CN102887368A - Automatic brick picking machine and working principle of automatic brick picking machine - Google Patents

Automatic brick picking machine and working principle of automatic brick picking machine Download PDF

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Publication number
CN102887368A
CN102887368A CN2011102025071A CN201110202507A CN102887368A CN 102887368 A CN102887368 A CN 102887368A CN 2011102025071 A CN2011102025071 A CN 2011102025071A CN 201110202507 A CN201110202507 A CN 201110202507A CN 102887368 A CN102887368 A CN 102887368A
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Prior art keywords
brick
support
cylinder
bearing pin
guide
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CN2011102025071A
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CN102887368B (en
Inventor
李土华
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Guangdong Biao Hua Science And Technology Ltd
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LIU FUZHENBIAO
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Abstract

The invention discloses an automatic brick picking machine which comprises a production line control frame, a transmission bracket, a control system and a storage rack, wherein the production line control frame comprises a production line frame, a brick retaining device, a brick pushing-up device and a sensor; the brick retaining device, the brick pushing-up device and the sensor are connected with the control system; the transmission bracket comprises a bracket, a guide rail, a transmission belt, a transmission motor, a mechanical arm, a hanging-up bracket, a transmission bracket, a pulley and belt driven and pushed device wheel. The automatic brick picking machine has the beneficial effects that the produced tiles are transported to the designated area through a roller device in the a tile production line terminal, the artificial heavy and repeatedly picking up, handling and stacking processes are replaced, so as to reduce the labor costs and improve the work efficiency, as well as reduce damage to the tiles caused by the manual work in the picking up, handling and stacking process.

