CN107225387A - Gas cylinder valve automatic loader and unloader and its application method - Google Patents
Gas cylinder valve automatic loader and unloader and its application method Download PDFInfo
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- CN107225387A CN107225387A CN201710529143.5A CN201710529143A CN107225387A CN 107225387 A CN107225387 A CN 107225387A CN 201710529143 A CN201710529143 A CN 201710529143A CN 107225387 A CN107225387 A CN 107225387A
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- 238000001514 detection method Methods 0.000 abstract description 6
- 239000007789 gas Substances 0.000 description 213
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
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- 230000007812 deficiency Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/32—Hydrogen storage
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- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
The invention belongs to gas cylinder detection technique field, specifically related to a kind of gas cylinder valve automatic loader and unloader and its application method, including gas cylinder bracket turning device and plc control units, gas cylinder bracket is fixed with gas cylinder bracket turning device, on gas cylinder bracket there are multiple gas cylinders to put mouth, the top of gas cylinder bracket is provided with the shoulder support corresponding with each gas cylinder storing mouth, and the middle upper end of gas cylinder bracket is provided with the bottle gripper corresponding with each gas cylinder storing mouth；The one-to-one cylinder valve handler of mouth is put in the side of gas cylinder bracket turning device provided with one group provided with the cylinder valve handling frame corresponding with gas cylinder bracket, cylinder valve handling frame with each gas cylinder, and described bottle gripper and cylinder valve handler is all connected with plc control units.Gas cylinder valve automatic loader and unloader of the present invention, the gas cylinder that multiple bottles of positions can be carried out simultaneously carries out cylinder valve handling, also, the simple to operate, efficiency of loading and unloading is higher, and with its application method, is not only convenient for operation, also facilitates ensuring that safe operation.
Description
Technical field
The present invention relates to a kind of gas cylinder valve automatic loader and unloader and its application method, belong to Testing Technology on Pressure Vessels neck
Domain.
Background technology
The detection of industrial gasses gas cylinder belongs to a kind of special equipment detection, and it examines the quality of work to be directly connected to state's family property
Production and the safety of people's life.Usage amount recently as vehicle-mounted natural gas cylinder increases severely, and the detection work of gas cylinder seems outstanding
To be important, gas cylinder is in detection process, it is necessary to be installed and uninstalled to the cylinder valve on gas cylinder, so cylinder valve handling are gas cylinder inspections
Essential step during testing, existing cylinder valve charging crane can only once load and unload a gas cylinder when loading and unloading cylinder valve, also,
It is required for operating personnel to be operated during whole handling cylinder valve, the gas cylinder of cylinder valve to be loaded and unloaded is placed on bottle position, then, behaviour
Make personnel's manual-alignment handling cylinder valve fixture, fixture is stuck on cylinder valve, the clamping of gas cylinder, loosen and be required for operating personnel to operate
Pneumatic operated valve is controlled, and button several times and pneumatic operated valve must all be operated by often loading and unloading a cylinder valve, and operation is very cumbersome, less efficient.
The content of the invention
According to deficiency of the prior art above, the technical problem to be solved in the present invention is：There is provided one kind can be simultaneously to more
Individual bottle position carries out cylinder valve handling, also, the higher gas cylinder valve automatic loader and unloader of the simple to operate, efficiency of loading and unloading, while providing it
Application method, is not only convenient for operation, also facilitates ensuring that safe operation.
Gas cylinder valve automatic loader and unloader of the present invention, including gas cylinder bracket turning device and plc control units, gas cylinder
Being fixed with bracket turning device on gas cylinder bracket, gas cylinder bracket, there are multiple gas cylinders to put mouth, and the top of gas cylinder bracket is provided with
The shoulder support corresponding with each gas cylinder storing mouth, the middle upper end of gas cylinder bracket is provided with the folder bottle corresponding with each gas cylinder storing mouth
Device；The side of gas cylinder bracket turning device is provided with provided with the cylinder valve handling frame corresponding with gas cylinder bracket, cylinder valve handling frame
One group is put the one-to-one cylinder valve handler of mouth with each gas cylinder, and described bottle gripper and cylinder valve handler is all connected with
Plc control units.
