CN102836945B - Full-automatic integrated rivet machine - Google Patents
Full-automatic integrated rivet machine Download PDFInfo
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- CN102836945B CN102836945B CN201210353606.4A CN201210353606A CN102836945B CN 102836945 B CN102836945 B CN 102836945B CN 201210353606 A CN201210353606 A CN 201210353606A CN 102836945 B CN102836945 B CN 102836945B
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- 238000010009 beating Methods 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000000638 solvent extraction Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 230000006872 improvement Effects 0.000 abstract description 2
- 230000001502 supplementing effect Effects 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 10
- 230000009471 action Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005007 materials handling Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000004043 responsiveness Effects 0.000 description 1
- 235000020097 white wine Nutrition 0.000 description 1
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- Insertion Pins And Rivets (AREA)
- Portable Nailing Machines And Staplers (AREA)
Abstract
The invention discloses a full-automatic integrated rivet machine, which comprises a rack 1, a workbench 2 and an automatic nailing device 3, wherein the workbench 2 is arranged on the rack 1; the automatic nailing device 3 is positioned on the workbench 2; the automatic nailing device 3 comprises a material conveying part 3-1, a rivet part 3-2, a rivet filling part 3-3 and a rivet supplementing part 3-4, wherein the rivet part 3-2 is positioned on the center position of the workbench 2; the material conveying part 3-1 is positioned on the front end of the riveting gun of the rivet part 3-2; the rivet filling part 3-3 is positioned on the bottom of the riveting gun of the rivet part 3-2; and the rivet supplementing part 3-4 is positioned behind the rivet part 3-2 and is connected with the rivet filling part 3-3. According to the improvement on the automatic nailing device of the rivet machine, a nailing process is more stable and precise, manpower and time are saved, the yield of the product can be improved, the capacity is increased, and the comprehensive automation of the nailing process is realized.
Description
Technical field
The present invention relates to a kind of riveting equipment, be specifically related to a kind of fully automatic integral rivet driver.
Background technology
Rivet connects as a kind of conventional mode that is fixedly connected with in machining, normally completes rivet connecting moves by rivet driver.Rivet driver, claims again riveting machine, be a kind of for rivet by blastic deformation after by requisition for riveted joint parts or plate by distortion rivet.With low cost, connection tightness advantages of higher that rivet connection has, existing rivet connection utilizes special equipment to carry out stamping riveting after conventionally adopting manual mode that rivet is placed into precalculated position.This mode has increased operative employee's labour intensity on the one hand, affects operating efficiency, and safety operation aspect also exists certain potential safety hazard.Existing rivet driver all needs to manually add the rivet that does not carry out punching press at every turn after completing stamping riveting, can cause like this production efficiency low, just carry out punching press if operator's hand does not leave certain distance, be easy to cause contingency, potential safety hazard is more serious.
On market, there is a kind of riveting gun that can automatically supply rivet, processing is riveted separately in the place that operative employee's hand rivet rifle is riveted needs, this riveting gun is applicable to rivet the little processing occasion of quantity, to riveted joint quantity, larger circuit board riveting connects and adds man-hour, the working (machining) efficiency of this riveting gun is obviously on the low side, is difficult to meet the demand of riveted joint processing in batches.
Summary of the invention
For the problems referred to above, the present invention has designed a kind of fully automatic integral rivet driver, its object is: utilize the driving conveyance band of servo motor that component is automatically delivered to and must riveter be followed closely position, utilizing multifunctional air cylinder to drive riveting gun to desired location, can riveting gun position be set as required according to customer requirement.Reach and in the short time, automatically complete accurately everything flow process.Have simple in structure, with low cost, the advantage of being convenient to riveting machine and carrying out full-automatic riveted joint processing, practicality is stronger.Above function is all by automatically controlling module operational factor, the comprehensive automation of implement device.
Technical solution of the present invention:
A kind of fully automatic integral rivet driver, comprise: frame, workbench, automatic nail beating device, described workbench is placed in frame, described automatic nail beating device is on workbench, it is characterized in that: described automatic nail beating device comprises material conveyance part, rivet portion, rivet filling part, rivet supply part, described rivet portion is positioned at workbench center, described material conveyance part is positioned at the front end of rivet portion riveting gun, described rivet filling department divides in rivet portion riveting gun bottom, the rear of rivet supply part in rivet portion divided and is connected with rivet filling department.
Described material conveying unit is divided and is comprised: conveyance band, CD-ROM drive motor, stop by position a bolt, thin cylinder, fixing cylinder, inductor.
CD-ROM drive motor is equipped with in described conveyance band one end, and the other end is provided with and stops by a position bolt, described in stop being provided with inductor by bolt bottom, position; Described thin cylinder is placed in and stops by position bolt one side and be connected with it; Described fixing cylinder is positioned at conveyance strap end portion and inductor is connected.
