CN102887368B - Automatic brick picking machine - Google Patents
Automatic brick picking machine Download PDFInfo
- Publication number
- CN102887368B CN102887368B CN201110202507.1A CN201110202507A CN102887368B CN 102887368 B CN102887368 B CN 102887368B CN 201110202507 A CN201110202507 A CN 201110202507A CN 102887368 B CN102887368 B CN 102887368B
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- CN
- China
- Prior art keywords
- support
- brick
- cylinder
- control system
- transmission bracket
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000011449 brick Substances 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000000919 ceramic Substances 0.000 description 32
- 239000000463 material Substances 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Abstract
The invention discloses an automatic brick picking machine which comprises a production line control frame, a transmission bracket, a control system and a storage rack, wherein the production line control frame comprises a production line frame, a brick retaining device, a brick pushing-up device and a sensor; the brick retaining device, the brick pushing-up device and the sensor are connected with the control system; the transmission bracket comprises a bracket, a guide rail, a transmission belt, a transmission motor, a mechanical arm, a hanging-up bracket, a transmission bracket, a pulley and belt driven and pushed device wheel. The automatic brick picking machine has the beneficial effects that the produced tiles are transported to the designated area through a roller device in the a tile production line terminal, the artificial heavy and repeatedly picking up, handling and stacking processes are replaced, so as to reduce the labor costs and improve the work efficiency, as well as reduce damage to the tiles caused by the manual work in the picking up, handling and stacking process.
Description
Technical field
Patent of the present invention relates to ceramic machinery field, particularly relates to a kind of automatic brick collector being used in automatic stacking function in the brick such as ceramic tile, stone material class flow production line terminal.
Background technology
The majority that current people use is all in brick class manufacturing line terminals such as existing ceramic tile, stone materials, with roller tables equipment, the ceramic tile of production is transported to the region of specifying, tiltedly stacking by manually ceramic tile being found on another shelf again, after treating tiltedly to be laminated to some, then carrying out tying up, packing.This method by manually repeating to stack makes work efficiency become very low, and workman can feel heavy and tired, and labour cost is also high.In order to solve this present situation, specially research and develop a kind of automatic brick collector to replace manually the picking up of the brick such as ceramic tile, stone material class flow production line terminal, carry, stack to the work on this post of goods carrier.
For convenience of describing, the brick classes such as following ceramic tile, stone material all replace with ceramic tile.
Summary of the invention
The object of the present invention is to provide a kind of automatic brick collector to replace and manually complete the picking up of ceramic tile flow production line terminal, carry, stack work to goods carrier.
Invention technical scheme:
For achieving the above object, a kind of automatic brick collector is drawn together: manufacturing line control cage, transmission bracket, control system, goods carrier are formed.
Three parts are divided to illustrate one by one below:
One, described manufacturing line control cage comprises: produce coil holder, panel brick device, tile jacking device, sensor composition, described panel brick device, tile jacking device, sensor are connected with control system.
Described panel brick device is arranged on the side (manufacturing line current direction) of tile jacking device.
Described tile jacking device comprises jack-up cylinder, guidepost, cross sill, pilot hole, stretches cylinder, connecting rod, support, supporting plate, bearing pin, rubber block, small clevis pin with head, and dome brick hole is formed.It is characterized in that: described jack-up cylinder is fixedly mounted on below cross sill, the upper end of jack-up cylinder is fixed by the bottom surface of the dome brick hole on cross sill and support, described guidepost is fixedly mounted on below support by pilot hole, described stretching, extension cylinder is fixedly mounted on support side, the both sides of stretching cylinder are connected by small clevis pin with head with the supporting plate being arranged on support two ends each via connecting rod, described supporting plate is arranged on support two ends by bearing pin and can rotates up or down centered by bearing pin, and the dome brick face of described supporting plate is provided with rubber block.
Described sensor is arranged on the front of floater guide block plate.
Two, described transmission bracket comprises: support, guide rail, drive belt, driving motor, manipulator, hang up support, transmission bracket, pulley, belt drive, pushing device is formed, described driving motor, manipulator, pushing device is connected with control system, described driving motor is arranged on one end of support, described driving motor is provided with belt drive wheel, described support (being provided with the other end of driving motor) is provided with belt driving wheel, described support is provided with two guide rails, described manipulator is fixedly installed togather with hang-up support and transmission bracket, described pushing device is installed on a robotic arm, two described pulleys described in arm are sleeved on two guide rails separately, described transmission bracket and belt relevant position are fixed.
