CN114012453A - Intelligent manufacturing system of metal composite curtain wall board - Google Patents
Intelligent manufacturing system of metal composite curtain wall board Download PDFInfo
- Publication number
- CN114012453A CN114012453A CN202111322538.0A CN202111322538A CN114012453A CN 114012453 A CN114012453 A CN 114012453A CN 202111322538 A CN202111322538 A CN 202111322538A CN 114012453 A CN114012453 A CN 114012453A
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- station
- machine
- metal composite
- curtain wall
- portal frame
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- 239000002905 metal composite material Substances 0.000 title claims abstract description 79
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 45
- 238000002372 labelling Methods 0.000 claims abstract description 40
- 238000004806 packaging method and process Methods 0.000 claims abstract description 31
- 238000007599 discharging Methods 0.000 claims abstract description 21
- 239000003292 glue Substances 0.000 claims description 29
- 238000001035 drying Methods 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 230000005570 vertical transmission Effects 0.000 claims description 3
- 238000003892 spreading Methods 0.000 claims 3
- 238000012856 packing Methods 0.000 claims 1
- 230000032258 transport Effects 0.000 description 9
- 239000002131 composite material Substances 0.000 description 5
- 238000001514 detection method Methods 0.000 description 5
- 238000009957 hemming Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 239000004566 building material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
Abstract
The invention provides an intelligent manufacturing system of a metal composite curtain wall board, which enables the processing to be fast and efficient, greatly improves the production efficiency, realizes unmanned operation and ensures the processing precision and the processing quality. It includes: a labeling station which comprises a labeling table and a labeling machine head; a grooving engraving station comprising a grooving engraving machine; a flanging station comprising a flanging machine; a gluing assembly station, which comprises a gluing member mounting machine table and a gluing assembly; the oven station comprises a primary positioning machine table, an oven and a discharging positioning machine table; a packaging station comprising a packaging table; the label pasting machine comprises a labeling station, a grooving and carving station, a flanging station, a gluing and assembling station, an oven station and a packaging station, wherein the labeling station, the grooving and carving station, the flanging station, the gluing and assembling station, the oven station and the packaging station are linearly arranged to form a linear production line, a feeding station is arranged at the front part of the labeling station, and a discharging station is arranged at the rear part of the packaging station.
Description
Technical Field
The invention relates to the technical field of curtain wall manufacturing in the building material industry, in particular to an intelligent manufacturing system of a metal composite curtain wall plate.
Background
At the in-process of building materials trade preparation metal composite curtain board, cut metal composite panel and target in place the back, need transport each station through the manual work with metal composite panel and carry out the processing operation, accomplish until last metal composite curtain board processing, the preparation of metal composite curtain board wastes time and energy, and owing to need a plurality of manpower transport, just also make and need fix a position metal composite curtain board many times, thereby lead to the positioning error stack of station, make the machining precision relatively poor, the quality can not be guaranteed.
Disclosure of Invention
Aiming at the problems, the invention provides an intelligent manufacturing system of a metal composite curtain wall board, which has the advantages of fast and efficient processing, greatly improves the production efficiency, realizes unmanned operation and ensures the processing precision and the processing quality.
The utility model provides an intelligent manufacturing system of metal composite curtain board, it includes that the linear type is arranged end to end in proper order and is set up to the straight line production line:
a labeling station which comprises a labeling table and a labeling machine head;
a grooving engraving station comprising a grooving engraving machine;
a flanging station, wherein a flanging machine is arranged on the flanging station;
the gluing assembly station is provided with an automatic gluing assembly machine;
the drying oven station is provided with a vertical drying and curing machine;
a packaging station comprising a packaging table;
a feeding station is arranged at the front part of the labeling station, and a discharging station is arranged behind the packaging station;
the feeding station is used for positioning and placing a raw material trolley;
the blanking station is used for positioning and placing the material receiving trolley;
be provided with the crane track directly over the sharp production line, the crane track is followed the top of sharp production line extends to the tail end, be provided with a plurality of sucking disc cranes on the crane track, be equipped with the orientation on the sucking disc crane the vertical lift sucking disc of sharp production line.
