CN102642706A - Overturning type plastic bottle unloading device - Google Patents
Overturning type plastic bottle unloading device Download PDFInfo
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- CN102642706A CN102642706A CN2012100953658A CN201210095365A CN102642706A CN 102642706 A CN102642706 A CN 102642706A CN 2012100953658 A CN2012100953658 A CN 2012100953658A CN 201210095365 A CN201210095365 A CN 201210095365A CN 102642706 A CN102642706 A CN 102642706A
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- 230000001954 sterilising effect Effects 0.000 claims abstract description 37
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 32
- 238000009432 framing Methods 0.000 claims 14
- 239000000463 material Substances 0.000 claims 5
- 238000007599 discharging Methods 0.000 claims 1
- 230000032258 transport Effects 0.000 claims 1
- 238000001802 infusion Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 abstract description 5
- 230000002441 reversible effect Effects 0.000 abstract description 5
- 230000007306 turnover Effects 0.000 abstract description 5
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
本发明公开了一种翻转式塑料瓶卸瓶装置,包括:支架,支架上设置有用于放置灭菌托盘的底板架,底板架通过其两侧的翻转轴活动支承在支架上,底板架上活动设置有罩板架,罩板架中设置有由电动滚筒驱动的卸料输送带,罩板架与底板架之间设置有能驱动罩板架上下移动的压紧驱动装置,在支架上设置有能驱动底板架和罩板架翻转的翻转驱动装置,在底板架上设置有能夹住灭菌托盘的托盘夹紧装置。本发明所述的翻转式塑料瓶卸瓶装置卸瓶效率极高,且整个卸瓶过程不受塑料输液瓶变形的影响。
The invention discloses a reversible plastic bottle unloading device, which comprises: a bracket, on which a bottom plate frame for placing a sterilization tray is arranged, and the bottom plate frame is movably supported on the support by flipping shafts on both sides thereof, and the bottom plate frame is movable A cover frame is provided, and a discharge conveyor belt driven by an electric roller is arranged in the cover frame. A pressing drive device capable of driving the cover frame to move up and down is arranged between the cover frame and the floor frame. The turning drive device capable of driving the floor frame and the cover frame to turn over is provided with a tray clamping device capable of clamping the sterilization tray on the floor frame. The turning-type plastic bottle unloading device of the present invention has high bottle unloading efficiency, and the whole bottle unloading process is not affected by the deformation of the plastic infusion bottle.
Description
技术领域 technical field
本发明涉及灭菌车间中用来将灭菌托盘中的输液塑料瓶快速卸出的塑料瓶卸瓶装置。 The invention relates to a plastic bottle unloading device for quickly unloading transfusion plastic bottles in a sterilization tray in a sterilization workshop.
背景技术 Background technique
在灭菌车间中,灭菌托盘内的输液塑料瓶必须被迅速卸下,才能满足高速联动线的生产速度。目前,输液塑料瓶的卸瓶方式主要是通过机械手抓取,而输液塑料瓶在灭菌过程中由于热胀冷缩,会产生变形,导致灭菌托盘中整列的塑料输液瓶产生位置偏差,因此机械手在抓取的过程中,无法正常抓起整列的输液塑料瓶,其卸瓶速度缓慢,无法满足高速生产线的生产速度。 In the sterilization workshop, the infusion plastic bottles in the sterilization tray must be unloaded quickly to meet the production speed of the high-speed linkage line. At present, the unloading method of plastic infusion bottles is mainly grasped by manipulators, and plastic infusion bottles will be deformed due to thermal expansion and contraction during the sterilization process, resulting in positional deviation of the entire row of plastic infusion bottles in the sterilization tray, so In the process of grabbing, the manipulator cannot normally grab the entire row of infusion plastic bottles, and its unloading speed is slow, which cannot meet the production speed of the high-speed production line.
发明内容 Contents of the invention
本发明需要解决的技术问题是:提供一种能快速卸瓶的翻转式塑料瓶卸瓶装置。 The technical problem to be solved by the present invention is to provide a flip-type plastic bottle unloading device capable of quickly unloading bottles.