Description

A kind of automatic brick collector and principle of work thereof
Technical field
Patent of the present invention relates to the ceramic machinery field, relates in particular to a kind of automatic brick collector that is used in automatic stacking function on the brick class flow production line terminals such as ceramic tile, stone material.
Background technology
The majority of at present people's use all is in brick class manufacturing line terminals such as existing ceramic tile, stone materials, the ceramic tile of producing is transported to the zone of appointment with roller platform equipment, tiltedly stack by manually ceramic tile being found on another shelf again, treat tiltedly to be laminated to after the some, tie up again, pack.This by the method that manually repeats to stack so that work efficiency becomes very low, and the workman can feel heavy and tired, and labour cost is also high.In order to solve this present situation, specially research and develop a kind of automatic brick collector and replace manually the picking up of the brick class flow production line terminals such as ceramic tile, stone material, carry, stack the work to this post of goods carrier.
Describe for convenient, the brick classes such as following ceramic tile, stone material all replace with ceramic tile.
Summary of the invention
What the object of the present invention is to provide that a kind of automatic brick collector replaces manually finishing ceramic tile flow production line terminal picks up, carries, stacks the work to goods carrier.
The invention technical scheme:
For achieving the above object, a kind of automatic brick collector is drawn together: manufacturing line control frame, transmission bracket, control system, goods carrier consist of.
The below's minute three parts illustrate one by one:
One, described manufacturing line control frame comprises: produce coil holder, panel brick device, tile jacking device, sensor composition, described panel brick device, tile jacking device, sensor are connected with control system.
Described panel brick device is installed in a side (manufacturing line current direction) of tile jacking device.
Described tile jacking device comprises the jack-up cylinder, guidepost, and cross sill, pilot hole stretches cylinder, connecting rod, support, supporting plate, bearing pin, rubber block, small clevis pin with head, the dome brick hole consists of.It is characterized in that: described jack-up cylinder is fixedly mounted on below the cross sill, the upper end of jack-up cylinder is fixed by the dome brick hole on the cross sill and the bottom surface of support, described guidepost is fixedly mounted on below the support by pilot hole, described stretching, extension cylinder is fixedly mounted on support one side, the both sides of stretching cylinder are connected by small clevis pin with head with the supporting plate that is installed in the support two ends by connecting rod separately, described supporting plate is installed in the support two ends by bearing pin and can rotates up or down centered by the bearing pin, and the dome brick face of described supporting plate is provided with rubber block.
Described installation of sensors is in the place ahead of floater guide block plate.
Two, described transmission bracket comprises: support, guide rail, drive belt, driving motor, manipulator, hang up support, transmission bracket, pulley, belt drives, pushing device consists of, described driving motor, manipulator, pushing device is connected with control system, described driving motor is installed in an end of support, the belt driven wheel is installed on the described driving motor, described support (other end of driving motor is installed) is equipped with the belt driving wheel, two guide rails are installed on the described support, described manipulator is fixedly installed togather with hang-up support and transmission bracket, described pushing device is installed on the manipulator, described two pulleys of arm are sleeved on two guide rails separately, and described transmission bracket and belt relevant position are fixed.
Described manipulator comprises: support, synchronizing bar, right brick clamp arm, left brick clamp arm, bearing pin, to guide pillar, to guide hole, connecting rod, clamping cylinder, rotation cylinder, spring place kick, knock hole, big gear wheel, Rotational Cylindrical, brick clamp, small rod, miniature gears.One end of described connecting rod is connected by bearing pin with the upper end of left brick clamp arm, the other end of connecting rod is connected by bearing pin with an end face of clamping cylinder, the other end of described clamping cylinder is connected by bearing pin with right jig arm, the two ends of described synchronizing bar are by bearing pin and left jig arm, right jig arm connects, the intermediate ends of synchronizing bar by bearing pin be connected to guide pillar, describedly be provided with to guide hole to guide pillar, be fixedly mounted on the support to guide pillar, described left jig arm, be equipped with on the right jig arm to guide wheel and spring place kick, described miniature gears is provided with knock hole, described miniature gears is captiveed joint with brick clamp by small rod, two rotation cylinder are installed on the described support, one side of described big gear wheel is equipped with fixing Rotational Cylindrical, described rotation cylinder is connected with Rotational Cylindrical by bearing pin, and described big gear wheel and miniature gears match.
Three, described control system is connected with panel brick device, tile jacking device, sensor, manipulator, driving motor.
The invention has the beneficial effects as follows and solved the ceramic tile production line terminal, the ceramic tile of producing is transported to the zone of appointment with roller platform equipment, replace the process of picking up, carrying and stacking artificial heavy and that repeat, thereby minimizing cost of labor, with increase work efficiency, reduce because manually picking up, carry, stacking the damage that causes in the process ceramic tile.
Description of drawings
Fig. 1 is integral structure scheme drawing of the present invention
Fig. 2 is the structural representation of manufacturing line control frame among the present invention.
Fig. 3 is the structural representation of the tile jacking device in the manufacturing line control frame among the present invention.
Fig. 4 is the structural representation of transmission bracket of the present invention.
Fig. 5 is the structural representation of the manipulator in the transmission bracket of the present invention.
Among Fig. 1: 1-manufacturing line control frame, 2-transmission bracket, 3-control system, 4-goods carrier consist of.
Among Fig. 2: 101-produces coil holder, 102-panel brick device, 103-tile jacking device, 104-sensor.
Among Fig. 3: 1031-jack-up cylinder, 1032-guidepost, 1033-cross sill, 1034-pilot hole, 1035-stretch cylinder, 1036-connecting rod, 1037-support, 1038-supporting plate, 1039-bearing pin, 10310-rubber block, 10311-small clevis pin with head, 10312-jack-up hole.
Among Fig. 4: the large support of 201-, 202-guide rail, 203-drive belt, 204-driving motor, 205-manipulator, 206-hang up support, 207-transmission bracket, 208-pulley, 209-belt driven wheel, 2010-pushing device.
Among Fig. 5: 2051-support, 2052-synchronizing bar, the right brick clamp arm of 2053-, the left brick clamp arm of 2054-, 2055-bearing pin, 2056-clamp connecting rod, 2059-clamping cylinder, 20510-rotating shaft, 20511-rotation cylinder, the place kick of 20512-spring, 20513-knock hole, 20514-big gear wheel, 20515-Rotational Cylindrical, 20516-brick clamp, 20517-small rod, 20518-miniature gears to guide pillar, 2057-to guide hole, 2058-.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described in further detail:
Referring to accompanying drawing 1-5, when ceramic tile is controlled the position of the sensor 104 on the frame 1 by manufacturing line, control system 3 obtains the signal of sensor 104, control system 3 is opened tile jacking device 102 and is started working, jack-up cylinder 1031 is with support 1037 jack-up, supporting plate 1038 on the support 1037 is just with ceramic tile jack-up, at this moment, ceramic tile can continue logical in the space at support 1037 two ends, after the ceramic tile of jack-up is removed, stretch cylinder 1035 and open (ceramic tile that can guarantee manufacturing line between the supporting plate of support both ends of the surface continues to pass through) by the supporting plate 1038 on connecting rod 1036 drive supports 1037 both sides on both sides to outside upper stretching, extension, this moment, jack-up cylinder 1031 drove lower near initial position with support 1037, and stretching, extension cylinder 1035 rotates to level attitude by the supporting plate 1038 on connecting rod 1036 drive supports 1037 both sides on both sides.
Referring to accompanying drawing 1-5, when ceramic tile by tile jacking device jack-up during to corresponding position, transmission bracket 2 is just started working, control system control driving motor 204 drive drive belts 203 again driving mechanical hand 205 move to pottery directly over, at this moment, manipulator 205 is just started working, clamping cylinder 2059 drives clamp connecting rods 2058 flexible and through turning the brick clamp 20516 that 20510 axles control on left brick clamp arm 2054 and the right brick clamp arm 2053 ceramic tile is clamped, synchronizing bar 2052 and to guide pillar 2056 can keep left brick clamp arm 2054 and right brick clamp arm 2053 synchronously, big gear wheel 20514 matches together with miniature gears 20518, after ceramic tile is picked up, control system 3 is opened driving motor 204 drive drive belts 203 will move the position that manipulator 205 moves to goods carrier 4 again, at this moment, rotation cylinder 20511 control big gear wheels, 20514 drive miniature gearss 20518 on the manipulator 205 and brick clamp 20516 turn to up or down corresponding angle and are placed on the goods carrier, pushing device is put ceramic tile and ceramic tile push-tight simultaneously, clamping cylinder 2059 is decontroled ceramic tile through the rotating shaft 20510 left brick clamp arms 2054 of control and right brick clamp arm 2053 by clamping the flexible of connecting rod 2058, at this moment, rotation cylinder 20511 control big gear wheels 20514 drive miniature gears 20518 and brick clamp 20516 turns to level attitude, big gear wheel 20514 is provided with the knock hole 20513 corresponding with spring place kick 20512, half enters knock hole 20513 clamping fragment of brick process medi-spring place kick 20512, can make in miniature gears 20518 and the brick clamp 20516 tight ceramic tile processes by fixing big gear wheel 20514 and be positioned at level attitude.
Principle of work: a kind of full automaticity is picked up the brick machine, when ceramic tile arrives the relevant position of manufacturing line control frame upper sensor, control system obtains sensor and listens signal, control system just control tile jacking device with porcelain jack-up to certain altitude, produce position between two supporting plates on the tile jacking device on the coil holder this moment and can continue ceramic tile by other, the control system driving motor drive drive belt again the driving mechanical hand move to pottery directly over, control system is then controlled manipulator ceramic tile is picked up, control system control driving motor drive drive belt again the driving mechanical hand move to the position of goods carrier, then control system control manipulator turn to corresponding angle up or down with ceramic tile, then control system control manipulator is put ceramic tile to goods carrier and pushing device is put corresponding position with ceramic tile and ceramic tile push-tight, last control system control manipulator is decontroled ceramic tile, then repeats same work.
This kind full automaticity is picked up the brick machine and can be installed simultaneously as required more than two, also is the protection domain that belongs to this patent of invention.

