacturing method |
KR101703913B1 (en) * | 2016-05-31 | 2017-02-08 | (주) 에코제이피 | Manufacturing method of sidewalk block using natural minerals and sidewalk block thereof |
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