为解决上述问题,本发明采用的技术方案为:翻转式塑料瓶卸瓶装置,包括:支架,支架上设置有用于放置灭菌托盘的底板架,底板架通过其两侧的翻转轴活动支承在支架上,底板架上活动设置有罩板架,罩板架中设置有由电动滚筒驱动的卸料输送带,罩板架与底板架之间设置有能驱动罩板架上下移动的压紧驱动装置,在支架上设置有能驱动底板架和罩板架翻转的翻转驱动装置,在底板架上设置有能夹住灭菌托盘的托盘夹紧装置。 In order to solve the above-mentioned problems, the technical solution adopted in the present invention is: an overturning plastic bottle unloading device, comprising: a bracket, on which a floor frame for placing a sterilization tray is arranged, and the bottom frame is movably supported on On the bracket, a cover frame is movable on the bottom frame, and a discharge conveyor belt driven by an electric roller is arranged in the cover frame, and a pressing drive that can drive the cover frame to move up and down is arranged between the cover frame and the bottom frame The device is provided with an overturning drive device capable of driving the floor frame and the cover frame to turn over on the support, and a tray clamping device capable of clamping the sterilization tray is provided on the bottom frame.
进一步地,前述的翻转式塑料瓶卸瓶装置,其中,所述的压紧驱动装置的具体结构包括:在罩板架的上方设置有安装板,安装板上固定设置有气缸,气缸的活塞杆与罩板架上的连接板固定连接,所述的安装板与底板架两侧的连接轴固定连接,所述的罩板架的两侧固定设置有与连接轴配合使用的轴套,所述的轴套活动套装在安装板与底板架之间对应的连接轴上。 Further, in the above-mentioned turning-type plastic bottle unloading device, the specific structure of the pressing drive device includes: a mounting plate is arranged above the cover frame, a cylinder is fixedly arranged on the mounting plate, and the piston rod of the cylinder It is fixedly connected with the connecting plate on the cover frame, the mounting plate is fixedly connected with the connecting shafts on both sides of the bottom frame, and the two sides of the cover frame are fixedly provided with the shaft sleeves used in conjunction with the connecting shaft. The shaft sleeve is movably sleeved on the corresponding connecting shaft between the mounting plate and the base frame.
进一步地,前述的翻转式塑料瓶卸瓶装置,其中,所述的翻转驱动装置包括:底板架一侧的翻转轴上固定设置有从动齿轮,所述的从动齿轮与主动齿轮相啮合,所述的主动齿轮固定设置在翻转电机的输出轴上,所述的翻转电机安装在支架上。 Furthermore, in the above-mentioned reversing plastic bottle unloading device, wherein the reversing driving device includes: a driven gear is fixedly arranged on the reversing shaft on one side of the floor frame, and the driven gear is meshed with the driving gear, The driving gear is fixedly arranged on the output shaft of the turning motor, and the turning motor is installed on the bracket.
进一步地,前述的翻转式塑料瓶卸瓶装置,其中,所述的托盘夹紧装置的具体结构包括:在底板架两侧的底部分别设置有气缸和搭扣组件,气缸的活塞杆与搭扣组件连接,气缸的活塞杆做往复运动时能使搭扣组件紧扣住灭菌托盘。 Furthermore, in the above-mentioned flip-type plastic bottle unloading device, the specific structure of the pallet clamping device includes: a cylinder and a hasp assembly are respectively arranged at the bottom of both sides of the floor frame, and the piston rod of the cylinder and the hasp The components are connected, and when the piston rod of the cylinder reciprocates, the hasp component can be tightly fastened to the sterilization tray.
进一步地,前述的翻转式塑料瓶卸瓶装置,其中,所述的底板架上设置有运送灭菌托盘的上料装置,其结构包括:在底板架的两端设置有两根输送轴,两根输送轴上设置有一对输送齿轮,这对输送齿轮上设置有带有推动块的输送链条,所述的推动块与灭菌托盘配合使用、并能带动灭菌托盘移动,其中一根输送轴的一端设置有上料从动齿轮,上料从动齿轮与设置在上料电机输出轴上的上料主动齿轮相啮合,所述的上料电机安装在底板架上。 Furthermore, in the above-mentioned reversible plastic bottle unloading device, wherein, the bottom frame is provided with a feeding device for transporting the sterilization tray, and its structure includes: two conveying shafts are arranged at both ends of the bottom frame, two A pair of conveying gears is arranged on the root conveying shaft, and a conveying chain with a push block is arranged on the pair of conveying gears. The push block is used in conjunction with the sterilization tray and can drive the sterilization tray to move. One of the conveying shafts One end of the feeder is provided with a feeding driven gear, and the feeding driven gear meshes with the feeding driving gear arranged on the output shaft of the feeding motor, and the feeding motor is installed on the floor frame.