Described manipulator comprises: support, synchronizing bar, right brick clamp arm, left brick clamp arm, bearing pin, to guide pillar, to guide hole, connecting rod, clamping cylinder, rotation cylinder, spring place kick, knock hole, big gear wheel, Rotational Cylindrical, brick clamp, small rod, miniature gears.Pinned connection is passed through in one end of described connecting rod and the upper end of left brick clamp arm, the other end of connecting rod and an end face of clamping cylinder pass through pinned connection, the other end and the right jig arm of described clamping cylinder pass through pinned connection, the two ends of described synchronizing bar are by bearing pin and left jig arm, right jig arm connects, the intermediate ends of synchronizing bar is connected with to guide pillar by bearing pin, described is provided with to guide hole to guide pillar, be fixedly mounted on support to guide pillar, described left jig arm, right jig arm is provided with to guide wheel and spring place kick, described miniature gears is provided with knock hole, described described miniature gears is fixedly connected with brick clamp by small rod, described support is provided with two rotation cylinder, the side of described big gear wheel is provided with fixing Rotational Cylindrical, described rotation cylinder is connected with Rotational Cylindrical by bearing pin, described big gear wheel and miniature gears match.
Three, described control system is connected with panel brick device, tile jacking device, sensor, manipulator, driving motor.
The invention has the beneficial effects as follows and solve ceramic tile production line terminal, with roller tables equipment, the ceramic tile of production is transported to the region of specifying, replace the manually heavy process picked up, carry and stack with repeating, thus minimizing cost of labor, with increase work efficiency, reduce because manually picking up, carrying, stacking in process the damage caused ceramic tile.
Accompanying drawing explanation
Fig. 1 is integral structure schematic diagram of the present invention
Fig. 2 is the structural representation of manufacturing line control cage in the present invention.
Fig. 3 is the structural representation of the tile jacking device in the present invention in manufacturing line control cage.
Fig. 4 is the structural representation of transmission bracket of the present invention.
Fig. 5 is the structural representation of the manipulator in transmission bracket of the present invention.
In Fig. 1: 1-manufacturing line control cage, 2-transmission bracket, 3-control system, 4-goods carrier are formed.
In Fig. 2: 101-produces coil holder, 102-panel brick device, 103-tile jacking device, 104-sensor.
In Fig. 3: 1031-jack-up cylinder, 1032-guidepost, 1033-cross sill, 1034-pilot hole, 1035-stretch cylinder, 1036-connecting rod, 1037-support, 1038-supporting plate, 1039-bearing pin, 10310-rubber block, 10311-small clevis pin with head, 10312-jack-up hole.
In Fig. 4: the large support of 201-, 202-guide rail, 203-drive belt, 204-driving motor, 205-manipulator, 206-hang up support, 207-transmission bracket, 208-pulley, 209-belt drive wheel, 2010-pushing device.
In Fig. 5: 2051-support, 2052-synchronizing bar, 2053-right brick clamp arm, the left brick clamp arm of 2054-, 2055-bearing pin, 2056-clamp connecting rod, 2059-clamping cylinder, 20510-rotating shaft, 20511-rotation cylinder, the place kick of 20512-spring, 20513-knock hole, 20514-big gear wheel, 20515-Rotational Cylindrical, 20516-brick clamp, 20517-small rod, 20518-miniature gears to guide pillar, 2057-to guide hole, 2058-.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail:
See accompanying drawing 1-5, when ceramic tile passes through the position of the sensor 104 in manufacturing line control cage 1, control system 3 obtains the signal of sensor 104, control system 3 is opened tile jacking device 102 and is started working, jack-up cylinder 1031 is by support 1037 jack-up, supporting plate 1038 on support 1037 is just by ceramic tile jack-up, now, ceramic tile can continue logical in the space at support 1037 two ends, after the ceramic tile of jack-up is removed, stretching cylinder 1035 drives the supporting plate 1038 on support 1037 both sides to open (can ensure between the supporting plate of support both ends of the surface that the ceramic tile of manufacturing line continues through) to outside upper stretching, extension by the connecting rod 1036 on both sides, now support 1037 is driven lower near initial position by jack-up cylinder 1031, stretching cylinder 1035 drives the supporting plate 1038 on support 1037 both sides to rotate to level attitude by the connecting rod 1036 on both sides.
