CN205600246U - Little straight rail automatic assembly machine - Google Patents

Little straight rail automatic assembly machine Download PDF

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Publication number
CN205600246U
CN205600246U CN201620373954.1U CN201620373954U CN205600246U CN 205600246 U CN205600246 U CN 205600246U CN 201620373954 U CN201620373954 U CN 201620373954U CN 205600246 U CN205600246 U CN 205600246U
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China
Prior art keywords
straight rail
straight
rail bar
feed bin
automatic assembling
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CN201620373954.1U
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Chinese (zh)
Inventor
宋广平
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Guangdong Yu Lee Technology Corp Ltd
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Guangdong Yu Lee Technology Corp Ltd
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Priority to CN201620373954.1U priority Critical patent/CN205600246U/en
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Abstract

The utility model discloses a little straight rail automatic assembly machine, the load simulator comprises a case, being provided with feed bin and track mechanism on the quick -witted case, straightening skid bed transport and installation mechanism and straight skid bed riveting mechanism, feed bin and track mechanism include that the feed bin reaches and the discharge end of this feed bin and the delivery track that connects, straight skid bed is carried and installation mechanism includes the stock chest, with the discharge end and the straight skid bed transmission band that connects of stock chest and install the delivery track corresponds servo motor, slide rail and dress strip manipulator on the work position, the activity of dress strip manipulator sets up on the slide rail, servo motor passes through the lead screw and is connected with dress strip manipulator, straight skid bed riveting mechanism sets up the lower extreme in straight skid bed transport and the corresponding work position of installation mechanism. The utility model discloses take quan zhidong control, it is as an organic whole with set such as pay -off, pressure material and punching presses, can effectively improve production efficiency, single can the operation, the resource of effectively using manpower sparingly to the cost of using manpower sparingly, and stable performance, operation safety.