本发明的有益效果:本发明所述的翻转式塑料瓶卸瓶装置通过将灭菌托盘翻转 Beneficial effects of the present invention: the reversible plastic bottle unloading device according to the present invention turns over the sterilization tray
180°,使灭菌托盘内的所有输液塑料瓶都落入到罩板架上的卸料输送带上,在电动滚筒驱动下直接输送至下一生产工位中,上述翻转式塑料瓶卸瓶装置的卸瓶效率极高,且整个卸瓶过程不受输液塑料瓶变形的影响。 180°, so that all the infusion plastic bottles in the sterilization tray fall onto the unloading conveyor belt on the cover frame, and are directly transported to the next production station under the drive of the electric drum. The above-mentioned flipping plastic bottle unloading The bottle unloading efficiency of the device is extremely high, and the entire bottle unloading process is not affected by the deformation of the infusion plastic bottle.
附图说明 Description of drawings
图1是本发明所述的翻转式塑料瓶卸瓶装置上料时的结构示意图。 Fig. 1 is a structural schematic view of the flip-type plastic bottle unloading device of the present invention when feeding.
图2是本发明所述的翻转式塑料瓶卸瓶装置完成上料后、且托盘夹紧装置夹紧时的结构示意图。 Fig. 2 is a structural schematic view of the flip-type plastic bottle unloading device according to the present invention after loading is completed and the pallet clamping device is clamped.
图3是本发明所述的翻转式塑料瓶卸瓶装置完成上料后、且压紧驱动装置驱动罩板架向下压紧灭菌托盘的结构示意图。 Fig. 3 is a structural schematic diagram of the flip-type plastic bottle unloading device according to the present invention after loading is completed, and the pressing drive device drives the cover frame to press down the sterilization tray.
图4是本发明所述的翻转式塑料瓶卸瓶装置翻转时的结构示意图。 Fig. 4 is a structural schematic view of the reversible plastic bottle unloading device according to the present invention when it is reversing.
图5是本发明所述的翻转式塑料瓶卸瓶装置翻转180°后的结构示意图。 Fig. 5 is a structural schematic view of the reversible plastic bottle unloading device according to the present invention after being reversed by 180°.
图6是本发明所述的翻转式塑料瓶卸瓶装置卸料时的结构示意图。 Fig. 6 is a structural schematic view of the flip-type plastic bottle unloading device according to the present invention when unloading.
图7是图2中H方向的结构示意图。 FIG. 7 is a schematic diagram of the structure along the H direction in FIG. 2 .
图8是图7中A部分的放大结构示意图。 FIG. 8 is a schematic diagram of an enlarged structure of part A in FIG. 7 .
图9是图5中B部分的放大结构示意图。 FIG. 9 is an enlarged structural schematic diagram of part B in FIG. 5 .
图10是图5中F方向的结构示意图。 FIG. 10 is a schematic view of the structure along the direction F in FIG. 5 .
具体实施方式 Detailed ways
如图1、图2、图3所示,翻转式塑料瓶卸瓶装置,包括:支架1,支架1上设置有用于放置灭菌托盘2的底板架3,底板架3通过其两侧的翻转轴9活动支承在支架1上,底板架3上活动设置有罩板架4,罩板架4中设置有由电动滚筒22驱动的卸料输送带23,罩板架4与底板架3之间设置有能驱动罩板架4上下移动的压紧驱动装置,其具体结构包括:在罩板架4的上方设置有安装板5,安装板5上固定设置有气缸8,气缸8的活塞杆与罩板架4上的连接板21固定连接,所述的安装板5与底板架3两侧的连接轴10固定连接,底板架3的两侧分别对称设置有两根连接轴10,罩板架4的两侧分别固定设置有与连接轴10配合使用的两根轴套11,所述的轴套11套装在安装板5与底板架3之间的对应的连接轴10上;在支架1上设置有能驱动底板架3和罩板架4翻转的翻转驱动装置,其具体结构包括:底板架3一侧的翻转轴9上固定设置有从动齿轮7,所述的从动齿轮7与主动齿轮61相啮合,所述的主动齿轮61固定设置在翻转电机6的输出轴上,所述的翻转电机6安装在支架1上;如图5、图7、图8所示,在底板架3上设置有能夹住灭菌托盘2的托盘夹紧装置,其具体结构包括:在底板架3底部的两侧分别设置有两个夹紧气缸12和两组搭扣组件,夹紧气缸12的活塞杆与对应搭扣组件连接,搭扣组件包括:固定设置在底板架3上的搭扣连接板131,搭扣板132的一端铰接在搭扣连接板131上,每个夹紧气缸12的活塞杆与对应搭扣组件中的搭扣板132的另一端固定连接,每个夹紧气缸12的活塞杆做往复运动时能使对应搭扣板132紧扣在灭菌托盘2上;如图1、图5、图6、图9所示,所述的底板架3上设置有运送灭菌托盘2的上料装置,其结构包括:在底板架3的底部两端活动设置有两根输送轴17,两根输送轴17上设置有一对输送齿轮16,这对输送齿轮16上设置有带有推动块14的输送链条15,所述的推动块14与灭菌托盘2配合使用、并能带动灭菌托盘2移动,其中一根输送轴17的一端设置有上料从动齿轮18,上料从动齿轮18与设置在上料电机19输出轴上的上料主动齿轮20相啮合,所述的上料电机19安装在底板架3的底部。