As a preferable mode, the edge folding machine comprises a supporting table and a workbench arranged on the surface of the supporting table, wherein a first portal frame is arranged on the supporting table in a sliding manner in the length direction and the width direction of the workbench, the workbench is positioned in the first portal frame, a negative pressure device is arranged on the workbench, a telescopic supporting device parallel to the workbench is arranged on the side wall of the workbench and perpendicular to the side wall of the workbench, a third beam is arranged on the first portal frame, a fourth moving frame is arranged outside the workbench on the third beam, a first portal frame sliding driving device is further arranged on the supporting table, a guide wheel group facing the workbench is arranged at the bottom end of the fourth moving frame, and the included angle between the axis of the guide wheel from the initial end of the guide wheel group to the terminal and the workbench is sequentially increased from 0 degree equivalent to 90 degrees, one side of the guide wheel set, which faces the workbench, is flush with the bottom of the telescopic supporting device; the input end of the flanging machine is connected with the output end of the slotting carving machine, and the output end of the flanging machine is connected with the input end of the automatic gluing and assembling machine.
In a preferred mode, the automatic glue assembling machine comprises,
the glue applying machine comprises a glue applying machine table, wherein a positioning device for fixing a workpiece is arranged on the working surface of the glue applying machine table;
the gluing part comprises a second portal frame, a glue storage container and a gluing manipulator; the glue storage container is arranged at the top of a first beam of the second portal frame, the gluing manipulator is arranged at the lower part of the first beam of the second portal frame, the automatic glue injection gun is arranged at the tail end of the gluing manipulator, a first moving frame of the gluing manipulator is slidably arranged between two ends of the first beam, and the output end of the glue storage container is connected with the glue input end of the automatic glue injection gun through a pipeline;
the component mounting part comprises a third portal frame, a rivet gun manipulator and a structural component grabbing manipulator; a rivet gun manipulator and a structural member grabbing manipulator are respectively arranged at the bottom of a second cross beam of the third portal frame, a second moving frame of the rivet gun manipulator and a third moving frame of the structural member grabbing manipulator are respectively connected between two ends of the second cross beam of the third portal frame in a sliding manner, and the moving path of the second moving frame is far away from that of the third moving frame;
two sides of the gluing machine table are provided with portal frame moving guide rails, two sides of the second portal frame are respectively connected with the portal frame moving guide rails, and two sides of the third portal frame are respectively connected with the portal frame moving guide rails in a sliding mode.
As a preferred mode, the vertical drying and curing machine comprises a shell, wherein a feeding table, a vertical hot air curing oven and a discharging high table are sequentially arranged at the bottom of the shell from left to right, a feeding hole is formed in the left side of the vertical hot air curing oven and close to the lower end, a discharging hole is formed in the right side of the vertical hot air curing oven and close to the upper end, a transmission chain with a vertical transmission direction is respectively installed on the front side and the rear side of the inside of the vertical hot air curing oven, a horizontal positioning pin is arranged on the transmission chain, the two ends of the positioning pin face the front end and the rear end of the vertical hot air curing oven, a driving device for driving the transmission chain is installed at the bottom of the vertical hot air curing oven, a feeding lifting horizontal forklift is arranged at the feeding table, and a discharging lifting horizontal forklift is arranged at the discharging high table.
As a preferred mode, a material identification sensor is arranged on the labeling station, and the output end of the material identification sensor is electrically connected with the labeling machine head.
As a preferred mode, a checking and recording scanning station is arranged between the blanking station and the packaging station, and comprises a checking and recording scanning machine table and a scanning device, wherein the scanning device is installed above the checking and recording scanning machine table through a supporting piece, and a signal receiving surface of the scanning device faces to a working surface of the checking and recording scanning machine table.
As a preferred mode, the gluing assembly station comprises a structural member installation operation, and the structural member installation operation is completed through a mechanical arm.
