Vehicle label automatic welding is taped all-in-one
Technical field
The all-in-one the present invention relates to a kind of vehicle label automatic welding is taped.
Background technology
At present, the more and more fierce market competition of China's automobile industry, artificial, material cost more and more higher.Existing mark
Board assembling is entirely artificial operation, and Tool Position Comparision is many, wastes very much, be primarily present following shortcoming in process of producing product:
1st, analyze from logistical point, there is repeatedly non-essential turnover operation, cause extra waste;
2nd, in each operation, product repeatedly takes, puts and easily causes the defects such as product scuffing, snag;
3rd, completing whole technological process at least needs more than 4~5 people, and action is many, and efficiency is low, and cost of labor is high;
4th, virtually increased turnover stock more than operation.
Content of the invention
In order to overcome disadvantages mentioned above present in existing label assembling mode, the present invention provide a kind of reduce unnecessary
Turnover, avoid because turnover causes the vehicle label automatic welding scratching product to tape all-in-one.
The technical solution used in the present invention is:
Vehicle label automatic welding is taped all-in-one, including frame with the indexable formula assembly working that is located in frame
Platform it is characterised in that:Described workbench is provided with rotating disk, and described rotating disk connects a stepping rotating mechanism, described
The first station for feeding, the second station for welding, the 3rd station for upper primary coat are sequentially provided with rotating disk, are used for
The 4th station dried, for tape the 5th station, for pasting protective film and finished product discharging the 6th station, and each institute
The position stating corresponding workbench on station is equipped with a positioning base being used for placing labels, and each described station above-mentioned is all controlled
In a controller.
The second described station includes the first lift cylinder, soldering tip and heater, the work of described the first lift cylinder
Stopper rod connects heater, and the relevant position of the lower end correspondence of described heater label to be welded is provided with described
Soldering tip, in the presence of the first lift cylinder, described soldering tip can move under in the vertical direction.
Described 3rd station includes the second lift cylinder, primary coat bin and glue head for depositing primary coat glue, institute
The piston rod of the second lift cylinder stated is connected with the upper end of primary coat bin, and the bottom of described primary coat bin equidistantly sets
It is equipped with some described glue heads, described glue head is connected and in the presence of the second lift cylinder with primary coat bin, glue
Adsorbed on glue head surface by the aperture of glue head surface.
Guiding mechanism is also included on the second described station and 3rd station, described guiding mechanism includes guide post,
The both sides of the first described lift cylinder and the second lift cylinder are respectively provided with described guide post, sheathed on described guide post
There are upper positioning guiding plate and lower positioning guiding plate, spacing between described upper positioning guiding plate and lower positioning guiding plate forms the
One or second lift cylinder motion distance.
The 4th described station includes the drying system for glue surface is carried out with drying and processing;Described drying system
Top fan for dedusting is installed, described drying system is provided with dilute for excluding in the frame outside label
Release the exhaust fan of agent.
The 5th described station includes the adhesive tape organization of supply arranging on the table and takes adhesive tape and moulding band mechanism, institute
Take adhesive tape and the moulding band mechanism that state can move between the positioning base and adhesive tape organization of supply of the 5th station.
Described take adhesive tape and moulding band mechanism include the first suction tube for drawing adhesive tape and for by the first suction tube to
The first press mechanism being connected with three axle servomotors pushing;The first described suction tube is arranged on the first lower lock block, described
The upper end of the first suction tube be arranged with the first upper holder block, the first described upper holder block can move up and down along the first described suction tube,
It is connected with the first press mechanism, the first described suction tube lower end in the presence of the first press mechanism on the first described upper holder block
Adhesive tape be attached on label.
The 6th described station includes thin film organization of supply, ironed film mechanism and conveyer belt, and described ironed film mechanism can
Moving between the positioning base and thin film organization of supply of the 6th station, the head of described thin film organization of supply is arranged on
On conveyer belt.
Described ironed film mechanism includes the second suction tube for drawing thin film on conveyer belt and is used for the second suction tube
The second press mechanism being connected with three axle servomotors being pressed downward;The second described suction tube is arranged on the second lower lock block, institute
The upper end of the second suction tube stated is arranged with the second upper holder block, and the second described upper holder block can move down along along the second described suction tube
Dynamic, the second described upper holder block is connected with the second press mechanism, the second described suction tube in the presence of the second press mechanism
The thin film of lower end is attached on label.