Described CD-ROM drive motor is governor motor.
Described conveyance band is the two row belts that be arranged in parallel.
Described rivet portion comprises: component to be processed, multifunctional air cylinder, sliding cylinder, height adjuster, loading position fixed speed controller, riveting gun; Described component to be processed, riveting gun are placed in respectively on workbench, on described riveting gun, height adjuster is housed, described sliding cylinder is loaded on riveting gun one side and is connected with it, described multifunctional air cylinder is placed on the workbench of riveting gun bottom and is connected with riveting gun, and described loading position fixed speed controller is loaded on workbench bottom and is connected with riveting gun.
Described rivet filling department divides and comprises: rivet chuck, rivet chuck open and close cylinder, rivet chuck rotary cylinder, rivet alignment pin, rivet partitioning portion, spring restoring mechanism; Described rivet chuck is positioned at riveting gun rear one side and is connected with rivet chuck switching cylinder, and the end that rivet chuck rotary cylinder is placed in rivet filling part is connected with rivet chuck, and rivet chuck opens and closes cylinder and is positioned at rivet chuck upper left side and is connected with it.
Described rivet supply part comprises: speed control, supply filling notch, slide track, supply slide groove; Described supply filling notch is positioned at rivet supply part one end, and is connected with cylinder, and its inside is provided with supply slide groove, and described supply slide groove connects slide track, and described slide track one end is provided with speed control.
Described supply filling notch inside is sector structure.
Beneficial effect of the present invention:
The present invention passes through the improvement to rivet driver automatic nail beating device, thereby makes nailing process more steadily, accurately.After the research and development of this device are used, especially in the operating line of white wine production class industry, effect is particularly remarkable, the rivet or follow closely and all adopt full-automatic operating type by riveting gun riveter no matter take, manpower, time are so not only saved, more can improve the yield of product, increase production capacity, realize nailing process comprehensive automation.
Brief description of the drawings
Fig. 1: overall structure master of the present invention looks schematic diagram.
Fig. 2: schematic diagram is looked on an overall structure of the present invention left side.
Fig. 3: materials handling conveyer belt part-structure schematic diagram of the present invention.
Fig. 4: materials handling control stop separation structure master of the present invention looks schematic diagram.
Fig. 5: schematic diagram is looked on a materials handling control stop separation structure of the present invention left side.
Fig. 6: rivet portion structural representation of the present invention.
Fig. 7: rivet filling department separation structure schematic diagram of the present invention.
Fig. 8: the rivet grip header structure master of rivet filling part of the present invention looks schematic diagram.
Fig. 9: the rivet grip header structure schematic top plan view of rivet filling part of the present invention.
Figure 10: schematic diagram is looked on a rivet grip header structure left side for rivet filling part of the present invention.
Figure 11: rivet supply part-structure schematic diagram of the present invention.
Figure 12: rivet supply part supply filling notch internal structure schematic diagram of the present invention.
Detailed description of the invention
Illustrate below in conjunction with accompanying drawing:
As shown in Figure 1 to Figure 2: a kind of fully automatic integral rivet driver, comprising: frame 1, workbench 2, automatic nail beating device 3.Workbench 2 is placed in frame 1, and automatic nail beating device 3 is on workbench 2.Automatic nail beating device 3 comprises: material conveyance part 3-1, rivet portion 3-2, rivet filling part 3-3, rivet supply part 3-4.
The effect of each several part.
Material conveyance part: the riveting gun that sets position in order to allow can be squeezed into rivet in processing article accurately, and the automatic operational factor that conveyance band CD-ROM drive motor is set according to module, automatically delivers to processing article and need to beat to order desired location.
Rivet portion: the fixing module automatic spring of cylinder will be processed the fixing rear riveting gun of article and start automatic running.
Rivet filling part: after riveting gun operation, rivet starts Automatic-feeding.
Rivet supply part: at rivet filling department automatic makeup to rivet.
As shown in Fig. 3 to 12, it is concrete course of action of the present invention.
The first step: under automatic condition running status, material conveyance part 3-1 work, CD-ROM drive motor 3-1-2 on conveyance band 3-1-1 limit sets automatic operational factor according to module, when driving conveyance band 3-1-1 that component 3-2-1 to be processed is delivered to palpus nailing position automatically, inductor 3-1-6 sends induced signal and makes to stop to stretch out by position bolt, component 3-2-1 to be processed is fixed on to assigned address, conveyance band is in the time carrying processing article, likely because vibrations or some external factor cause the inclination of processing article position, inductor can be ajusted producing crooked component to be processed in motion process.
