CN112496678A - Intelligent elevator hall door production line - Google Patents
Intelligent elevator hall door production line Download PDFInfo
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- CN112496678A CN112496678A CN202011251410.5A CN202011251410A CN112496678A CN 112496678 A CN112496678 A CN 112496678A CN 202011251410 A CN202011251410 A CN 202011251410A CN 112496678 A CN112496678 A CN 112496678A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 53
- 239000003973 paint Substances 0.000 claims abstract description 94
- 238000004080 punching Methods 0.000 claims abstract description 43
- 238000005507 spraying Methods 0.000 claims abstract description 42
- 238000005452 bending Methods 0.000 claims abstract description 41
- 238000003466 welding Methods 0.000 claims abstract description 39
- 238000003825 pressing Methods 0.000 claims abstract description 37
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 27
- 230000001502 supplementing effect Effects 0.000 claims abstract description 23
- 239000003292 glue Substances 0.000 claims abstract description 20
- 239000000843 powder Substances 0.000 claims abstract description 15
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 11
- 240000004282 Grewia occidentalis Species 0.000 claims abstract description 9
- 238000004806 packaging method and process Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 96
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 11
- 230000008439 repair process Effects 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 21
- 241000196324 Embryophyta Species 0.000 description 12
- 238000005728 strengthening Methods 0.000 description 8
- 238000001514 detection method Methods 0.000 description 7
- 238000010073 coating (rubber) Methods 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000008263 repair mechanism Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003462 Bender reaction Methods 0.000 description 1
- 241000252254 Catostomidae Species 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229940098458 powder spray Drugs 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B13/00—Doors, gates, or other apparatus controlling access to, or exit from, cages or lift well landings
- B66B13/30—Constructional features of doors or gates
Abstract
The invention discloses an intelligent elevator hall door production line which comprises an automatic material taking device (1), an automatic positioning and punching device (2), a bending assembly (3), an automatic gluing device (4), a reinforcing rib feeding device (5), a reinforcing rib spot welding device (6), a glue pressing device (7), a door plate four-corner riveting device (8), a door plate arc welding device (9), a paint supplementing stacking device (10), a powder spraying device (11) and a packaging device (12) which are sequentially arranged. The steel plate-hall door automatic production device has the advantages that automatic production from the steel plate to the hall door is achieved, accordingly, the number of workers can be effectively reduced, labor cost is reduced, production efficiency can be improved, manual production is replaced through machine production and manufacturing, and stable product quality can be guaranteed. The invention has the characteristics of effectively reducing the production cost, improving the production efficiency and ensuring the product quality.
Description
Technical Field
The invention relates to a hall door production device, in particular to an intelligent elevator hall door production line.
Background
Hoistway door is exactly the lift-cabin door of installing at each floor, prevent that personnel from falling the door in the elevator, hoistway door includes by the door plant, parts such as strengthening rib are constituteed, and the door plant is through punching the steel sheet punching press, obtain after bending, place the strengthening rib and carry out the prepositioning in the door plant after artifical rubber coating, carry out spot welding through the hem of electric welding to both sides and realize fixing, still need rivet four end angles of door plant through the manual work, then weld through argon arc welding, transport to the regional spraying of powder spraying after the touch-up paint, pack at last. The production processes of the whole door plate are more, the existing door plate mainly needs a large number of workers to carry out manual operation in the production process, the labor cost is higher, the overall production efficiency is lower, and the production quality is uneven. Therefore, the prior art has the problems of higher production cost, lower production efficiency and uneven product quality.
Disclosure of Invention
The invention aims to provide an intelligent elevator hall door production line. The invention has the characteristics of effectively reducing the production cost, improving the production efficiency and ensuring the product quality.
The technical scheme of the invention is as follows: the utility model provides an elevator room door intelligence production line, is including the automatic extracting device, the automatic positioning punching device, the subassembly of bending, automatic rubber coating device, strengthening rib loading attachment, strengthening rib spot welding device, moulding device, door plant four corners riveting set, door plant arc-welding device, touch-up paint bunching device, powder spraying device and the packing plant who arranges in proper order.