Description

Little straight rail automatic assembling machine
Technical field
This utility model relates to field of machinery automation, specifically, relates to a kind of little straight rail automatic Assembly machine.
Background technology
Along with the raising of economic life, toy car is accepted by more and more people, the most now A lot of toy cars, can quickly move after loading onto battery, and this type of car is commonly referred to racer toy vehicles.Play Tool racing car before dispatching from the factory, the most all can test, and carry out some racer toy vehicles matches time Wait, all can use special match track.This match track is typically by straight plate track and bent plate rail Road forms, and forms orbital path by various straight rails and the assembled of curved rail.
The track producing this toy car at present is the most all to first pass through equipment at factory, will interrupt and be contained in On straight rail plate, then this is installed the straight rail plate interrupted and transports another equipment and carry out the peace of straight rail bar Dress, is contained in corresponding straight rail bar on straight rail plate, then movement is delivered to another riveting press equipment and carried out riveting, Straight rail bar is made to be firmly mounted on straight rail plate.Carrying straight rail plate when, often through artificial behaviour Making, the time is longer, and inefficiency.
Utility model content
The purpose of this utility model is to overcome drawbacks described above of the prior art, it is provided that one is taked certainly Dynamic metaplasia is produced, thus improves production efficiency, saves labour turnover, and stable performance, operation safety Little straight rail automatic assembling machine.
For achieving the above object, the technical scheme that this utility model provides is as follows:
A kind of little straight rail automatic assembling machine is provided, including cabinet, described cabinet is provided with feed bin and rail Road mechanism, the conveying of straight rail bar and installing mechanism and straight rail bar riveting mechanism, described feed bin and rail mechanism Including feed bin and with the discharge end of this feed bin the delivery track that connects, the conveying of described straight rail bar and fitting machine Structure includes stock chest and the discharge end of this stock chest the straight rail bar transmission belt connect and is arranged on institute State the servo motor on delivery track correspondence working position, slide rail and carton packer tool hands, described carton packer tool Hands is movably arranged on slide rail, and described servo motor is connected with carton packer tool hands by screw mandrel, described directly Rail bar riveting mechanism is arranged on the conveying of described straight rail bar and the lower end of installing mechanism correspondence working position.
Wherein, being equiped with pressure inductor in described feed bin, one end of described feed bin is provided with in feed bin The feeding cylinder that ejects of straight rail plate, described pressure inductor is connected with feeding cylinder.
Wherein, described delivery track is that the fixing groove being spaced by two and be arrangeding in parallel is constituted, described defeated The side of working position on track is sent to be equiped with main driving wheel, the opposite side of working position on described delivery track Being equiped with accessory drive to take turns, described main driving wheel and accessory drive wheel are separately positioned on described two and fix On groove.
Wherein, the fixing groove of described installation main driving wheel is also equiped with the light pricker for sensing straight rail plate Induction apparatus, the side of a described wherein fixing groove is equiped with positioning cylinder.
Wherein, described feed bin is made up of four bracing frames, and these four bracing frames are formed for placing straight The receiving position of rail plate.
Wherein, the pay-off ejected by rail bar straight in stock chest it is equiped with in described stock chest.
Wherein, on the feed end of described straight rail bar transmission belt rotate be provided with backgauge brush, this backgauge brush with Straight rail bar transmission belt is driven by the first synchronous motor.
Wherein, the top of described straight rail bar transmission belt is positioned at one end of described slide rail and is additionally provided with a transport Band, this conveyer belt is driven by the second synchronous motor with straight rail bar transmission belt.
Wherein, the end of described straight rail bar transmission belt is equiped with the Lifting Device of straight rail bar jack-up.
Wherein, described straight rail bar riveting mechanism includes that riveted cylinder and the outfan with this riveted cylinder connect The riveting part connect.
Compared with prior art, the beneficial effects of the utility model are: this utility model takes PLC Intelligence is dynamic to be controlled, and carries straight rail plate by delivery track, and is carried by straight rail bar and installing mechanism Carrying straight rail bar to be arranged on by straight rail bar on straight rail plate, straight rail bar riveting mechanism carries out riveted simultaneously, peace Dress speed is fast, and effectively saves human resources, and one man operation saves human cost, improves Production efficiency, and stable performance, operate safety.
Accompanying drawing explanation
Fig. 1 is the structural representation of little straight rail automatic assembling machine described in this utility model embodiment;
Fig. 2 is feed bin described in this utility model embodiment and the structural representation of rail mechanism;
Fig. 3 is the conveying of straight rail bar and the structural representation of installing mechanism described in this utility model embodiment;
Fig. 4 is one of structural representation of straight rail bar riveting mechanism described in this utility model embodiment;
Fig. 5 is described in this utility model embodiment the two of the structural representation of straight rail bar riveting mechanism.
Detailed description of the invention
In order to further appreciate that structure of the present utility model, feature and other purposes, in conjunction with institute Attached preferred embodiment is accompanied by accompanying drawing and describes in detail as follows, and this accompanying drawing embodiment described is merely to illustrate The technical solution of the utility model, and non-limiting this utility model.
Refer to Fig. 1~5, the little straight rail automatic assembling machine of one that this utility model provides, including cabinet 1, PLC automatic control system is installed in described cabinet 1, cabinet 1 is provided with feed bin and track Mechanism 2, the conveying of two be set up in parallel straight rail bar and installing mechanism 3 and two straight rail bar riveteds Mechanism 4, described feed bin and rail mechanism 2 include feed bin 21 and with the discharge end of this feed bin 21 connecing Delivery track 22, described straight rail bar conveying and installing mechanism 3 include stock chest 301 and this storing The discharge end of groove 301 the straight rail bar transmission belt 302 connect and to be arranged on described delivery track 22 right Answer the servo motor 304 on working position, slide rail 305 and carton packer tool hands 306, described carton packer tool Hands 306 is movably arranged on slide rail 305, and described servo motor 304 is by screw mandrel 307 and carton packer Tool hands 306 connects, and carton packer tool hands 306 moves and by straight rail bar under the drive of servo motor 304 Capturing on the straight rail plate being arranged on corresponding working position, described carton packer tool hands 306 can capture 2 continuously Straight rail bar, said two straight rail bar riveting mechanism 4 is separately positioned on the conveying of described straight rail bar and fitting machine The lower end of the corresponding working position of structure 3 carries out the riveted work of straight rail bar, and the end of delivery track 22 is provided with Discharge bucket 5.Straight rail plate after having assembled is sent by this discharge bucket, completes processing.