As shown in Figure 1, Figure 2, and Figure 3, the flip-type plastic bottle unloading device includes: a
工作时,如图1所示,先将装满输液塑料瓶的灭菌托盘2推送至翻转式塑料瓶卸瓶装置的底板架3的一侧,在上料电机19的驱动下,上料主动齿轮20带动上料从动齿轮18转动,从而通过两根输送轴17带动输送链条15转动,输送链15上的推动块14跟着一起转动,推动块14再顶着灭菌托盘2的底部将灭菌托盘2送进底板架3上,参见图2所示;然后启动托盘夹紧装置中的四个夹紧气缸12,四个夹紧气缸12的活塞杆分别将其顶部的搭扣板132向下转动直至搭扣板132紧扣住灭菌托盘2的侧边;再启动压紧驱动装置中的压紧气缸8,压紧气缸8的活塞杆伸长推动罩板架4向下压,罩板架4上的轴套11沿相对应的连接轴10向下移动,直至罩板架4紧压在灭菌托盘2上,参见图3所示;再启动翻转电机6,翻转电机6输出轴上的主动齿轮61带动从动齿轮7转动,从动齿轮7再带动与之固定连接的翻转轴9转动,从而带动底板架3与其上的罩板架4一起翻转180°直至底板架3在罩板架4的正上方,可参见图4、图5、图10;然后再启动压紧气缸8,压紧气缸8的活塞杆收缩使罩板架4与灭菌托盘2相脱开,这样灭菌托盘2内的输液塑料瓶全部掉落在罩板架4上的卸料输送带23上,在罩板架4上的电动滚筒22的驱动下,卸料输送带23将落在其上的所有输液塑料瓶输送至下一个生产工位中,可参见图6;上述翻转过程完成了一次翻转卸料。接着即可启动翻转电机6,使其带动底板架3与罩板架4反向翻转180°至罩板架4在底板架3的正上方,然后启动四个夹紧气缸12,四个夹紧气缸12的活塞杆向上推动搭扣板132,使搭扣板132与灭菌托盘2脱开,这样就可准备下一次上料翻转,空的灭菌托盘2随着下一次的上料被推送出底板架3。
During work, as shown in Figure 1, the sterilizing
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CN111380426A (en) * | 2018-12-31 | 2020-07-07 | 沈阳新松机器人自动化股份有限公司 | On-line automatic tray overturning mechanism |
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CN108974869B (en) * | 2018-09-29 | 2024-05-10 | 苏州精濑光电有限公司 | Turnover device |
CN108974869A (en) * | 2018-09-29 | 2018-12-11 | 苏州精濑光电有限公司 | A kind of turnover device |
CN111380426A (en) * | 2018-12-31 | 2020-07-07 | 沈阳新松机器人自动化股份有限公司 | On-line automatic tray overturning mechanism |
CN113748067B (en) * | 2019-01-29 | 2023-10-20 | 尼科投资贸易有限公司 | Consumable unit manufacturing system |
CN113748067A (en) * | 2019-01-29 | 2021-12-03 | 尼科投资贸易有限公司 | Apparatus and method for transferring a bay for a consumable unit of an inhalation device from a storage tray to a mechanical magazine of a consumable unit manufacturing device |
CN110422599A (en) * | 2019-07-31 | 2019-11-08 | 马鞍山市金韩防水保温工程有限责任公司 | A kind of heat preservation plate material production line turnover translation moving device and its operating method |
CN110422599B (en) * | 2019-07-31 | 2020-12-22 | 马鞍山市金韩防水保温工程有限责任公司 | Turnover translation device for heat insulation board production line and operation method thereof |
CN111011408A (en) * | 2019-12-24 | 2020-04-17 | 东莞狐马商贸有限公司 | Biscuit that institutional advancement breaks away from conveyor |
CN112846703B (en) * | 2021-01-11 | 2022-02-08 | 绍兴市鸿宇铝塑包装有限公司 | Integrative device of loading and unloading of cosmetics pipe fitting |
CN112846703A (en) * | 2021-01-11 | 2021-05-28 | 绍兴市鸿宇铝塑包装有限公司 | Integrative device of loading and unloading of cosmetics pipe fitting |
CN115504204A (en) * | 2022-09-27 | 2022-12-23 | 大族激光科技产业集团股份有限公司 | Turning devices, equipment and pallets |
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