In the intelligent elevator hall door production line, the automatic material taking device comprises a feeding rack, a conveying mechanism is arranged in the middle of the feeding rack, feeding mechanisms are arranged on two sides of the conveying mechanism, and a transplanting manipulator is further arranged above the feeding rack.
In the intelligent production line for the elevator hall door, the automatic positioning and punching device comprises a punching rack, a punching conveying mechanism is arranged above the punching rack, workpiece punching power devices are arranged at two ends of the punching conveying mechanism, and a punching die is arranged at the bottom of each workpiece punching power device.
In the intelligent elevator hall door production line, the bending assembly comprises a plurality of bending machines which are distributed side by side, the side face of each bending machine is provided with a bending grabbing manipulator, and the bending grabbing manipulators are provided with vacuum suckers.
In the intelligent production line for the elevator hall door, the reinforcing rib feeding device comprises two reinforcing rib storage mechanisms which are distributed in parallel, a reinforcing rib feeding robot is arranged between the two reinforcing rib storage mechanisms, and a door plate conveying mechanism is arranged on the side surface of the reinforcing rib feeding robot.
In the intelligent production line for the elevator hall door, the glue pressing device comprises a glue pressing and conveying mechanism, and a material pressing roller assembly is arranged on the glue pressing and conveying mechanism.
In the intelligent production line for the elevator hall door, the door plate four-corner riveting device comprises a door plate riveting conveying mechanism, automatic riveting devices which are symmetrically distributed are arranged at two ends above the door plate riveting conveying mechanism, and a lifting translation mechanism is further arranged between the automatic riveting devices and the door plate riveting conveying mechanism; and the door plate riveting conveying mechanism is also provided with an automatic workpiece stopping assembly.
In the intelligent production line of the elevator hall door, the paint supplementing and stacking device comprises a paint supplementing mechanism and a stacking mechanism; the stacking mechanism comprises a stacking conveying module, and a stacking taking and placing manipulator is arranged on the side face of the stacking conveying module.
In the intelligent production line for the elevator hall door, the paint supplementing mechanism comprises a paint supplementing conveying assembly, a paint supplementing frame is arranged above one end of the paint supplementing conveying assembly, a transverse moving assembly is arranged above the paint supplementing frame, and three groups of paint supplementing assemblies distributed side by side are arranged below the transverse moving assembly; the paint replenishing assembly comprises two paint replenishing tank placement frames which are distributed side by side, one end of each paint replenishing tank placement frame is provided with a pushing cylinder, the inner side of each pushing cylinder is provided with a fixing piece, the middle part of each fixing piece is provided with an opening, and the other end of each paint replenishing tank placement frame is provided with a pressing assembly; the paint replenishing tank is arranged between the fixing piece and the pressing assembly;
the pressing assembly comprises a threaded adjusting rod, a pressing sheet is arranged at the inner end of the threaded adjusting rod, and an adjusting handle is arranged at the outer end of the threaded adjusting rod; the paint supplementing tank placing frame is provided with a threaded hole matched with the threaded adjusting rod.
In the intelligent elevator hall door production line, the powder spraying device comprises a hall door reversing transmission mechanism which is in L-shaped distribution, a hall door spraying and feeding robot hand is arranged at the feeding end of the hall door reversing transmission mechanism, a hall door spraying and discharging robot hand is arranged at the discharging end of the hall door reversing transmission mechanism, a spraying part conveying mechanism which is distributed annularly is arranged on the side surface of the hall door spraying and discharging robot hand, and a powder spraying box is arranged on the spraying part conveying mechanism.
Compared with the prior art, the production line of the hall door is formed by the automatic material taking device, the automatic positioning punching device, the bending assembly, the automatic gluing device, the reinforcing rib feeding device, the reinforcing rib spot welding device, the glue pressing device, the door plate four-corner riveting device, the door plate arc welding device, the paint supplementing and stacking device, the powder spraying device and the packaging device which are sequentially arranged in a production workshop, so that the automatic production from the steel plate to the hall door is realized, the number of workers can be effectively reduced, the labor cost is reduced, the production efficiency can be improved, and the manual production is replaced by the machine production and manufacturing so as to ensure the stable product quality. Meanwhile, the positions of all devices are reasonably distributed, so that the space utilization rate can be improved, and the production efficiency can be ensured. In conclusion, the invention has the characteristics of effectively reducing the production cost, improving the production efficiency and ensuring the product quality.