As in figure 2 it is shown, be equiped with pressure inductor in feed bin 21, one end of feed bin 21 is provided with will expect The feeding cylinder 24 that straight rail plate in storehouse 21 ejects, described pressure inductor is connected with feeding cylinder 24. Pressure inductor can sense the material in feed bin 21.
Delivery track 22 is that the fixing groove 221 being spaced by two and be arrangeding in parallel is constituted, and these two solid The delivery track 22 determining groove 211 composition is used for carrying straight rail plate, working position on delivery track 22 Side is equiped with main driving wheel 25, and on delivery track 22, the opposite side of working position is equiped with auxiliary biography Driving wheel 26, this accessory drive wheel 26 is rubber drive, described main driving wheel 25 and accessory drive wheel 26 are separately positioned on described two fixing grooves 221.By described main driving wheel 25 and accessory drive The drive of wheel 26, enables straight rail plate to be transferred to the most forward next working position.
The fixing groove 221 installing main driving wheel 25 is also equiped with the light pricker for sensing straight rail plate Induction apparatus 27, the side of a fixing groove 221 is equiped with positioning cylinder 28 wherein, it is common that will This positioning cylinder 28 is contained on that the fixing groove 221 installing accessory drive wheel 26.Work process Complete intelligent, light pricker induction apparatus 27 provide signal after PLC processes, send next work again Instruction, straight rail plate is positioned, completes the work of different phase by positioning cylinder 28.
Feed bin 21 is made up of four bracing frames 211, and these four bracing frames 211 are formed for placing The receiving position of straight rail plate.These four bracing frames 211 are fixed on cabinet 1, and straight rail plate is then placed on this In the receiving position that these four bracing frames 211 surround, the size of this receiving position is very commonly just straight rail plate Size, it is ensured that the placement that straight rail plate is stable.
As it is shown on figure 3, be equiped with sending that rail bar straight in stock chest 301 ejects in stock chest 301 Material device 312, is ejected straight rail bar by this pay-off 312 and delivers in straight rail bar transmission belt 302.
Rotate on the feed end of straight rail bar transmission belt 302 and be provided with backgauge brush 308, this backgauge brush 308 Driven by the first synchronous motor 309 with straight rail bar transmission belt 302.Pass through the whole of this backgauge brush 308 Reason makes straight rail bar proper alignment in straight rail bar transmission belt 302.
The top of straight rail bar transmission belt 302 is positioned at one end of described slide rail 305 and is additionally provided with a conveyer belt 310, this conveyer belt 310 is driven by the second synchronous motor 311 with straight rail bar transmission belt 302.
The end of straight rail bar transmission belt 302 is equiped with the Lifting Device 303 of straight rail bar jack-up.
The conveying of this straight rail bar and installing mechanism 3 take self-feeding, it is not necessary to manual control, by servo horse Reaching 304 control carton packer tool handss 306, be accurately positioned, complete compound action, servo motor 304 is controlled Actuating length degree of accuracy processed high (± 0.01mm can be accurate to), and efficiency is high.
As shown in Figure 4,5, described straight rail bar riveting mechanism 4 include riveted cylinder 41 and with this riveted The riveting part 42 that the outfan of cylinder 41 connects.This straight rail bar riveting mechanism 4 utilize pressing equipment and Special connecting mold passes through a moment strong high voltage units process.Its advantage is: completely by PLC intelligence Controlling, it is not necessary to manual control, by cylinders providing power, complete complicated riveted action, safety is high, Can avoid industrial injury, work efficiency is high, can save 2~3 people's workloads).
This utility model is mainly used in processing the straight rail plate of the runway of racer toy vehicles.By to be processed Straight rail plate is placed in feed bin 21, operator start power supply opening feeding cylinder 24, pressure sensitive After device senses the material in feed bin 21, feeding cylinder 24 material is shifted onto on delivery track 22 First job position and positioned by positioning cylinder 28, meanwhile, the straight rail bar in stock chest 301 Transmit through straight rail bar transmission belt 302, first straight rail bar conveying and the servo motor 304 of installing mechanism 3 Start after accepting instruction, carton packer tool hands 306 capture straight rail bar and straight rail bar and straight rail bar Load straight rail plate and specify position, and carry out riveted by straight rail bar riveting mechanism 4 and promoted transmission by cylinder Take turns on material transferring to second working position and position, and then by second straight rail bar conveying and peace The servo motor 304 of mounting mechanism 3 starts after accepting instruction, carton packer tool hands 306 capture straight rail Bar also also loads straight rail plate appointment position straight rail bar straight rail bar, and by straight rail bar riveting mechanism 4 Carrying out riveted is promoted drive finally to release little straight rail by cylinder, completes all working, and at discharge bucket 5 are taken little straight rail board finished product by staff.
This utility model can effectively save labour turnover, single the most operable, and 1 people suitable 7~8 is artificial Making efficiency, and assembling speed is fast, can reach 500 pieces per hour, work efficiency is high, complete machine configuration PLC Automatic control system and touch-screen system, simple to operate, creation data is very clear, uses full-automatic Changing and be furnished with automatic alarm system, can avoid industrial injury, the advantage also with stable performance, by micro computer Composing software controls, and Product Precision is high, and working stability can non-stop run for a long time.
Above-described embodiment is this utility model preferably embodiment, but embodiment of the present utility model And be not restricted to the described embodiments, other any without departing from spirit of the present utility model with former Change that reason is lower to be made, modify, substitute, combine, simplify, all should be the substitute mode of equivalence, all Within being included in protection domain of the present utility model.

Claims (10)

1. a little straight rail automatic assembling machine, including cabinet (1), it is characterised in that: described cabinet (1) feed bin and rail mechanism (2), the conveying of straight rail bar and installing mechanism (3) and straight it are provided with on Rail bar riveting mechanism (4), described feed bin and rail mechanism (2) include feed bin (21) and with this material The discharge end in storehouse (21) the delivery track (22) connect, the conveying of described straight rail bar and installing mechanism (3) Including stock chest (301) and the discharge end of this stock chest (301) the straight rail bar transmission belt (302) connect, And it is arranged on the servo motor (304) on the corresponding working position of described delivery track (22), slide rail (305) and carton packer tool hands (306), described carton packer tool hands (306) is movably arranged on slide rail (305), on, described servo motor (304) is by screw mandrel (307) and carton packer tool hands (306) Connecting, described straight rail bar riveting mechanism (4) is arranged on the conveying of described straight rail bar and installing mechanism (3) The lower end of corresponding working position.
Little straight rail automatic assembling machine the most according to claim 1, it is characterised in that: described material Being equiped with pressure inductor in storehouse (21), one end of described feed bin (21) is provided with feed bin (21) The feeding cylinder (24) that interior straight rail plate ejects, described pressure inductor is with feeding cylinder (24) even Connect.
Little straight rail automatic assembling machine the most according to claim 1, it is characterised in that: described defeated Sending track (22) is that the fixing groove (221) being spaced by two and be arrangeding in parallel is constituted, described conveying The side of the upper working position of track (22) is equiped with main driving wheel (25), described delivery track (22) The opposite side of upper working position is equiped with accessory drive wheel (26), described main driving wheel (25) and auxiliary Drive (26) is separately positioned on described two fixing grooves (221).
Little straight rail automatic assembling machine the most according to claim 3, it is characterised in that: described peace The light pricker sense for sensing straight rail plate also it is equiped with on the fixing groove (221) of dress main driving wheel (25) Device (27), the side of a described wherein fixing groove (221) is answered to be equiped with positioning cylinder (28).
Little straight rail automatic assembling machine the most according to claim 1, it is characterised in that: described material Storehouse (21) is made up of four bracing frames (211), and these four bracing frames (211) are formed for putting Put the receiving position of straight rail plate.
Little straight rail automatic assembling machine the most according to claim 1, it is characterised in that: described storage The pay-off (312) ejected by rail bar straight in stock chest (301) it is equiped with in hopper (301).
Little straight rail automatic assembling machine the most according to claim 1, it is characterised in that: described directly Rotate on the feed end of rail bar transmission belt (302) and be provided with backgauge brush (308), this backgauge brush (308) Driven by the first synchronous motor (309) with straight rail bar transmission belt (302).
Little straight rail automatic assembling machine the most according to claim 1, it is characterised in that: described directly The top of rail bar transmission belt (302) is positioned at one end of described slide rail (305) and is additionally provided with a conveyer belt (310), this conveyer belt (310) and straight rail bar transmission belt (302) are by the second synchronous motor (311) Drive.
Little straight rail automatic assembling machine the most according to claim 1, it is characterised in that: described directly The end of rail bar transmission belt (302) is equiped with the Lifting Device (303) of straight rail bar jack-up.
Little straight rail automatic assembling machine the most according to claim 1, it is characterised in that: described directly Rail bar riveting mechanism (4) includes riveted cylinder (41) and the outfan with this riveted cylinder (41) The riveting part (42) connected.
CN201620373954.1U 2016-04-27 2016-04-27 Little straight rail automatic assembly machine Active CN205600246U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620373954.1U CN205600246U (en) 2016-04-27 2016-04-27 Little straight rail automatic assembly machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620373954.1U CN205600246U (en) 2016-04-27 2016-04-27 Little straight rail automatic assembly machine

Publications (1)

Publication Number Publication Date
CN205600246U true CN205600246U (en) 2016-09-28

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Application Number Title Priority Date Filing Date
CN201620373954.1U Active CN205600246U (en) 2016-04-27 2016-04-27 Little straight rail automatic assembly machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105750869A (en) * 2016-04-27 2016-07-13 广东裕利智能科技股份有限公司 Automatic assembling machine for small straight rails
CN108581056A (en) * 2018-04-27 2018-09-28 广东省智能制造研究所 The processing of gas pressure-reducing valve and assembly system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105750869A (en) * 2016-04-27 2016-07-13 广东裕利智能科技股份有限公司 Automatic assembling machine for small straight rails
CN108581056A (en) * 2018-04-27 2018-09-28 广东省智能制造研究所 The processing of gas pressure-reducing valve and assembly system
CN108581056B (en) * 2018-04-27 2019-10-08 广东省智能制造研究所 The processing and assembly system of gas pressure-reducing valve

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