Preferably, the packaging station comprises a curtain wall board packaging operation, and the installation of the metal composite curtain wall board is completed by a manual work and an external mechanical arm together at the packaging station.
As a preferable mode, the crane rail is specifically a double-track crane rail, the suction cup crane is slidably connected between two ends of the double-track crane rail, the suction cup crane is provided with a servo driving device, and the number of the suction cup cranes is greater than 2.
As a preferred mode, the machine station corresponding to each station is controlled by the control system to automatically seek the target and position, and at least 2 position sensors are arranged on the coordinate X axis and the coordinate Y axis of the working surface of each machine station at equal intervals.
Compared with the prior art, the invention has the beneficial effects that:
after the manufacturing system is adopted, the production line work flow is as follows: the metal composite finished board reaches the position of a specified feeding station through a raw material trolley, then a sucker crane hoists a metal composite board to a labeling table through a vacuum sucker, a labeling machine head starts to move to position and label according to a path set by a computer, the labeling is finished and returns to an original position, the sucker crane hoists the composite board to a slotting and engraving machine for positioning, after the slotting and engraving machine finishes working, the sucker crane transports the composite board carved by the slotting and engraving machine to a flanging machine for positioning, the flanging machine carries out flanging on the composite board, after the flanging is finished, the sucker crane transports the composite board to a gluing component mounting table for positioning, gluing is firstly carried out, then component mounting is carried out, after the assembly is finished, the sucker crane transports the metal composite curtain board to a positioning feeding table of a vertical drying and curing machine, and a feeding lifting horizontal forklift on the vertical drying and curing machine sends the metal composite curtain board together with a supporting board into a vertical hot air curing oven of the vertical drying and curing machine for drying and curing, after the drying and curing are finished, the metal composite curtain wall plate is sent out of the vertical drying and curing machine to the discharging high platform by the lifting horizontal forklift on the discharging high platform, the metal composite curtain wall plate is hoisted to the detecting and recording workbench by the sucker crane, the metal composite curtain wall plate is produced and the product data is detected and recorded, the metal composite curtain wall plate is hoisted to the packaging platform by the crane after the completion, the metal composite curtain wall plate which is completed by the compounding is packaged and fixed, and the sucker crane transports the metal composite curtain wall plate which is packaged to form a finished product to the material receiving trolley and then to a finished product warehouse. After the metal composite curtain wall plate is hung on the detecting and recording table by the sucker crane of the metal composite curtain wall plate, the supporting plate is immediately hung on the front positioning feeding table by the sucker crane, and the whole process is finished; the whole production line can realize highly automatic production, and the composite board is accurately positioned within 1 mm; the machining is fast and efficient, and the machining precision and the machining quality are ensured.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a left side view of the hemming machine of the present invention;
FIG. 4 is a front view of the hemming machine of the present invention;
FIG. 5 is a top view of the hemming machine of the present invention;
FIG. 6 is a front view of the automatic glue applicator of the present invention;
FIG. 7 is a top view of the automatic glue applicator of the present invention;
FIG. 8 is a cross-sectional view taken along line B-B of FIG. 6;
fig. 9 is a schematic view of a dryer according to the present invention.
The names corresponding to the sequence numbers in the figure are as follows:
10. a feeding station; 11. a raw material trolley; 20. labeling station; 21. labeling table; 22. labeling machine head; 30. a grooving engraving station; 31. a grooving engraving machine; 40. a flanging station; 41. a flanging machine; 4101. a support table; 4102. a work table; 4103. a first gantry; 4104. a fourth movable frame; 4105. a guide wheel set 41051, a guide wheel; 50. gluing and assembling stations; 51. a gluing machine table; 52. a gluing part; 5201. a second gantry; 5202. a glue storage container; 5203. a gluing manipulator; 5204. a first cross member; 5205. a third portal frame; 5206. a rivet gun manipulator; 5207. a structural member grabbing manipulator; 5208. a second cross member; 5209. a first movable frame; 5210. a second movable frame; 5211. a third movable frame; 5212. a gantry moving guide rail; 60. a baking oven station; 61. a feeding table; 62. a housing; 63. a discharging high platform; 64. a vertical hot air curing oven; 6401. a feed inlet; 6402. a discharge port; 6403. a drive chain; 6404. positioning pins; 6405. a feed lift horizontal forklift; 6406. a discharge lifting horizontal forklift; 70. checking and recording a scanning station; 71. a scanning machine is checked and recorded; 72. a scanning device; 80. a packaging station; 81. a packaging table; 90. a blanking station; 91. a material receiving trolley; 100. a crane rail; 110. a suction cup crane; 111. a vertically lifting suction cup; 200. a metal composite curtain wall panel; 300. and (7) a supporting plate.