In addition, the paint repair mechanism adopts the paint repair tank to replace the traditional paint repair barrel, thereby ensuring the paint repair quality and reducing the paint waste.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a structural view of an automatic material extracting apparatus;
FIG. 3 is a structural view of the automatic positioning and punching device;
FIG. 4 is a structural view of a bending assembly;
FIG. 5 is a structural view of a reinforcing bar feeding apparatus;
FIG. 6 is a view showing the structure of the door panel four-corner riveting apparatus;
FIG. 7 is a structural view of a paint patch stacking apparatus;
FIG. 8 is a structural view of the paint repair mechanism;
FIG. 9 is a structural view of a paint patch assembly;
FIG. 10 is a structural view of a paint replenishment tank stand;
FIG. 11 is a perspective view of a paint replenishment tank stand;
FIG. 12 is a structural view of the lateral shifting assembly;
fig. 13 is a structural view of the powder spray coating device.
The labels in the figures are: 1-automatic material taking device, 2-automatic positioning punching device, 3-bending assembly, 4-automatic gluing device, 5-reinforcing rib feeding device, 6-reinforcing rib spot welding device, 7-gluing device, 8-door plate four-corner riveting device, 9-door plate arc welding device, 10-paint supplementing stacking device, 11-powder spraying device, 12-packaging device, 13-paint supplementing mechanism, 14-stacking mechanism, 15-stacking conveying module, 16-stacking taking and placing robot, 17-hall door reversing conveying mechanism, 18-hall door spraying feeding robot, 19-hall door spraying discharging robot, 20-spraying part conveying mechanism, 21-powder spraying box, 101-feeding rack, 102-conveying mechanism and 103-feeding mechanism, 104-a transplanting manipulator, 201-a punching rack, 202-a punching conveying mechanism, 203-a workpiece punching power device, 301-a bending machine, 302-a bending grabbing manipulator, 303-a vacuum chuck, 501-a reinforcing rib storage mechanism, 502-a reinforcing rib feeding robot, 503-a door plate conveying mechanism, 701-a glue pressing conveying mechanism, 702-a material pressing roller assembly, 801-a door plate riveting conveying mechanism, 802-an automatic riveting device, 803-a lifting translation mechanism, 131-a paint supplementing conveying assembly, 132-a paint supplementing frame, 133-a transverse moving assembly, 134-a paint supplementing assembly, 135-a paint supplementing tank placing frame, 136-a pushing cylinder, 137-a fixing piece, 138-an opening, 139-a pressing assembly, 140-a paint supplementing tank and 141-a thread adjusting rod, 142-pressing piece, 143-adjusting handle.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not to be construed as limiting the invention.
Examples are given. The intelligent elevator hall door production line comprises an automatic material taking device 1, an automatic positioning punching device 2, a bending assembly 3, an automatic gluing device 4, a reinforcing rib feeding device 5, a reinforcing rib spot welding device 6, a glue pressing device 7, a door plate four-corner riveting device 8, a door plate arc welding device 9, a paint supplementing stacking device 10, a powder spraying device 11 and a packaging device 12 which are sequentially arranged as shown in figures 1 to 11.
The automatic material taking device 1 comprises a feeding rack 101, a conveying mechanism 102 is arranged in the middle of the feeding rack 101, feeding mechanisms 103 are arranged on two sides of the conveying mechanism 102, and a transplanting manipulator 104 is further arranged above the feeding rack 101.
The automatic positioning and punching device 2 comprises a punching rack 201, a punching conveying mechanism 202 is arranged above the punching rack 201, workpiece punching power devices 203 are arranged at two ends of the punching conveying mechanism 202, and a punching die is arranged at the bottoms of the workpiece punching power devices 203.
Bending assembly 3 includes a plurality of benders 301 that distribute side by side, and the side of every bender 301 all is equipped with the bending and snatchs manipulator 302, is equipped with vacuum chuck 303 on the bending and snatchs manipulator 302.
The reinforcing rib feeding device 5 comprises two reinforcing rib storage mechanisms 501 distributed in parallel, a reinforcing rib feeding robot 502 is arranged between the two reinforcing rib storage mechanisms 501, and a door plate conveying mechanism 503 is arranged on the side surface of the reinforcing rib feeding robot 502.
The glue pressing device 7 comprises a glue pressing and conveying mechanism 701, and a pressing roller assembly 702 is arranged on the glue pressing and conveying mechanism 701.
The door plate four-corner riveting device 8 comprises a door plate riveting conveying mechanism 801, automatic riveting devices 802 which are symmetrically distributed are arranged at two ends above the door plate riveting conveying mechanism 801, and a lifting translation mechanism 803 is further arranged between the automatic riveting devices 801 and the door plate riveting conveying mechanism 801; and the door plate riveting conveying mechanism 801 is also provided with an automatic workpiece blocking assembly.
The paint repairing and stacking device 10 comprises a paint repairing mechanism 13 and a stacking mechanism 14; the stacking mechanism 14 comprises a stacking conveying module 15, and a stacking taking and placing robot 16 is arranged on the side face of the stacking conveying module 15.
The paint replenishing mechanism 13 comprises a paint replenishing conveying assembly 131, a paint replenishing frame 132 is arranged above one end of the paint replenishing conveying assembly 131, a transverse moving assembly 133 is arranged above the paint replenishing frame 132, and three groups of paint replenishing assemblies 134 distributed side by side are arranged below the transverse moving assembly 133; the paint replenishing assembly 134 comprises two paint replenishing tank arranging frames 135 distributed side by side, one end of each paint replenishing tank arranging frame 135 is provided with a pushing cylinder 136, the inner side of each pushing cylinder 136 is provided with a fixing sheet 137, the middle part of each fixing sheet 137 is provided with an opening 138, and the other end of each paint replenishing tank arranging frame 135 is provided with a pressing assembly 139; the paint replenishing device further comprises a paint replenishing tank 140, and a tank body of the paint replenishing tank 140 is positioned between the fixing piece 137 and the pressing component 139;
the pressing component 139 comprises a threaded adjusting rod 141, a pressing sheet 142 is arranged at the inner end of the threaded adjusting rod 141, and an adjusting handle 143 is arranged at the outer end of the threaded adjusting rod 141; the paint replenishing tank placing frame 140 is provided with a threaded hole matched with the threaded adjusting rod 141.
The powder spraying device 11 comprises L-shaped hall door reversing transmission mechanisms 17, a hall door spraying and feeding manipulator 18 is arranged at the feeding end of the hall door reversing transmission mechanisms 17, a hall door spraying and discharging manipulator 19 is arranged at the discharging end of the hall door reversing transmission mechanisms 17, spraying part conveying mechanisms 20 distributed annularly are arranged on the side surfaces of the hall door spraying and discharging manipulator 19, and powder spraying boxes 21 are arranged on the spraying part conveying mechanisms 20.
The packaging device comprises a material taking manipulator, a door plate film coating mechanism and a code spraying and labeling mechanism.
The transverse moving assembly comprises a transverse screw rod, guide rods are arranged on two sides of the transverse screw rod, a screw rod nut is arranged on the transverse screw rod, and a sliding block is arranged on each guide rod; still include with screw-nut, slider mutually fixed remove the seat, remove the seat below and be equipped with the mount pad.
The paint repairing conveying assembly comprises a paint repairing conveying frame, and a paint repairing conveying roller set is arranged on the paint repairing conveying frame.
The truss is hung and is hoisted the scale sheet material to feed mechanism, and the motor drives feed mechanism and removes to the material level. Transplanting manipulator equipment starts, and servo motor drives the sucking disc translation that moves on the manipulator of carrying to get the material level, and the cylinder drives vacuum chuck decline and absorbs a slice work piece, and the work piece detects only to press from both sides and gets a sheet material at every turn, and automatic with work piece translation to conveying mechanism on, conveying mechanism carries the sheet material to the station of punching a hole.
The working process of the automatic positioning and punching device comprises the following steps:
the punching conveying mechanism comprises a power conveying lifting frame, a power conveying frame, a material blocking device and a side positioning device; when the device works, the power conveying lifting device drives the power conveying frame to ascend, the plate moves forwards, and the material stopping device stops materials. The side positioning device positions the plate in the center, the power conveying and lifting device descends, the gas-liquid pressure cylinder (workpiece punching power device) descends, and automatic punching is realized. And after the punching is finished, resetting the devices, and conveying the punched layer door panel to a second station position by the power conveying line. And the second station punches the rest holes according to the actions, and the power conveying frame conveys the punched layer door plate to the next working station after all holes are punched.
The working process of the bending assembly comprises the following steps:
bending and grabbing a manipulator to move the material discharging position of the vacuum chuck automatic positioning punching device, and sucking the punched plate by the vacuum chuck. And moving the punched plate to the position of the bending machine A by the manipulator A, detecting the plate in place by the detection device, starting a bending program, and matching the manipulator A with the bending machine A to bend the plate with a single short edge and two blades. And after the bending is finished, the robot A places the workpiece with the single short edge bent on a transfer fine positioning material rack. And the robot B moves the vacuum chuck to the position of the transfer fine positioning material rest, the vacuum chuck absorbs the workpiece, the robot B moves the workpiece to the position of the bending machine B, a bending program is started, and the robot is matched with the bending machine to complete bending of two short edges. And after the bending is finished, the robot B places the workpiece with the short edge bent on a transfer fine positioning material rack. The manipulator C moves the vacuum chuck to the position of the transfer fine positioning material rest, the vacuum chuck absorbs the workpiece, the manipulator C moves the workpiece to the position of the bending machine C, the bending program is started, and the manipulator is matched with the bending machine to complete bending of two long edges. And after the bending is finished, the manipulator C places the workpiece with the long edge bent in a safe position. The robot D moves the vacuum chuck assembly to the position of the workpiece, the vacuum chuck absorbs the workpiece, the robot D moves the workpiece to the position of the bending machine D, a bending program is started, and the robot cooperates with the bending machine to complete bending of two long edges. And after the bending is finished, the robot D places the bent workpiece on the conveying frame.
The automatic gluing device comprises a power conveying frame, a door plate automatic centering and guiding device, a material blocking device, a detection device, an automatic gluing device and a glue gun. The working process is as follows: the work piece is carried this process along power carriage automatic, and detection device detects the work piece, and the lift cylinder drives the rubber coating device and descends (the rubber coating device starts), when scribbling the strengthening rib position, glues the rifle and does not move the work piece and carry the rubber coating forward. The Y-axis direction of the glue gun can be manually used for fine adjustment of the distance between the two glue guns. The gluing process is controlled by a control system, and only the stainless steel and the composite board are glued. When the cold plate is produced, the door plate flows into the working procedure without gluing.
The working process of the reinforcing rib feeding device comprises the following steps:
the door plant is carried to door plant conveying mechanism position by last process, and detection device detects the work piece and targets in place, and the fixed work piece of positioner location, the fixed door plant of positioner location, strengthening rib feed robot press from both sides from the automatic clamp of strengthening rib dolly and get a strengthening rib to the door plant on.
The reinforcing rib spot welding device comprises a reinforcing rib servo moving conveying frame, a positioning device, a double-head intermediate frequency inverter welding machine, a servo motor, a speed reducer, a welding machine clamping tool, an auxiliary translation device and the like. The working process is as follows: the door plate is automatically conveyed to the working procedure along the previous working procedure (the working procedure of automatically adding the reinforcing ribs). The door plate servo translation device automatically conveys the workpiece to a first welding position, the two groups of welding cylinders descend simultaneously, discharge welding is carried out, welding is completed, the servo motor drives the workpiece to automatically translate to a next welding position, welding is repeated, all welding positions are welded, the devices reset, and the workpiece is automatically conveyed to a next procedure.
The glue pressing device comprises a power conveying frame, a conveying roller and chain assembly, a power conveying motor, a guiding device, a pressing roller assembly, a detection device and a control system. The working process of the glue pressing is as follows: the work piece is followed last process and is carried this process automatically, detects the door plant and targets in place, and the roll extrusion lift cylinder drives the compression roller and descends, and the work piece is carried forward, automatic roll extrusion work piece.
The riveting working process comprises the following steps:
the workpiece is automatically conveyed to the previous process along the previous process, the door plate is detected, the four groups of riveting devices move in place, the lifting cylinder drives the riveting devices to descend to automatically rivet the four corners of the door plate, after the riveting devices are completed, the devices reset, and the workpiece is automatically conveyed to the next process;
the door plate arc welding device is CO2 robot arc welding and comprises a power transmission frame, a workpiece positioning device, a welding machine robot, a welding machine power supply, an anti-collision welding gun, a detection device, a control system and the like. The working process is as follows: the workpiece is conveyed to the welding position of the welding robot, the workpiece is detected to be in place, the positioning cylinder automatically positions the workpiece, after the workpiece is detected, the welding machine is started, the robot drives the welding gun to translate the spot welding reinforcing rib and the end position (the door plate assembly is in a spot welding mode), welding is completed, all the devices reset, and the power conveying frame conveys the workpiece to the next station.
And (3) paint repair process:
the workpiece is conveyed to an automatic paint supplementing stacking position along an automatic conveying line, after the workpiece is conveyed in place, the servo centering device automatically centers the workpiece, the detection device detects that the workpiece is in place, the lifting cylinder drives the spray gun to descend, and the spray gun performs paint supplementing (the paint supplementing position is a short-edge bending and reinforcing rib arc welding position).
When paint is repaired: the paint replenishing tank is clamped between the fixing sheet and the pressing component, the nozzle part of the paint replenishing tank is exposed out of the hole, and the thread adjusting rod is screwed, so that the pressing sheet tightly presses the tank bottom of the paint replenishing tank.
When paint repair is needed, the pushing cylinder works, the extending end of the pushing cylinder triggers the paint spraying nozzle, so that paint is sprayed out of the paint spraying nozzle, and paint repair operation is conducted on the welding position of the hall door.
When one paint replenishing tank in the paint replenishing assembly is used up, the transverse moving assembly moves to enable the other paint replenishing tank to be located at a paint replenishing position, so that paint replenishing operation is continued, and continuous and uninterrupted paint replenishing operation is guaranteed. And the used paint replenishing tank is replaced by an operator.
And after finishing paint repair, the robot drives the vacuum chuck to suck up the workpiece, and places the workpiece on the stacking trolley to enter the next working cycle.
Then the workpiece is placed on a hall door reversing transmission mechanism by a hall door spraying feeding robot hand to realize reversing of the hall door, at the discharge end of the hall door reversing transmission mechanism, the workpiece is hung on a spraying part conveying mechanism by the hall door spraying discharge robot hand and enters a powder spraying box along with the conveying mechanism to be sprayed and dried, the workpiece is taken down by a material taking robot hand after being sprayed, and the workpiece is placed on a packaging device to be sequentially coated with a film by a door plate and labeled with a code spraying, and then the workpiece is placed in a wooden packaging box to be packaged.
Claims (10)
1. The utility model provides an intelligent elevator hall door production line which characterized in that: the automatic gluing device comprises an automatic material taking device (1), an automatic positioning punching device (2), a bending assembly (3), an automatic gluing device (4), a reinforcing rib feeding device (5), a reinforcing rib spot welding device (6), a glue pressing device (7), a door panel four-corner riveting device (8), a door panel arc welding device (9), a paint supplementing stacking device (10), a powder spraying device (11) and a packaging device (12) which are sequentially arranged.
2. The intelligent elevator hall door production line according to claim 1, characterized in that: the automatic material taking device (1) comprises a feeding rack (101), a conveying mechanism (102) is arranged in the middle of the feeding rack (101), feeding mechanisms (103) are arranged on two sides of the conveying mechanism (102), and a transplanting manipulator (104) is further arranged above the feeding rack (101).
3. The intelligent elevator hall door production line according to claim 1, characterized in that: the automatic positioning and punching device (2) comprises a punching rack (201), a punching conveying mechanism (202) is arranged above the punching rack (201), workpiece punching power devices (203) are arranged at two ends of the punching conveying mechanism (202), and a punching die is arranged at the bottoms of the workpiece punching power devices (203).
4. The intelligent elevator hall door production line according to claim 1, characterized in that: the bending assembly (3) comprises a plurality of bending machines (301) which are distributed side by side, the side face of each bending machine (301) is provided with a bending grabbing manipulator (302), and a vacuum sucker (303) is arranged on each bending grabbing manipulator (302).
5. The intelligent elevator hall door production line according to claim 1, characterized in that: the reinforcing rib feeding device (5) comprises two reinforcing rib storage mechanisms (501) which are distributed in parallel, a reinforcing rib feeding robot (502) is arranged between the two reinforcing rib storage mechanisms (501), and a door plate conveying mechanism (503) is arranged on the side surface of the reinforcing rib feeding robot (502).
6. The intelligent elevator hall door production line according to claim 1, characterized in that: the glue pressing device (7) comprises a glue pressing conveying mechanism (701), and a pressing roller assembly (702) is arranged on the glue pressing conveying mechanism (701).
7. The intelligent elevator hall door production line according to claim 1, characterized in that: the door plate four-corner riveting device (8) comprises a door plate riveting conveying mechanism (801), automatic riveting devices (802) which are symmetrically distributed are arranged at two ends above the door plate riveting conveying mechanism (801), and a lifting translation mechanism (803) is arranged between the automatic riveting devices (801) and the door plate riveting conveying mechanism (801); and the door plate riveting conveying mechanism (801) is also provided with an automatic workpiece blocking assembly.
8. The intelligent elevator hall door production line according to claim 1, characterized in that: the paint repairing and stacking device (10) comprises a paint repairing mechanism (13) and a stacking mechanism (14); the stacking mechanism (14) comprises a stacking conveying module (15), and a stacking taking and placing manipulator (16) is arranged on the side face of the stacking conveying module (15).
9. The intelligent elevator hall door production line according to claim 8, characterized in that: the paint replenishing mechanism (13) comprises a paint replenishing conveying assembly (131), a paint replenishing frame (132) is arranged above one end of the paint replenishing conveying assembly (131), a transverse moving assembly (133) is arranged above the paint replenishing frame (132), and three groups of paint replenishing assemblies (134) distributed side by side are arranged below the transverse moving assembly (133); the paint replenishing assembly (134) comprises two paint replenishing tank arranging frames (135) which are distributed side by side, one end of each paint replenishing tank arranging frame (135) is provided with a pushing cylinder (136), the inner side of each pushing cylinder (136) is provided with a fixing sheet (137), the middle part of each fixing sheet (137) is provided with an opening (138), and the other end of each paint replenishing tank arranging frame (135) is provided with a pressing assembly (139); the paint replenishing device also comprises a paint replenishing tank (140), wherein a tank body of the paint replenishing tank (140) is positioned between the fixing sheet (137) and the pressing component (139);
the pressing assembly (139) comprises a threaded adjusting rod (141), a pressing sheet (142) is arranged at the inner end of the threaded adjusting rod (141), and an adjusting handle (143) is arranged at the outer end of the threaded adjusting rod (141); the paint repair tank placing frame (140) is provided with a threaded hole matched with the threaded adjusting rod (141).
10. The intelligent elevator hall door production line according to claim 1, characterized in that: the powder spraying device (11) comprises L-shaped hall door reversing transmission mechanisms (17), hall door spraying and feeding mechanical hands (18) are arranged at the feeding ends of the hall door reversing transmission mechanisms (17), hall door spraying and discharging mechanical hands (19) are arranged at the discharging ends of the hall door reversing transmission mechanisms (17), spraying part conveying mechanisms (20) which are distributed annularly are arranged on the side surfaces of the hall door spraying and discharging mechanical hands (19), and powder spraying boxes (21) are arranged on the spraying part conveying mechanisms (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011251410.5A CN112496678A (en) | 2020-11-09 | 2020-11-09 | Intelligent elevator hall door production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011251410.5A CN112496678A (en) | 2020-11-09 | 2020-11-09 | Intelligent elevator hall door production line |
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| CN112496678A true CN112496678A (en) | 2021-03-16 |
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| CN202011251410.5A Pending CN112496678A (en) | 2020-11-09 | 2020-11-09 | Intelligent elevator hall door production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115302201A (en) * | 2022-08-10 | 2022-11-08 | 苏州吉宏川工业设备有限公司 | Full-flow bedplate automatic processing based technological method |
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Application publication date: 20210316 |