Claims (5)

1. an automatic brick collector comprises: manufacturing line control frame, transmission bracket, control system, goods carrier formation.
Described manufacturing line control frame comprises: produce coil holder, panel brick device, tile jacking device, sensor composition, described panel brick device, tile jacking device, sensor are connected with control system.
Described transmission bracket comprises: support, guide rail, drive belt, driving motor, manipulator, hang up support, transmission bracket, pulley, belt drives, the pushing device wheel consists of, described driving motor is connected with control system, described driving motor is installed in an end of support, the belt driven wheel is installed on the described driving motor, described support (other end of driving motor is installed) is equipped with the belt driving wheel, two guide rails are installed on the described support, described manipulator is fixedly installed togather with hang-up support and transmission bracket, described pushing device is installed on the manipulator, described two pulleys are sleeved on two guide rails separately, and described transmission bracket and belt relevant position are fixed.
Described control system is connected with panel brick device, tile jacking device, sensor, manipulator, driving motor.
2. panel brick device according to claim 1 is installed in a side (manufacturing line current direction) of tile jacking device
3. tile jacking device according to claim 1 comprises the jack-up cylinder, guidepost, and cross sill, pilot hole stretches cylinder, connecting rod, support, supporting plate, bearing pin, rubber block, small clevis pin with head, the dome brick hole consists of.It is characterized in that: described jack-up cylinder is fixedly mounted on below the cross sill, the upper end of jack-up cylinder is fixed by the dome brick hole on the cross sill and the bottom surface of support, described guidepost is fixedly mounted on below the support by pilot hole, described stretching, extension cylinder is fixedly mounted on support one side, the both sides of stretching cylinder are connected by small clevis pin with head with the supporting plate that is installed in the support two ends by connecting rod separately, described supporting plate is installed in the support two ends by bearing pin and can rotates up or down centered by the bearing pin, and the dome brick face of described supporting plate is provided with rubber block.
4. installation of sensors according to claim 1 is in the place ahead of floater guide block plate.
5. manipulator according to claim 1 comprises: support, synchronizing bar, right brick clamp arm, left brick clamp arm, bearing pin, to guide pillar, to guide hole, connecting rod, clamping cylinder, rotation cylinder, spring place kick, knock hole, big gear wheel, Rotational Cylindrical, brick clamp, small rod, miniature gears.One end of described connecting rod is connected by bearing pin with the upper end of left brick clamp arm, the other end of connecting rod is connected by bearing pin with an end face of clamping cylinder, the other end of described clamping cylinder is connected by bearing pin with right jig arm, the two ends of described synchronizing bar are by bearing pin and left jig arm, right jig arm connects, the intermediate ends of synchronizing bar by bearing pin be connected to guide pillar, describedly be provided with to guide hole to guide pillar, be fixedly mounted on the support to guide pillar, described left jig arm, be equipped with on the right jig arm to guide wheel and spring place kick, described miniature gears is provided with knock hole, described miniature gears is captiveed joint with brick clamp by small rod, two rotation cylinder are installed on the described support, one side of described big gear wheel is equipped with fixing Rotational Cylindrical, described rotation cylinder is connected with Rotational Cylindrical by bearing pin, and described big gear wheel and miniature gears match.
CN201110202507.1A 2011-07-19 2011-07-19 Automatic brick picking machine Expired - Fee Related CN102887368B (en)

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Application Number Priority Date Filing Date Title
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CN102887368B CN102887368B (en) 2015-03-18

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103112723A (en) * 2013-03-11 2013-05-22 潍坊硕恒机械制造有限公司 Automatic stacking device for wall bricks
CN103693368A (en) * 2013-12-20 2014-04-02 嘉兴市凯力塑业有限公司 High-rise ceramic tile transportation system
CN103964208A (en) * 2014-04-25 2014-08-06 徐存然 Packaged object carrying and conveying device
CN105236149A (en) * 2015-11-09 2016-01-13 合肥汉德贝尔属具科技有限公司 Tip-over type autoclaved aerated concrete block stacker
CN107973128A (en) * 2018-01-16 2018-05-01 芜湖市韩源众科汽车新材料有限公司 A kind of automatic pile material machine of coiled material section

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3589495A (en) * 1969-08-18 1971-06-29 Aircraft Mechanics Brick making machine
US3904043A (en) * 1971-06-16 1975-09-09 Robert E Jones Apparatus for handling and stacking bricks
CN2528749Y (en) * 2001-08-31 2003-01-01 北京东方新强设备制造有限公司 Automatic blank stacking machine
CN2552880Y (en) * 2001-11-07 2003-05-28 侯潜修 Program controlled stacking machine
CN2629928Y (en) * 2003-07-24 2004-08-04 李威 Aluminium alloy head auto-cooling manipulator
CN201321289Y (en) * 2008-12-10 2009-10-07 姚明杰 Automatic grouping setting machine
CN201432806Y (en) * 2009-01-16 2010-03-31 佛山市华南精密制造技术研究开发院 Automatic packaging production line of ceramic tiles

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3589495A (en) * 1969-08-18 1971-06-29 Aircraft Mechanics Brick making machine
US3904043A (en) * 1971-06-16 1975-09-09 Robert E Jones Apparatus for handling and stacking bricks
CN2528749Y (en) * 2001-08-31 2003-01-01 北京东方新强设备制造有限公司 Automatic blank stacking machine
CN2552880Y (en) * 2001-11-07 2003-05-28 侯潜修 Program controlled stacking machine
CN2629928Y (en) * 2003-07-24 2004-08-04 李威 Aluminium alloy head auto-cooling manipulator
CN201321289Y (en) * 2008-12-10 2009-10-07 姚明杰 Automatic grouping setting machine
CN201432806Y (en) * 2009-01-16 2010-03-31 佛山市华南精密制造技术研究开发院 Automatic packaging production line of ceramic tiles

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103112723A (en) * 2013-03-11 2013-05-22 潍坊硕恒机械制造有限公司 Automatic stacking device for wall bricks
CN103693368A (en) * 2013-12-20 2014-04-02 嘉兴市凯力塑业有限公司 High-rise ceramic tile transportation system
CN103964208A (en) * 2014-04-25 2014-08-06 徐存然 Packaged object carrying and conveying device
CN105236149A (en) * 2015-11-09 2016-01-13 合肥汉德贝尔属具科技有限公司 Tip-over type autoclaved aerated concrete block stacker
CN107973128A (en) * 2018-01-16 2018-05-01 芜湖市韩源众科汽车新材料有限公司 A kind of automatic pile material machine of coiled material section
CN107973128B (en) * 2018-01-16 2023-06-16 芜湖市韩源众科汽车新材料有限公司 Automatic stacking machine for coiled material slices

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