See accompanying drawing 1-5, when ceramic tile by tile jacking device jack-up to corresponding position time, transmission bracket 2 is just started working, control system control driving motor 204 drive drive belt 203 again driving mechanical hand 205 move to directly over pottery, now, manipulator 205 is just started working, clamping cylinder 2059 drives the flexible warp of clamping connecting rod 2058 to turn the brick clamp 20516 that 20510 axles control on left brick clamp arm 2054 and right brick clamp arm 2053 and is clamped by ceramic tile, synchronizing bar 2052 and the synchronous of left brick clamp arm 2054 and right brick clamp arm 2053 can be kept to guide pillar 2056, together with big gear wheel 20514 matches with miniature gears 20518, after ceramic tile is picked up, control system 3 is opened driving motor 204 and is driven drive belt 203 more dynamic manipulator 205 to be moved to the position of goods carrier 4, now, rotation cylinder 20511 on manipulator 205 controls big gear wheel 20514 and drives miniature gears 20518 and brick clamp 20516 turn to corresponding angle up or down and are placed on goods carrier, ceramic tile and ceramic tile push-tight are put by pushing device simultaneously, clamping cylinder 2059 controls left brick clamp arm 2054 by clamping connecting rod 2058 flexible through rotating shaft 20510 and ceramic tile is decontroled by right brick clamp arm 2053, now, rotation cylinder 20511 controls big gear wheel 20514 and drives miniature gears 20518 and brick clamp 20516 to turn to level attitude, big gear wheel 20514 is provided with the knock hole 20513 corresponding with spring place kick 20512, in clamping fragment of brick process, spring place kick 20512 half enters knock hole 20513, make to be positioned at level attitude in miniature gears 20518 and the tight ceramic tile process of brick clamp 20516 by fixing big gear wheel 20514.
Principle of work: a kind of full automaticity picks up brick machine, when ceramic tile arrives the relevant position of manufacturing line control cage upper sensor, control system obtains sensor and listens signal, control system just controls tile jacking device by porcelain jack-up to certain altitude, the position now produced between two supporting plates on the tile jacking device on coil holder can continue through other ceramic tile, control system driving motor drive drive belt again driving mechanical hand moves to directly over pottery, control system then controls manipulator and is picked up by ceramic tile, control system control driving motor drive drive belt again driving mechanical hand moves to the position of goods carrier, then control system controls manipulator and ceramic tile is turn to corresponding angle up or down, then control system controls manipulator and to be put by ceramic tile to goods carrier and ceramic tile is put corresponding position to ceramic tile push-tight by pushing device, last control system controls manipulator and is decontroled by ceramic tile, then same work is repeated.
This kind of full automaticity is picked up brick machine can install more than two as required simultaneously, is also the protection domain belonging to this patent of invention.
Claims (1)
1. an automatic brick collector, comprising: manufacturing line control cage, transmission bracket, control system, goods carrier,
Described manufacturing line control cage comprises: produce coil holder, panel brick device, tile jacking device, sensor forms, described tile jacking device comprises jack-up cylinder, guidepost, cross sill, pilot hole, stretch cylinder, connecting rod, support, supporting plate, bearing pin, rubber block, small clevis pin with head, dome brick hole, it is characterized in that: described jack-up cylinder is fixedly mounted on below cross sill, the upper end of jack-up cylinder is fixed by the bottom surface of the dome brick hole on cross sill and support, described guidepost is fixedly mounted on below support by pilot hole, described stretching, extension cylinder is fixedly mounted on support side, the both sides of stretching cylinder are connected by small clevis pin with head with the supporting plate being arranged on support two ends each via connecting rod, described supporting plate is arranged on support two ends by bearing pin and can rotates up or down centered by bearing pin, the dome brick face of described supporting plate is provided with rubber block,
Described transmission bracket comprises: support, guide rail, drive belt, driving motor, manipulator, hang up support, transmission bracket, pulley, belt drive, small rod wheel is formed, described driving motor is connected with control system, described driving motor is arranged on one end of support, described driving motor is provided with belt drive wheel, described support (being provided with the other end of driving motor) is provided with belt driving wheel, described support is provided with two guide rails, described manipulator is fixedly installed togather with hang-up support and transmission bracket, two described pulleys are sleeved on two guide rails separately, in the middle part of described transmission bracket with belt below relevant position fix,
Described control system and panel brick device, tile jacking device, manipulator, transmission cylinders connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110202507.1A CN102887368B (en) | 2011-07-19 | 2011-07-19 | Automatic brick picking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110202507.1A CN102887368B (en) | 2011-07-19 | 2011-07-19 | Automatic brick picking machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102887368A CN102887368A (en) | 2013-01-23 |
| CN102887368B true CN102887368B (en) | 2015-03-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110202507.1A Expired - Fee Related CN102887368B (en) | 2011-07-19 | 2011-07-19 | Automatic brick picking machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN102887368B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103112723B (en) * | 2013-03-11 | 2015-04-29 | 潍坊硕恒机械制造有限公司 | Automatic stacking device for wall bricks |
| CN103693368A (en) * | 2013-12-20 | 2014-04-02 | 嘉兴市凯力塑业有限公司 | High-rise ceramic tile transportation system |
| CN103964208A (en) * | 2014-04-25 | 2014-08-06 | 徐存然 | Packaged object carrying and conveying device |
| CN105236149B (en) * | 2015-11-09 | 2017-10-31 | 合肥汉德贝尔属具科技有限公司 | A kind of tilt bed aerated bricks stacking machine and its control method |
| CN107973128B (en) * | 2018-01-16 | 2023-06-16 | 芜湖市韩源众科汽车新材料有限公司 | Automatic stacking machine for coiled material slices |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3589495A (en) * | 1969-08-18 | 1971-06-29 | Aircraft Mechanics | Brick making machine |
| US3904043A (en) * | 1971-06-16 | 1975-09-09 | Robert E Jones | Apparatus for handling and stacking bricks |
| CN2528749Y (en) * | 2001-08-31 | 2003-01-01 | 北京东方新强设备制造有限公司 | Automatic blank stacking machine |
| CN2552880Y (en) * | 2001-11-07 | 2003-05-28 | 侯潜修 | Program controlled stacking machine |
| CN2629928Y (en) * | 2003-07-24 | 2004-08-04 | 李威 | Aluminium alloy head auto-cooling manipulator |
| CN201321289Y (en) * | 2008-12-10 | 2009-10-07 | 姚明杰 | Automatic grouping setting machine |
| CN201432806Y (en) * | 2009-01-16 | 2010-03-31 | 佛山市华南精密制造技术研究开发院 | Automatic packaging production line of ceramic tiles |
-
2011
- 2011-07-19 CN CN201110202507.1A patent/CN102887368B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3589495A (en) * | 1969-08-18 | 1971-06-29 | Aircraft Mechanics | Brick making machine |
| US3904043A (en) * | 1971-06-16 | 1975-09-09 | Robert E Jones | Apparatus for handling and stacking bricks |
| CN2528749Y (en) * | 2001-08-31 | 2003-01-01 | 北京东方新强设备制造有限公司 | Automatic blank stacking machine |
| CN2552880Y (en) * | 2001-11-07 | 2003-05-28 | 侯潜修 | Program controlled stacking machine |
| CN2629928Y (en) * | 2003-07-24 | 2004-08-04 | 李威 | Aluminium alloy head auto-cooling manipulator |
| CN201321289Y (en) * | 2008-12-10 | 2009-10-07 | 姚明杰 | Automatic grouping setting machine |
| CN201432806Y (en) * | 2009-01-16 | 2010-03-31 | 佛山市华南精密制造技术研究开发院 | Automatic packaging production line of ceramic tiles |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102887368A (en) | 2013-01-23 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: FOSHAN BIAOHUA ELECTRICAL EQUIPMENT CO., LTD. Free format text: FORMER OWNER: LI TUHUA Effective date: 20140519 Free format text: FORMER OWNER: LIU FUZHENBIAO Effective date: 20140519 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 545007 LIUZHOU, GUANGXI ZHUANG AUTONOMOUS REGION TO: 528200 FOSHAN, GUANGDONG PROVINCE |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20140519 Address after: The town of Nanhai District, Guangdong city of Foshan Province, 528200 village Langsha Long Industrial Park Applicant after: FOSHAN BIAOHUA MECHANICAL & ELECTRICAL EQUIPMENT CO., LTD. Address before: 545007 the Guangxi Zhuang Autonomous Region Liunan District of Liuzhou City Liu Tai Road No. 7 building 15 unit 1, No. 402 Applicant before: Li Tuhua Applicant before: Liu Fuzhenbiao |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: GUANGDONG BIAOHUA TECHNOLOGY CO., LTD. Free format text: FORMER NAME: FOSHAN BIAOHUA ELECTRICAL EQUIPMENT CO., LTD. |
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| CP03 | Change of name, title or address |
Address after: 528200 Guangdong Province, Foshan Nanhai District Danzao Town Nanhai national eco industrial demonstration Park Industrial Road No. 8 (Luo Qingqi) (the office floor, two layer (1), workshop) Patentee after: Guangdong Biao Hua Science and Technology Ltd. Address before: The town of Nanhai District, Guangdong city of Foshan Province, 528200 village Langsha Long Industrial Park Patentee before: FOSHAN BIAOHUA MECHANICAL & ELECTRICAL EQUIPMENT CO., LTD. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Automatic brick picking machine and working principle of automatic brick picking machine Effective date of registration: 20180412 Granted publication date: 20150318 Pledgee: Guangdong Nanhai Rural Commercial Bank branch branch of Limited by Share Ltd Pledgor: Guangdong Biao Hua Science and Technology Ltd. Registration number: 2018440000086 |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150318 Termination date: 20210719 |