Detailed Description
As shown in fig. 1-9, an intelligent manufacturing system for metal composite curtain wall board comprises a linear type production line arranged in sequence end to end:
a labeling station 20, which comprises a labeling table 21 and a labeling machine head 22;
a slot engraving station 30 comprising a slot engraving machine 31;
a flanging station 40, wherein a flanging machine 41 is arranged on the flanging station 40;
the gluing assembly station 50 is provided with an automatic gluing assembly machine;
an oven station 60 provided with a vertical drying and curing machine;
a packaging station 80, which comprises a packaging table 81;
a feeding station 10 is arranged at the front part of the labeling station 20, and a discharging station 90 is arranged at the rear part of the packaging station 20;
the feeding station 10 is used for positioning and placing a raw material trolley 11;
the blanking station 90 is used for positioning and placing a material receiving trolley 91;
be provided with crane track 100 directly over the straight line production line, crane track 100 follows the top of straight line production line extends to the tail end, be provided with a plurality of sucking disc cranes 110 on crane track 100, be equipped with the orientation on the sucking disc crane 110 the vertical lift sucking disc 111 of straight line production line.
In this embodiment, during operation, the metal composite curtain wall board 200 is transported to the feeding station 10 by the raw material trolley 11, the vertical lifting suction cups 111 on the suction cup cranes 110 arranged on the crane track 100 extend out from the feeding station 10, the metal composite curtain wall board 200 is sucked and moved to the labeling table 21 at the labeling station 20, the labeling machine head 22 labels the metal composite curtain wall board 200, the labeling machine head 22 starts to move to position the label according to the path set by the computer, after the labeling is completed, the suction cup cranes 110 hang the metal composite curtain wall board 200 onto the slotting and engraving machine 31 for positioning, after the slotting and engraving machine 31 completes the operation, the suction cup cranes 110 transport the engraved metal composite curtain wall board 200 onto the flanging machine 41 for positioning, generally, the vacuum suction cups are used for positioning, the flanging machine 41 carries out flanging on the metal composite curtain wall board 200, the suction cups 110 transport the metal composite curtain wall board 200 onto the gluing member assembling machine for positioning, firstly, gluing, then installing components, after the assembly is completed, a sucker crane 110 lifts the metal composite curtain wall board 200 to a supporting plate 300 of a positioning feeding table of a vertical drying and curing machine, a feeding lifting horizontal forklift 6405 on the vertical drying and curing machine conveys the metal composite curtain wall board 200 together with the supporting plate 300 into a vertical hot air curing oven 64 of the vertical drying and curing machine for drying and curing, after the drying and curing are completed, a lifting horizontal forklift 6406 on a discharging high table 63 conveys the metal composite curtain wall board 200 together with the supporting plate 300 out of the vertical drying and curing machine to the discharging high table 63, the sucker crane lifts the metal composite curtain wall board 200 to a detecting and recording working table, the metal composite curtain wall board 200 is produced and product data is detected and recorded, after the production and product data are detected and recorded, the metal composite curtain wall board 200 is lifted to a packaging table 81 by the crane 110, and the metal composite curtain wall board 200 is packaged and fixed, the suction cup crane 110 transports the metal composite curtain wall panel 200, which is packaged to form a finished product, to the receiving trolley 91 and then to a finished product warehouse. After the suction cup crane 110 of the metal composite curtain wall board 200 lifts the metal composite curtain wall board 200 to the inspection and recording table, the suction cup crane immediately lifts the pallet to the front positioning and feeding table.