Second step: rivet portion 3-2 action, miniature motor is according to the parameter of setting automatically to right rotation, and after riveting gun mechanism is vertically kept flat, multifunctional air cylinder 3-2-2 pushes ahead riveting gun 3-2-6 automatically, makes rivet automatically pack in riveting gun 3-2-6 simultaneously.After rivet packs in rifle automatically, riveting gun is return position of readiness automatically, gunlock structure to be installed return the rivet place of accepting afterwards multifunctional air cylinder 3-2-2 again riveting gun 3-2-6 is delivered to nailing position rivet is injected in component 3-2-1 to be processed surface.After injecting, multifunctional air cylinder 3-2-2 running is sent riveting gun to nailing position automatically, and is automatically retracted into position of readiness after rivet is injected in component; Height adjuster 3-2-4 work, drives riveting gun 3-2-6 automatically to decline, and CD-ROM drive motor 3-1-2 drives conveyance band 3-1-1 automatic moving to the next one to need nailing position.Rivet is injected after processing article, and rivet recovering mechanism utilizes vacuum automatically rivet blind rivet to be reclaimed, and arrives the rectification requirement of 5S completely; Carrying out in this process cylinder while opening the speed control 3-2-5(filling of loading position by multifunctional air cylinder 3-2-2 does not turn round); Loading position speed control 3-2-5 controls its riveting gun 3-2-6 responsiveness.
The 3rd step: rivet filling 3-3 action, after one-off completes, after rivet chuck 3-3-1 90-degree rotation, move to rivet loading position, rivet chuck 3-3-1 opens, and makes riveting gun 3-2-6 draw rivet, and when rivet chuck sucks rivet, the rivet alignment pin of rivet filling part cuts out automatically, after completing, chuck is closed, and after riveting gun 90-degree rotation, automatically restores to position of readiness.
The 4th step: after one-time pad completes, rivet supply part 3-4 starts action, by cylinder, supply filling notch 3-4-2 is turned round up and down according to Figure 12 upward arrow direction, rivet reveals into rivet slide track 3-4-3 by the sector structure of filling notch inside, and the speed control 3-4-1 of slide track 3-4-3 one end controls the speed that rivet slides.When rivet transmission mechanism is vertically sent to rivet rivet dress gunlock structure junction automatically, dress gunlock structure rivet alignment pin utilizes cylinder automatically to open, and when rivet slides to from transmission mechanism and senses to sensed device in rest area, alignment pin cylinder is automatically closed.
This fully automatic integral rivet driver moves all by PLC programming Control, sets and on guidance panel, has easily set but also be furnished with all time parameters of setting operation panel, cylinder, sensor.Parameter after automation module can complete according to setting is moved automatically, realizes equipment comprehensive automation.
Claims (8)
1. a fully automatic integral rivet driver, comprise: frame (1), workbench (2), automatic nail beating device (3), described workbench (2) is placed in frame (1), described automatic nail beating device (3) is on workbench (2), it is characterized in that: described automatic nail beating device (3) comprises material conveyance part (3-1), rivet portion (3-2), rivet filling part (3-3), rivet supply part (3-4), described rivet portion (3-2) is positioned at workbench (2) center, described material conveyance part (3-1) is positioned at the front end of rivet portion (3-2) riveting gun, described rivet filling part (3-3) is in rivet portion (3-2) riveting gun bottom, the rear of rivet supply part (3-4) in rivet portion (3-2) is connected with rivet filling part (3-3).
2. a kind of fully automatic integral rivet driver as claimed in claim 1, is characterized in that: described material conveyance part (3-1) comprising: conveyance band (3-1-1), CD-ROM drive motor (3-1-2), stop by position bolt (3-1-3), a thin cylinder (3-1-4), fixing cylinder (3-1-5), inductor (3-1-6); CD-ROM drive motor (3-1-2) is equipped with in described conveyance band (3-1-1) one end, and the other end is provided with and stops by a position bolt (3-1-3), described in stop being provided with inductor (3-1-6) by position bolt (3-1-3) bottom; Described thin cylinder (3-1-4) is placed in and stops by position bolt (3-1-3) side and be connected with it; Described fixing cylinder (3-1-5) is positioned at conveyance band (3-1-1) end and inductor (3-1-6) is connected.
3. a kind of fully automatic integral rivet driver as claimed in claim 2, is characterized in that: described CD-ROM drive motor (3-1-2) is governor motor.
4. a kind of fully automatic integral rivet driver as claimed in claim 2, is characterized in that: the two row belts of described conveyance band (3-1-1) for be arrangeding in parallel.