Product chute is offered on described workbench, the second described suction tube and product chute use cooperatively, described
Second suction tube is in order to adsorb at label mobile extremely described product chute under three axle servomotor effects.
When the present invention uses, product is put and compresses to the first station, turntable rotation is to next welding post, soldering tip and heating
Device adopts high-temperature heating to 200~220 degree, it is ensured that weld structure at by high temperature rapid melting product needed assembling
The reliability of performance.Welding goes to next primary coat station after terminating, and primary coat glue is stored in primary coat container, the second lift cylinder
The aperture that glue is passed through on glue head surface by pressure adsorbs on glue head surface;When primary coat glue is in product surface, it is right to need
Glue surface carries out drying and processing, in order to prevent diluent accumulation to be provided with exhaust fan, mitigates the infringement to operator body.Dry
Enter station of taping after dry, move to after three the first suction tubes draw adhesive tape at product it is possible to start moulding band work
Make.Adhesive tape has pasted and has gone to patch thin film station, and when thin film supply system is moved, thin film is conveyed on conveyer belt;Passing through
Three the second suction tubes are drawn film movement and are started to press thin film work at product.
Beneficial effects of the present invention are embodied in:
1st, it is capable of VW mark and base positioning;
2nd, multi-product can be realized and share by changing soldering tip and positioning base;
3rd, VW mark and base automatic welding can be completed;
4th, painting primary coat work can be automatically performed;
5th, primary coat can be completed automatically to dry;
6th, adhesive tape can be completed automatically to post and compress, thrust is adjustable;
7th, surface coating can be carried out;
8th, finished goods can be unloaded automatically decentralization to conveyer belt;
9th, daily production quantity statistics can be carried out;
10th, adopt PLC automatically controlled, touch screen input, display;
11st, cabinet plastic-blasting, other parts electroplating processes;
12nd, operation number reduces to 1 people from 5 people.
Brief description
Fig. 1 is overall structure diagram A of the present invention.
Fig. 2 is overall structure diagram B of the present invention.
Fig. 3 is the present invention the second station structure schematic diagram.
Fig. 4 a is 3rd station structural representation of the present invention.
Fig. 4 b is rubber head structure schematic diagram of the present invention.
Fig. 5 is the present invention the 4th station structure schematic diagram.
Fig. 6 a is the present invention the 5th station structure schematic diagram.
Fig. 6 b is top view of the present invention.
Fig. 7 a is the present invention the 6th station structure schematic diagram.
Fig. 7 b is the present invention the 6th station partial structural diagram.
Fig. 7 c is the present invention the 6th station structure top view.
Fig. 8 is partial structural diagram of the present invention.
Fig. 9 is side view of the present invention.
Figure 10 is overall structure diagram C of the present invention.
Figure 11 is overall structure diagram D of the present invention.
Specific embodiment
Referring to figs. 1 to Figure 11, vehicle label automatic welding is taped all-in-one, including frame 1 be located at turning of frame 1
Position formula assembling table 2, described workbench 2 is provided with rotating disk, and described rotating disk connects a stepping rotating mechanism, described
Rotating disk on be sequentially provided with the first station 3 for feeding, the second station 4 for welding, the 3rd station for upper primary coat
5th, it is used for the 4th station 6 of drying, be used for the 5th station 7 taped, the 6th station being used for pasting protective film and finished product discharging
On 8, and each described station, the position of corresponding workbench is equipped with a positioning base 10 being used for placing labels, each institute above-mentioned
State station and be controlled by a controller.
The second described station 4 includes the first lift cylinder 41, soldering tip and heater 43, described the first lift cylinder
41 piston rod connects heater, the relevant position setting of the corresponding label to be welded of lower end of described heater
There is described soldering tip, described soldering tip can move under in the vertical direction in the presence of the first lift cylinder 41.