In a preferred embodiment, the hemming machine 41 includes a support table 411 and a table 4102 disposed on a surface of the support table 411, the support table 411 is provided with a first portal frame 4103 sliding in both a length direction and a width direction of the table 4102, the table 4102 is disposed in the first portal frame 4103, a negative pressure device is disposed on a working surface of the table 4102, a telescopic supporting device parallel to the working surface is disposed on a side wall of the table 4102, the telescopic supporting device is perpendicular to the side wall of the table 4102, a third cross beam 4106 is disposed on the first portal frame 4103, a fourth moving frame 4104 is disposed outside the table 4102 on the third cross beam 4106, a first portal frame sliding driving device is further disposed on the support table 4101, a guide wheel set 4105 facing the table 4102 is disposed at a bottom end of the fourth moving frame 4104, an included angle between an axis of the guide wheel set 4105 and a guide wheel of the working surface from a start end to an end of the guide wheel set 4105 to the working surface is sequentially increased from 0 degree to 90 degrees, one side of the guide wheel set 4105 facing the workbench 4102 is flush with the bottom of the telescopic supporting device; the input end of the flanging machine 41 is connected with the output end of the slotting carving machine 31, and the output end of the flanging machine 41 is connected with the input end of the automatic gluing and assembling machine; when folding, the metal composite curtain wall board 200 is placed on the working surface of the working table 4102, then the negative pressure device is started, because the surface of the metal composite curtain wall board 200 is flat, after the negative pressure device is started, the metal composite curtain wall board 200 can be fixed on the working table 41022, then, at this time, the edge of the metal composite curtain wall board 200 is supported by the telescopic supporting device, then the first portal frame sliding driving device in the length direction of the working table 4102 can be started firstly, so that the first portal frame 4103 in the length direction of the working table 4102 moves along the length direction of the metal composite curtain wall board 200, meanwhile, the fourth moving frame 4104 on the third cross beam 4105 of the first portal frame 4103 also moves along the length direction of the metal composite curtain wall board 200, and after the telescopic supporting device contacts the guide wheel set 4105, the telescopic supporting device can be slowly retracted into the working table 4102, and the telescopic supporting device is arranged, the edge of the metal composite curtain wall board 200 can be supported when the metal composite curtain wall board 200 is not folded, and meanwhile, after the metal composite curtain wall board 200 contacts the guide wheel set 4105, the metal composite curtain wall board is retracted into the workbench 4102, so that the movement of the first portal frame 4103 cannot be influenced, particularly, the existence of a telescopic supporting device is particularly important under the condition that a groove is formed at a folding bending part before the metal composite curtain wall board 200 is folded, and under the condition, if the telescopic supporting device is not arranged, the edge of the metal composite curtain wall board 200 can be bent downwards under the action of gravity, so that the guide wheel set cannot fold the edge of the metal composite curtain wall board 200; the start end of the guide wheel set 4105 at the bottom end of the fourth moving frame 4104 starts to contact with the edge of the metal composite curtain wall board 200, and as the first portal frame 4103 moves, because the included angle between the axis of the guide wheel 41051 from the start end to the end of the guide wheel set 4105 and the working surface sequentially increases from 0 degree to 90 degrees, and the side of the guide wheel set 4105 facing the workbench 4102 is flush with the bottom of the telescopic supporting device, the edge of the first portal frame 4103 is continuously tilted under the action of the guide wheel set 4105 until the edge of the first portal frame 4103 is perpendicular to the working surface, so that the edge folding of the metal composite curtain wall board 200 is completed.