5. a kind of fully automatic integral rivet driver as claimed in claim 1, is characterized in that: described rivet portion (3-2) comprising: component to be processed (3-2-1), multifunctional air cylinder (3-2-2), sliding cylinder (3-2-3), height adjuster (3-2-4), loading position fixed speed controller (3-2-5), riveting gun (3-2-6); Described component to be processed (3-2-1), riveting gun (3-2-6) are placed in respectively on workbench (2), height adjuster (3-2-4) is housed on described riveting gun (3-2-6), the described sliding cylinder of institute (3-2-3) is loaded on riveting gun (3-2-6) side and is connected with it, described multifunctional air cylinder (3-2-2) is placed in riveting gun (3-2-6) bottom workbench (2) and is above connected with riveting gun (3-2-6), and described loading position fixed speed controller (3-2-5) is loaded on workbench (2) bottom and is connected with riveting gun (3-2-6).
6. a kind of fully automatic integral rivet driver as claimed in claim 1, is characterized in that: described rivet filling part (3-3) comprising: rivet chuck (3-3-1), rivet chuck open and close cylinder (3-3-2), rivet chuck rotary cylinder (3-3-3), rivet alignment pin (3-3-4), rivet partitioning portion (3-3-5), spring restoring mechanism (3-3-6); Described rivet chuck (3-3-1) is positioned at riveting gun (3-2-6) rear one side and is connected with rivet chuck switching cylinder (3-3-2), the end that rivet chuck rotary cylinder (3-3-3) is placed in rivet filling part (3-3) is connected with rivet chuck (3-3-1), and rivet chuck opens and closes cylinder (3-3-2) and is positioned at rivet chuck (3-3-1) upper left side and is connected with it.
7. a kind of fully automatic integral rivet driver as claimed in claim 1, is characterized in that: described rivet supply part (3-4) comprising: speed control (3-4-1), supply filling notch (3-4-2), slide track (3-4-3), supply slide groove (3-4-4); Described supply filling notch (3-4-2) is positioned at rivet supply part one end (3-4), and be connected with cylinder, its inside is provided with supply slide groove (3-4-4), described supply slide groove (3-4-4) connects slide track (3-4-3), and described slide track (3-4-3) one end is provided with speed control (3-4-1).
8. a kind of fully automatic integral rivet driver as claimed in claim 7, is characterized in that: described supply filling notch (3-4-2) is inner is sector structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210353606.4A CN102836945B (en) | 2012-09-21 | 2012-09-21 | Full-automatic integrated rivet machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210353606.4A CN102836945B (en) | 2012-09-21 | 2012-09-21 | Full-automatic integrated rivet machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102836945A CN102836945A (en) | 2012-12-26 |
| CN102836945B true CN102836945B (en) | 2014-07-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210353606.4A Active CN102836945B (en) | 2012-09-21 | 2012-09-21 | Full-automatic integrated rivet machine |
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| Country | Link |
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| CN (1) | CN102836945B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4122988A (en) * | 1977-10-17 | 1978-10-31 | Rohr Industries, Inc. | Pierce rivet machine |
| US4972985A (en) * | 1989-12-01 | 1990-11-27 | Emhart Industries, Inc. | Automatic riveting machine |
| JP2009142868A (en) * | 2007-12-14 | 2009-07-02 | Tokuriki Seiko Kk | Device for supplying rivet |
| CN201227678Y (en) * | 2008-07-08 | 2009-04-29 | 苏桂平 | Automatic rivet-feeding apparatus of rivet machine |
| CN202762942U (en) * | 2012-09-21 | 2013-03-06 | 宿迁亿泰自动化工程有限公司 | Full automatic integrated riveting machine |
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2012
- 2012-09-21 CN CN201210353606.4A patent/CN102836945B/en active Active
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| Publication number | Publication date |
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| CN102836945A (en) | 2012-12-26 |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170324 Address after: 223800 Suqian Economic Development Zone, Jiangsu Jinji Lake Road, No. 178 Patentee after: JIANGSU DONGXU YITAI INTELLIGENT EQUIPMENT Co.,Ltd. Address before: 223800 Suqian City Economic Development Zone, Jinji Lake Road, No. 178, No. Patentee before: SUQIAN YITAI AUTOMATION ENGINEERING Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
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Address after: No. 223800, Suhu Economic Development Zone, Jiangsu Province Patentee after: Jiangsu Hongxin Yitai Intelligent Equipment Co.,Ltd. Address before: 223800 178 JinJiHu Road, Suqian Economic Development Zone, Jiangsu Province Patentee before: JIANGSU DONGXU YITAI INTELLIGENT EQUIPMENT Co.,Ltd. |
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Denomination of invention: Fully automatic integrated riveting machine Effective date of registration: 20231115 Granted publication date: 20140723 Pledgee: Bank of China Limited by Share Ltd. Suqian branch Pledgor: Jiangsu Hongxin Yitai Intelligent Equipment Co.,Ltd. Registration number: Y2023980065652 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |