CN102836945A - Full-automatic integrated rivet machine - Google Patents

Full-automatic integrated rivet machine Download PDF

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Publication number
CN102836945A
CN102836945A CN2012103536064A CN201210353606A CN102836945A CN 102836945 A CN102836945 A CN 102836945A CN 2012103536064 A CN2012103536064 A CN 2012103536064A CN 201210353606 A CN201210353606 A CN 201210353606A CN 102836945 A CN102836945 A CN 102836945A
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CN
China
Prior art keywords
rivet
cylinder
riveting gun
workbench
supply
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Application number
CN2012103536064A
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Chinese (zh)
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CN102836945B (en
Inventor
张伟
张瑞
徐正
李国彬
张维
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Jiangsu Hongxin Yitai Intelligent Equipment Co ltd
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SUQIAN YITAI AUTOMATION ENGINEERING Co Ltd
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Priority to CN201210353606.4A priority Critical patent/CN102836945B/en
Publication of CN102836945A publication Critical patent/CN102836945A/en
Application granted granted Critical
Publication of CN102836945B publication Critical patent/CN102836945B/en
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  • Portable Nailing Machines And Staplers (AREA)

Abstract

The invention discloses a full-automatic integrated rivet machine, which comprises a rack 1, a workbench 2 and an automatic nailing device 3, wherein the workbench 2 is arranged on the rack 1; the automatic nailing device 3 is positioned on the workbench 2; the automatic nailing device 3 comprises a material conveying part 3-1, a rivet part 3-2, a rivet filling part 3-3 and a rivet supplementing part 3-4, wherein the rivet part 3-2 is positioned on the center position of the workbench 2; the material conveying part 3-1 is positioned on the front end of the riveting gun of the rivet part 3-2; the rivet filling part 3-3 is positioned on the bottom of the riveting gun of the rivet part 3-2; and the rivet supplementing part 3-4 is positioned behind the rivet part 3-2 and is connected with the rivet filling part 3-3. According to the improvement on the automatic nailing device of the rivet machine, a nailing process is more stable and precise, manpower and time are saved, the yield of the product can be improved, the capacity is increased, and the comprehensive automation of the nailing process is realized.

Description

The fully automatic integral rivet driver
Technical field
The present invention relates to a kind of riveting equipment, be specifically related to a kind of fully automatic integral rivet driver.
Background technology
Rivet connects as a kind of fixed connection mode commonly used in the machining, normally accomplishes the rivet connecting moves through rivet driver.Rivet driver is claimed riveting machine again, is that a kind of being used for will be in requisition for parts or the plate rivet through being out of shape of riveted joint after through blastic deformation rivet.Rivet connect have with low cost, connect the tightness advantages of higher, existing rivet connects and utilizes special equipment to carry out the punching press riveted joint after adopting manual mode that rivet is placed into the precalculated position usually.This mode has increased operative employee's labour intensity on the one hand, influences operating efficiency, and also there is certain potential safety hazard in the safety operation aspect.Existing rivet driver all need manually add the rivet spare that does not carry out punching press each the completion after punching press is riveted; Can cause production efficiency low like this; Just do not carry out punching press if operator's hand leaves certain distance, be easy to cause contingency, potential safety hazard is more serious.
A kind of riveting gun that can supply rivet spare has automatically appearred on the market; Processing is riveted in the place that operative employee's hand rivet rifle is riveted needs separately; This riveting gun is applicable to the little processing occasion of riveted joint quantity; Bigger circuit board riveting connects and adds man-hour to riveted joint quantity, and the working (machining) efficiency of this riveting gun is obviously on the low side, is difficult to satisfy the demand of riveted joint processing in batches.
The content of invention
To the problems referred to above; The present invention has designed a kind of fully automatic integral rivet driver; Its purpose is: utilize the driving conveyance band of servo motor that portion's article are delivered to automatically and must riveter be followed closely the position; Utilizing multifunctional air cylinder that portion's article are risen and rotating to desired location, can the riveting gun position be set as required according to customer requirement.Reach and accomplish the everything flow process in the short time accurately automatically.Have simple in structurely, with low cost, be convenient to the advantage that riveting machine carries out full-automatic riveted joint processing, practicality is stronger.Above function is all by automatic control module operational factor, the comprehensive automation of implement device.
Technical solution of the present invention:
A kind of fully automatic integral rivet driver; Comprise: frame, workbench, automatic nailing device; Said workbench places on the frame, and said automatic nailing device is on the workbench, it is characterized in that: said automatic nailing device comprises material conveyance part, rivet portion, rivet filling part, rivet supply part; Said rivet portion is positioned at the workbench center; Said material conveyance partly is positioned at the front end of rivet portion riveting gun, and said rivet filling department branch is in rivet portion riveting gun bottom, and the rear that the rivet supply partly is in rivet portion links to each other with rivet filling department branch.
Said material conveyance partly comprises: conveyance band, CD-ROM drive motor, stop to lean on a position bolt, slim cylinder, fixedly cylinder, inductor.
Said conveyance band one end is equipped with CD-ROM drive motor, and the other end is provided with and stops to lean on the position bolt, and said stopping to be provided with inductor by bolt bottom, position; Said slim cylinder places and stops to be connected by position bolt one side and with it; Said fixedly cylinder is positioned at the conveyance strap end portion and inductor links.
Said CD-ROM drive motor is a governor motor.
Said conveyance band is the two row belts that laterally arrange.
Said rivet portion comprises: to be processed article, multifunctional air cylinder, sliding cylinder, height adjuster, loading position fixed speed controller, riveting gun; Said to be processed article, riveting gun place on the workbench respectively; On the said riveting gun height adjuster is housed; Said sliding cylinder is loaded on riveting gun one side and is connected with it; Said multifunctional air cylinder places on the workbench of riveting gun bottom and is connected with riveting gun, and said loading position fixed speed controller is loaded on the workbench bottom and links with riveting gun.
Said rivet filling department branch comprises: rivet chuck, rivet chuck open and close cylinder, rivet chuck rotary cylinder, rivet alignment pin, rivet partitioning portion, spring restoring mechanism; Said rivet chuck is positioned at riveting gun rear one side and is connected with rivet chuck switching cylinder, and rivet chuck rotary cylinder places the end of rivet filling part to be connected with the rivet chuck, and rivet chuck switching cylinder is positioned at rivet chuck upper left side and is connected with it.
Said rivet supply partly comprises: speed control, supply filling notch, slide track, supply slide groove; Said supply filling notch is positioned at rivet supply part one end, and links with cylinder, and its inside is provided with supply slide groove, and said supply slide groove connects the slide track, and said slide track one end is provided with speed control.
Said supply filling notch inside is sector structure.
Beneficial effect of the present invention:
The present invention passes through the improvement to the automatic nailing device of rivet driver, thereby makes the nailing process more steadily, accurately.After the research and development of this device are used; Especially produce in the operating line of type industry at liquor, effect is particularly remarkable, no matter take rivet or follow closely with the riveting gun riveter and all to adopt full-automatic operating type; Manpower, time have so not only been saved; More can improve the yield of product, increase production capacity, realize nailing process comprehensive automation.
Description of drawings
Fig. 1: overall structure master of the present invention looks sketch map.
Fig. 2: sketch map is looked on an overall structure of the present invention left side.
Fig. 3: materials handling conveyer belt part-structure sketch map of the present invention.
Fig. 4: materials handling control of the present invention stops the part-structure master and looks sketch map.
Fig. 5: materials handling control of the present invention stops a part-structure left side and looks sketch map.
Fig. 6: rivet portion structural representation of the present invention.
Fig. 7: rivet filling department separation structure sketch map of the present invention.
Fig. 8: the rivet grip header structure master of rivet filling part of the present invention looks sketch map.
Fig. 9: the rivet grip header structure schematic top plan view of rivet filling part of the present invention.
Figure 10: sketch map is looked on the rivet grip header structure left side of rivet filling part of the present invention.
Figure 11: rivet supply part-structure sketch map of the present invention.
Figure 12: rivet supply part supply filling notch internal structure sketch map of the present invention.
The specific embodiment
Do below in conjunction with accompanying drawing and to specify:
Extremely shown in Figure 2 like Fig. 1: a kind of fully automatic integral rivet driver comprises: frame 1, workbench 2, automatic nailing device 3.Workbench 2 places on the frame 1, and nailing device 3 is on the workbench 2 automatically.Automatically nailing device 3 comprises: material conveyance part 3-1, rivet portion 3-2, rivet filling part 3-3, rivet supply part 3-4.
The effect of each several part.
Material conveyance part: for the riveting gun that configures the position can be accurately rivet be squeezed in the processing article, the automatic operational factor that conveyance band CD-ROM drive motor is set according to module will process article and delivered to need automatically and beat and order desired location.
Rivet portion: the cylinder fixedly automatic ejection of module will be processed the fixing back of article riveting gun and begin automatic running.
Rivet filling part: after the riveting gun operation, rivet begins automatic feed.
Rivet supply part: at the automatic supply rivet of rivet filling department.
Shown in Fig. 3 to 12, be concrete course of action of the present invention.
The first step: under automatic condition running status; Material conveyance part 3-1 work; CD-ROM drive motor 3-1-2 on the conveyance band 3-1-1 limit sets automatic operational factor according to module, drives conveyance band 3-1-1 to be processed article 3-2-1 delivered to must the nailing position time automatically, and inductor 3-1-6 sends induced signal and makes and stop to lean on a bolt to stretch out; To be processed article 3-2-1 is fixed on assigned address; The conveyance band might be because vibrations or some external factor cause the inclination of processing article position when carrying the processing article, and inductor can be ajusted producing to be processed crooked article in the motion process.
Second step: automatically to right rotation, after riveting gun mechanism vertically kept flat, multifunctional air cylinder 3-2-2 pushed ahead riveting gun 3-2-6 automatically according to the parameter of setting for rivet portion 3-2 action, miniature motor, and rivet is packed in the riveting gun 3-2-6 automatically.The rivet back riveting gun of packing into automatically in the rifle is return position of readiness automatically, and gunlock structure to be installed returns the back multifunctional air cylinder 3-2-2 in the rivet place of accepting and once more riveting gun 3-2-6 delivered to the nailing position rivet is injected in to be processed the article 3-2-1 surface.After injecting, multifunctional air cylinder 3-2-2 running is seen riveting gun to the nailing position off automatically, and is retracted into position of readiness automatically after injecting rivet in portion's article; Height adjuster 3-2-4 work drives riveting gun 3-2-6 and descends automatically, and CD-ROM drive motor 3-1-2 drives conveyance band 3-1-1 and moves to the next nailing position that needs automatically.After rivet was injected the processing article, the rivet recovering mechanism utilized vacuum automatically rivet to be followed closely core and reclaims, and arrives the rectification requirement of 5S fully; Carry out in this process the speed control 3-2-5 (cylinder does not turn round during filling) that opens the loading position through multifunctional air cylinder 3-2-2; Its riveting gun of loading position speed control 3-2-5 control 3-2-6 responsiveness.
The 3rd step: rivet filling 3-3 action, after once action was accomplished, rivet chuck 3-3-1 moved to the rivet loading position after revolving and turning 90 degrees; Rivet chuck 3-3-1 opens, and makes riveting gun 3-2-6 draw rivet, and the rivet alignment pin of rivet filling part cut out automatically when the rivet chuck sucked rivet; After the completion; Chuck is closed, and riveting gun automatically restores to position of readiness after revolving and turning 90 degrees.
The 4th step: after one-time pad is accomplished; Rivet supply part 3-4 begins action; Through cylinder supply filling notch 3-4-2 is turned round up and down according to Figure 12 upward arrow direction; Rivet reveals into rivet slide track 3-4-3 through the inner sector structure of filling notch, the speed that the speed control 3-4-1 of slide track 3-4-3 one end control rivet slides.When the rivet transport sector vertically was sent to rivet dress gunlock structure junction with rivet automatically, dress gunlock structure rivet alignment pin utilized cylinder to open automatically, when rivet slide to from transport sector to the rest area sensed by inductor after, alignment pin cylinder auto-closing.
The action of this fully automatic integral rivet driver is set easily setting completion on the guidance panel all by the PLC programming Control but also be furnished with all time parameters such as setting operation panel, cylinder, sensor again.The automation module can move according to the parameter of setting after accomplishing automatically, realizes the equipment comprehensive automation.

Claims (8)

1. fully automatic integral rivet driver; Comprise: frame (1), workbench (2), automatic nailing device (3); Said workbench (2) places on the frame (1); Said automatic nailing device (3) is on the workbench (2); It is characterized in that: said automatic nailing device (3) comprises material conveyance part (3-1), rivet portion (3-2), rivet filling part (3-3), rivet supply part (3-4), and said rivet portion (3-2) is positioned at workbench (2) center, and said material conveyance part (3-1) is positioned at the front end of rivet portion (3-2) riveting gun; Said rivet filling part (3-3) is in rivet portion (3-2) riveting gun bottom, and the rear that rivet supply part (3-4) is in rivet portion (3-2) links to each other with rivet filling part (3-3).
2. a kind of according to claim 1 fully automatic integral rivet driver is characterized in that: said material conveyance part (3-1) comprising: conveyance band (3-1-1), CD-ROM drive motor (3-1-2), stop to lean on a position bolt (3-1-3), slim cylinder (3-1-4), fixedly cylinder (3-1-5), inductor (3-1-6); Said conveyance band (3-1-1) end is equipped with CD-ROM drive motor (3-1-2), and the other end is provided with and stops to lean on position bolt (3-1-3), and said stopping to be provided with inductor (3-1-6) by position bolt (3-1-3) bottom; Said slim cylinder (3-1-4) places and stops to be connected by position bolt (3-1-3) side and with it; Said fixedly cylinder (3-1-5) is positioned at conveyance band (3-1-1) end and inductor (3-1-6) links.
3. like the said a kind of fully automatic integral rivet driver of claim 2, it is characterized in that: said CD-ROM drive motor (3-1-2) is a governor motor.
4. like the said a kind of fully automatic integral rivet driver of claim 2, it is characterized in that: the two row belts of said conveyance band (3-1-1) for laterally arranging.
5. a kind of according to claim 1 fully automatic integral rivet driver is characterized in that: said rivet portion (3-2) comprising: to be processed article (3-2-1), multifunctional air cylinder (3-2-2), sliding cylinder (3-2-3), height adjuster (3-2-4), loading position fixed speed controller (3-2-5), riveting gun (3-2-6); Said to be processed article (3-2-1), riveting gun (3-2-6) place respectively on the workbench (2); Height adjuster (3-2-4) is housed on the said riveting gun (3-2-6); The said sliding cylinder of institute (3-2-3) is loaded on riveting gun (3-2-6) side and is connected with it; Said multifunctional air cylinder (3-2-2) places riveting gun (3-2-6) bottom workbench (2) upward to be connected with riveting gun (3-2-6), and said loading position fixed speed controller (3-2-5) is loaded on workbench (2) bottom and links with riveting gun (3-2-6).
6. a kind of according to claim 1 fully automatic integral rivet driver is characterized in that: said rivet filling part (3-3) comprising: rivet chuck (3-3-1), rivet chuck open and close cylinder (3-3-2), rivet chuck rotary cylinder (3-3-3), rivet alignment pin (3-3-4), rivet partitioning portion (3-3-5), spring restoring mechanism (3-3-6); Said rivet chuck (3-3-1) is positioned at riveting gun (3-2-6) rear one side and is connected with rivet chuck switching cylinder (3-3-2); Rivet chuck rotary cylinder (3-3-3) places the end of rivet filling part (3-3) to be connected with rivet chuck (3-3-1), and rivet chuck switching cylinder (3-3-2) is positioned at rivet chuck (3-3-1) upper left side and is connected with it.
7. a kind of according to claim 1 fully automatic integral rivet driver is characterized in that: said rivet supply part (3-4) comprising: speed control (3-4-1), supply filling notch (3-4-2), slide track (3-4-3), supply slide groove (3-4-4); Said supply filling notch (3-4-2) is positioned at rivet supply part one end (3-4); And link with cylinder; Its inside is provided with supply slide groove (3-4-4); Said supply slide groove (3-4-4) connects slide track (3-4-3), and said slide track (3-4-3) end is provided with speed control (3-4-1).
8. like the said a kind of fully automatic integral rivet driver of claim 7, it is characterized in that: said supply filling notch (3-4-2) is inner to be sector structure.
CN201210353606.4A 2012-09-21 2012-09-21 Full-automatic integrated rivet machine Active CN102836945B (en)

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Application Number Priority Date Filing Date Title
CN201210353606.4A CN102836945B (en) 2012-09-21 2012-09-21 Full-automatic integrated rivet machine

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Application Number Priority Date Filing Date Title
CN201210353606.4A CN102836945B (en) 2012-09-21 2012-09-21 Full-automatic integrated rivet machine

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CN102836945A true CN102836945A (en) 2012-12-26
CN102836945B CN102836945B (en) 2014-07-23

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4122988A (en) * 1977-10-17 1978-10-31 Rohr Industries, Inc. Pierce rivet machine
EP0431791A1 (en) * 1989-12-01 1991-06-12 Emhart Inc. Automatic riveting machine
CN201227678Y (en) * 2008-07-08 2009-04-29 苏桂平 Automatic rivet-feeding apparatus of rivet machine
JP2009142868A (en) * 2007-12-14 2009-07-02 Tokuriki Seiko Kk Device for supplying rivet
CN202762942U (en) * 2012-09-21 2013-03-06 宿迁亿泰自动化工程有限公司 Full automatic integrated riveting machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4122988A (en) * 1977-10-17 1978-10-31 Rohr Industries, Inc. Pierce rivet machine
EP0431791A1 (en) * 1989-12-01 1991-06-12 Emhart Inc. Automatic riveting machine
JP2009142868A (en) * 2007-12-14 2009-07-02 Tokuriki Seiko Kk Device for supplying rivet
CN201227678Y (en) * 2008-07-08 2009-04-29 苏桂平 Automatic rivet-feeding apparatus of rivet machine
CN202762942U (en) * 2012-09-21 2013-03-06 宿迁亿泰自动化工程有限公司 Full automatic integrated riveting machine

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Effective date of registration: 20170324

Address after: 223800 Suqian Economic Development Zone, Jiangsu Jinji Lake Road, No. 178

Patentee after: JIANGSU DONGXU YITAI INTELLIGENT EQUIPMENT Co.,Ltd.

Address before: 223800 Suqian City Economic Development Zone, Jinji Lake Road, No. 178, No.

Patentee before: SUQIAN YITAI AUTOMATION ENGINEERING Co.,Ltd.

CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: No. 223800, Suhu Economic Development Zone, Jiangsu Province

Patentee after: Jiangsu Hongxin Yitai Intelligent Equipment Co.,Ltd.

Address before: 223800 178 JinJiHu Road, Suqian Economic Development Zone, Jiangsu Province

Patentee before: JIANGSU DONGXU YITAI INTELLIGENT EQUIPMENT Co.,Ltd.

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Fully automatic integrated riveting machine

Effective date of registration: 20231115

Granted publication date: 20140723

Pledgee: Bank of China Limited by Share Ltd. Suqian branch

Pledgor: Jiangsu Hongxin Yitai Intelligent Equipment Co.,Ltd.

Registration number: Y2023980065652