In a preferred mode, the automatic glue assembling machine comprises,
the device comprises a gluing machine table 51, wherein a positioning device for fixing a workpiece is arranged on the working surface of the gluing machine table 51;
the gluing component 52 comprises a second portal frame 5201, a glue storage container 5202 and a gluing manipulator 5203; the glue storage container 5202 is arranged at the top of the first beam 5204 of the second portal frame 5201, the gluing manipulator 5203 is arranged at the lower part of the first beam 5204 of the second portal frame 5201, the tail end of the gluing manipulator 5203 is provided with an automatic glue injection gun, the first moving frame 5209 of the gluing manipulator 5203 is slidably arranged between the two ends of the first beam 5204, and the output end of the glue storage container 5202 is connected with the glue input end of the automatic glue injection gun through a pipeline;
a component mounting part, which comprises a third portal frame 5205, a rivet gun manipulator 5206 and a structural component grabbing manipulator 5207; a rivet gun manipulator 5206 and a structural member grabbing manipulator 5207 are respectively arranged at the bottom of the second beam 5208 of the third portal frame 5205, a second moving frame 5210 of the rivet gun manipulator 5206 and a third moving frame 5211 of the structural member grabbing manipulator 5207 are respectively connected between two ends of the second beam 5208 of the third portal frame 5205 in a sliding manner, and a moving path of the second moving frame 5210 is far away from a moving path of the third moving frame 5211;
two sides of the gluing machine table 51 are provided with gantry moving guide rails 5212, two sides of the second gantry 5201 are respectively connected with the gantry moving guide rails 5212, and two sides of the third gantry 5205 are respectively connected with the gantry moving guide rails 5212 in a sliding manner.
As a preferable mode, the vertical drying and curing machine comprises a shell 62, a feeding table 61, a vertical hot air curing oven 64 and a discharging high table 63 are sequentially arranged at the bottom of the shell 62 from left to right, a feed inlet 6401 is arranged at the left side of the vertical hot air curing oven 64 close to the lower end, a discharge outlet 6402 is arranged at the right side of the vertical hot air curing oven 64 close to the upper end, the front side and the rear side of the interior of the vertical hot air curing oven 64 are respectively provided with a transmission chain 6403 with a vertical transmission direction, a horizontal positioning pin 6404 is arranged on the transmission chain 6403, two ends of the positioning pin 6404 face the front end and the rear end of the vertical hot air curing oven 64, the bottom of the vertical hot air curing oven 64 is provided with a driving device for driving the transmission chain 6403, a feeding lifting horizontal forklift 6405 is arranged at the feeding table 61, and a discharging lifting horizontal forklift 6406 is arranged at the discharging high table 63; during operation, before drying, the metal composite curtain wall board 200 is transmitted to the position between the transmission chains 6403 respectively installed on the front side and the rear side of the inside of the vertical hot air curing oven 64 through the support plate 300 at the feeding lifting horizontal forklift 6405 at the position of the feeding table 61 and is clamped through the positioning pin 6404, the driving device drives the transmission chains 6403 to move, the transmission chains 6403 drives the support plate 300 to ascend, the hot air in the inside of the vertical hot air curing oven 64 lifts the metal composite curtain wall board 200 layer by layer to perform drying and curing operation, when the metal composite curtain wall board is lifted to the position of the top layer, the drying and curing are finished, the metal composite curtain wall board is discharged from the position of the discharge port 6402, the discharge lifting horizontal forklift 6406 placed on the discharge table 63 descends, and then the metal composite curtain wall board is output to the packaging station.
As a preferred mode, a material identification sensor is arranged on the labeling station 20, and an output end of the material identification sensor is electrically connected with the labeling machine head 22, so that after the material (i.e., the metal composite curtain wall plate 200) moves to the labeling station 20, the material identification sensor transmits a signal to the labeling machine head 22, and the labeling machine head 22 performs labeling operation on the metal composite curtain wall plate 200.
As a preferable mode, a detection and recording scanning station 70 is arranged before the blanking station 90 and the packaging station 80, the detection and recording scanning station 70 includes a detection and recording scanning machine 71 and a scanning device 72, the scanning device 72 is installed above the detection and recording scanning machine 71 through a supporting member, and a signal receiving surface of the scanning device 72 faces a working surface of the detection and recording scanning machine 71.
Preferably, the gluing assembly station 50 comprises a structure mounting operation, which is performed by a robot.
Preferably, the packaging station 80 includes a curtain wall panel packaging operation, and the packaging of the metal composite curtain wall panel 200 is accomplished by both manual and external robots at the packaging station 80.
Preferably, the crane rail 100 is a double-track crane rail, the suction cup crane (110) is slidably connected between two ends of the double-track crane rail 100, the suction cup crane 110 is provided with a servo driving device, and the number of the suction cup cranes 110 is greater than 2.
As a preferred mode, the machine table corresponding to each station is controlled by the control system to automatically seek the target and position, at least 2 position sensors are arranged on the coordinate X axis and the coordinate Y axis of the working surface of each machine table at equal intervals, and through the arrangement of the sensors, the metal composite curtain wall plate 200 can be conveniently identified on the working surface of each machine table to be automatically positioned, so that the accuracy of the mechanical arm during working is ensured.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides an intelligent manufacturing system of metal composite curtain board which characterized in that, it includes that the linear type is arranged to the straight line production line end to end in proper order:
a labeling station (20) which comprises a labeling table (21) and a labeling machine head (22);
a grooving engraving station (30) comprising a grooving engraving machine (31);
a flanging station (40), wherein a flanging machine (41) is arranged on the flanging station (40);
a gluing assembly station (50) provided with an automatic gluing assembly machine;
the drying oven station (60) is provided with a vertical drying and curing machine;
a packaging station (80) comprising a packaging table (81);
a feeding station (10) is arranged at the front part of the labeling station (20), and a discharging station (90) is arranged behind the packaging station (20);
the feeding station (10) is used for positioning and placing a raw material trolley (11);
the blanking station (90) is used for positioning and placing the material receiving trolley (91);
be provided with crane track (100) directly over the straight line production line, crane track (100) are followed the top of straight line production line extends to the tail end, be provided with a plurality of sucking disc cranes (110) on crane track (100), be equipped with the orientation on sucking disc crane (110) vertical lift sucking disc (111) of straight line production line.
2. The intelligent manufacturing system of metal composite curtain wall board of claim 1, wherein: the flanging machine (41) comprises a support table (411) and a workbench (4102) arranged on the surface of the support table (411), wherein a first portal frame (4103) is arranged on the support table (411) in a sliding manner in the length direction and the width direction of the workbench (4102), the workbench (4102) is positioned in the first portal frame (4103), a negative pressure device is arranged on the working surface of the workbench (4102), a telescopic supporting device parallel to the working surface is arranged on the side wall of the workbench (4102), the telescopic supporting device is perpendicular to the side wall of the workbench (4102), a third cross beam (4106) is arranged on the first portal frame (4103), a fourth moving frame (4104) is arranged outside the workbench (4102) on the third cross beam (4106), a first portal frame sliding driving device is further arranged on the support table (4101), and a guide wheel group (5) facing the workbench (4102) is arranged at the bottom end of the fourth moving frame (4104), the included angle between the axis of the guide wheel (41051) from the starting end to the terminal end of the guide wheel group (4105) and the working surface is sequentially increased from 0 degree to 90 degrees, and one side of the guide wheel group (4105) facing the working table (4102) is flush with the bottom of the telescopic supporting device; the input end of the flanging machine (41) is connected with the output end of the slotting engraving machine (31), and the output end of the flanging machine (41) is connected with the input end of the automatic gluing and assembling machine.
3. The intelligent manufacturing system of metal composite curtain wall board of claim 1, wherein: the automatic glue-applying assembling machine comprises a machine body,
the glue spreading machine comprises a glue spreading machine table (51), wherein a positioning device for fixing a workpiece is arranged on the working surface of the glue spreading machine table (51);
the gluing component (52) comprises a second portal frame (5201), a glue storage container (5202) and a gluing manipulator (5203); the glue storage container (5202) is arranged at the top of the first beam (5204) of the second portal frame (5201), the gluing manipulator (5203) is arranged at the lower part of the first beam (5204) of the second portal frame (5201), the tail end of the gluing manipulator (5203) is provided with an automatic glue injection gun, the first movable frame (5209) of the gluing manipulator (5203) is slidably arranged between two ends of the first beam (5204), and the output end of the glue storage container (5202) is connected with the glue input end of the automatic glue injection gun through a pipeline;
the component mounting part comprises a third portal frame (5205), a rivet gun manipulator (5206) and a structural component grabbing manipulator (5207); a rivet gun manipulator (5206) and a structural member grabbing manipulator (5207) are respectively arranged at the bottom of a second beam (5208) of the third portal frame (5205), a second moving frame (5210) of the rivet gun manipulator (5206) and a third moving frame (5211) of the structural member grabbing manipulator (5207) are respectively connected between two ends of the second beam (5208) of the third portal frame (5205) in a sliding manner, and the moving path of the second moving frame (5210) is far away from the moving path of the third moving frame (5211);
two sides of the gluing machine table (51) are provided with portal frame moving guide rails (5212), two sides of the second portal frame (5201) are respectively connected with the portal frame moving guide rails (5212), and two sides of the third portal frame (5205) are respectively connected with the portal frame moving guide rails (5212) in a sliding manner.
4. The intelligent manufacturing system of metal composite curtain wall board of claim 1, wherein: the vertical drying and curing machine comprises a shell (62), a feeding table (61), a vertical hot air curing oven (64) and a discharging high table (63) are sequentially arranged at the bottom of the shell (62) from left to right, a feeding hole (6401) is formed in the left side of the vertical hot air curing oven (64) close to the lower end, a discharging hole (6402) is formed in the right side of the vertical hot air curing oven (64) close to the upper end, transmission chains (6403) with vertical transmission directions are respectively installed on the front side and the rear side of the interior of the vertical hot air curing oven (64), horizontal positioning pins (6404) are arranged on the transmission chains (6403), two ends of the positioning pins (6404) face the front end and the rear end of the vertical hot air curing oven (64), a driving device for driving the transmission chains (6403) is installed at the bottom of the vertical hot air curing oven (64), and a feeding lifting horizontal forklift (6405) is arranged at the feeding table (61), and a discharging lifting horizontal forklift (6406) is arranged at the discharging high platform (63).
5. The intelligent manufacturing system of metal composite curtain wall board of claim 1, wherein: the labeling machine is characterized in that a material identification sensor is arranged on the labeling station (20), and the output end of the material identification sensor is electrically connected with a labeling machine head (22).
6. The intelligent manufacturing system of metal composite curtain wall board of claim 1, wherein: unloading station (90) with packing station (80) is provided with before and examines record scanning station (70), examine record scanning station (70) including examining record scanning board (71), scanning device (72) pass through support piece install in the top of examining record scanning board (71), the signal receiving face orientation of scanning device (72) examine the working face of record scanning board (71).
7. The intelligent manufacturing system of metal composite curtain wall board of claim 1, wherein: the gluing assembly station (50) comprises a structural member installation operation which is completed by an external manipulator.
8. The intelligent manufacturing system of metal composite curtain wall board of claim 1, wherein: the packaging station (80) comprises a curtain wall board packaging operation, and the metal composite curtain wall board is installed at the packaging station (80) through manpower and an external manipulator together.
9. The intelligent manufacturing system of metal composite curtain wall board of claim 1, wherein: the crane rail (100) is specifically a double-track crane rail, the sucker crane (110) is connected between two ends of the double-track crane rail in a sliding mode, a servo driving device is arranged on the sucker crane (110), and the number of the sucker crane (110) is larger than 2.
10. The intelligent manufacturing system of metal composite curtain wall board of claim 1, wherein: the machine table corresponding to each station is controlled by the control system to automatically seek the target and position, and at least 2 position sensors are arranged on the working surface of each machine table at equal distance on the X axis and the Y axis of the coordinate.
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| CA2105066A1 (en) * | 1991-05-31 | 1992-12-01 | Anakkavur T. Santhanam | Coated cutting insert |
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| CN114012453B (en) | 2024-03-19 |
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