Described 3rd station 5 includes the second lift cylinder 51, primary coat bin 53 and glue for depositing primary coat glue
54, the piston rod of the second described lift cylinder 51 is connected with the upper end of primary coat bin 53, described primary coat bin 53
Bottom spaced set have some described glue heads 54, described glue head 54 is connected with primary coat bin 53 and at second liter
In the presence of sending down the abnormal ascending QI cylinder 51, glue is adsorbed on glue head surface by the aperture of glue head surface.
Guiding mechanism 42,52 is also included, described guiding mechanism includes on the second described station 4 and 3rd station 5
Guide post, the both sides of the first described lift cylinder and the second lift cylinder are respectively provided with described guide post, described guiding
Positioning guiding plate and lower positioning guiding plate are arranged with bar, between described upper positioning guiding plate and lower positioning guiding plate between
Away from the distance forming the first or second lift cylinder motion.
The 4th described station 6 includes the drying system 61 for glue surface is carried out with drying and processing;Described drying
The top of system 61 is provided with the fan 62 for dedusting, and described drying system 61 is provided with the frame outside label
For excluding the exhaust fan 63 of diluent.
The 5th described station 7 includes the adhesive tape organization of supply 71 being arranged on workbench 2 and takes adhesive tape and pressure sealing-tape machine
Structure, described take adhesive tape and moulding band mechanism can move between the positioning base and adhesive tape organization of supply of the 5th station.
Described take adhesive tape and moulding band mechanism include the first suction tube 73 for drawing adhesive tape and are used for the first suction tube
73 the first press mechanisms 72 being connected with three axle servomotors being pressed downward;The first described suction tube 73 is arranged on the first lower lock block
On, the upper end of the first described suction tube 73 is arranged with the first upper holder block, and the first described upper holder block can be along the first described suction tube
Move up and down, the first described upper holder block is connected with the first press mechanism 72, described in the presence of the first press mechanism 72
The adhesive tape of the first suction tube 73 lower end be attached on label.
The 6th described station 8 includes thin film organization of supply 82, ironed film mechanism 83 and conveyer belt 81, described ironed film
Mechanism 83 can be moving between the positioning base and thin film organization of supply of the 6th station, the head of described thin film organization of supply
Portion is arranged on conveyer belt 81.
Described ironed film mechanism 83 includes the second suction tube 831 for drawing thin film on conveyer belt and is used for second
The second press mechanism being connected with three axle servomotors that suction tube is pressed downward;The second described suction tube is arranged on the second lower lock block
On, the upper end of the second described suction tube is arranged with the second upper holder block, and the second described upper holder block can be along along the second described suction tube
Lower movement, the second described upper holder block is connected with the second press mechanism, described second in the presence of the second press mechanism
The thin film of suction tube lower end is attached on label.
Product chute 9 is offered on described workbench, the second described suction tube 831 and product chute 9 use cooperatively, institute
The second suction tube 831 stated is in order to adsorb at label mobile extremely described product chute 9 under three axle servomotor effects.
When the present invention uses, product is put and compresses to the first station, turntable rotation is to next welding post, soldering tip and heating
Device adopts high-temperature heating to 200~220 degree, it is ensured that weld structure at by high temperature rapid melting product needed assembling
The reliability of performance.Welding goes to next primary coat station after terminating, and primary coat glue is stored in primary coat container, the second lift cylinder
The aperture that glue is passed through on glue head surface by pressure adsorbs on glue head surface;When primary coat glue is in product surface, it is right to need
Glue surface carries out drying and processing, in order to prevent diluent accumulation to be provided with exhaust fan, mitigates the infringement to operator body.Dry
Enter station of taping after dry, move to after three the first suction tubes draw adhesive tape at product A it is possible to start moulding band work
Make.Adhesive tape has pasted and has gone to patch thin film station, and when thin film supply system is moved, thin film is conveyed on conveyer belt;Passing through
Three the second suction tubes are drawn film movement and are started to press thin film work at product B.
Content described in this specification embodiment is only enumerating of the way of realization to inventive concept, the protection of the present invention
Scope is not construed as being only limitted to the concrete form that embodiment is stated, protection scope of the present invention is also and in art technology
Personnel according to present inventive concept it is conceivable that equivalent technologies mean.