Gas cylinder on gas cylinder bracket puts mouth and is used for putting gas cylinder (can be different size)；Gas cylinder bracket turning device can make
Gas cylinder bracket is overturn, so as to drive gas cylinder to overturn；Shoulder support is used for spacing to gas cylinder progress；Bottle gripper is used for fixing
Gas cylinder, prevents gas cylinder from rotating；Cylinder valve handling frame is used for fixing cylinder valve handler, and cylinder valve handler is used for dismantling, installing bottle
Valve, plc control units can make mutual cooperation, co-ordination between bottle gripper and cylinder valve handler.
Described cylinder valve handling frame is put the corresponding correction block of mouth with each gas cylinder provided with one group and supported, each correction block branch
Correction block in cylinder valve direction is correspondingly provided with support.Correction block support is used for fixing cylinder valve direction correction block, cylinder valve direction correction block
It is spacing for being carried out to the cylinder valve of gas cylinder, it is ensured that cylinder valve and cylinder valve handler perfect cooperation.
Described each gas cylinder is put and is distributed with multi-directional ball on mouth and shoulder support.Utilize gas cylinder deadweight and the rolling of multi-directional ball
Action is used, not only mobile stable, and saves energy.
Described gas cylinder bracket turning device, which includes being provided with the electric machine support support frame parallel with two, electric machine support, to be turned over
Rotating motor, the upper end of two support frames, which is correspondingly provided between upset bearing, two upset bearings, is provided with trip shaft, trip shaft connection
Upset motor, described gas cylinder bracket is fixed on the outside of trip shaft, support frame and is additionally provided with the light corresponding with gas cylinder bracket
Electric transducer, described photoelectric sensor and upset motor is all connected with plc control units.Upset motor is used for driving gas cylinder bracket
Upset, when angle needed for gas cylinder bracket is turned to, photoelectric sensor is just triggered, it is ensured that gas cylinder reaches loading position, and
Photoelectric sensor and upset motor are controlled by plc control units, and automaticity is higher, and position control is more accurate.
Described bottle gripper includes folder bottle rack, and folder bottle rack is provided with multigroup relative folder bottle cylinder, every group of folder bottle
Cylinder is corresponding with gas cylinder storing mouth, and folder bottle plate is respectively and fixedly provided with the piston rod of each folder bottle cylinder, and each bottle cylinder that presss from both sides is all connected with plc
Control unit.Folder bottle plate is driven to clamp gas cylinder by relative folder bottle cylinder, clamping dynamics is larger, can prevent gas cylinder from revolving
Turn, also, folder bottle cylinder is controlled by plc control units, and automaticity is higher.
The upper end of the two side of described gas cylinder bracket is equipped with folder bottle rack guide rail, and described folder bottle rack passes through two folders
Bottle rack guide rail is slidably connected with gas cylinder bracket, and two corresponding cylinders, two gas are also respectively fixed with the two side of gas cylinder bracket
The piston rod of cylinder is each attached on folder bottle rack, and two cylinders are all connected with plc control units.Placing can first improving clamping bottle branch before gas cylinder
Frame, is easy to the placement of gas cylinder, and two cylinders are all connected with plc control units, and automaticity is higher.
Described cylinder valve handler includes cylinder valve and loads and unloads motor and the cylinder valve fixture that is coupled, each cylinder valve fixture with it is each
Gas cylinder is put mouth and corresponded, and is additionally provided with the rotating shaft of cylinder valve handling motor in torque sensor, described each correction block support
The proximity transducer corresponding with each cylinder valve fixture is additionally provided with, each torque sensor, proximity transducer and cylinder valve handling motor are equal
Connect plc control units.Cylinder valve fixture it is opening up, the cylinder valve of size and gas cylinder matches, cylinder valve handling motor be cylinder valve
Fixture provides power, and torque sensor is used for detecting whether cylinder valve is tightened, after cylinder valve is tightened, and proximity transducer can detect
Signal is passed to plc controllers by the aperture position of cylinder valve fixture, proximity transducer, and control cylinder valve handling motor is certain in rotation
Stop after angle, it is ensured that when cylinder valve handling motor stops, directly over the opening of cylinder valve fixture is all located at, torque sensor, connecing
Nearly sensor and cylinder valve handling motor is all connected with plc control units, and automaticity is higher.
A carriage is additionally provided between described support frame and cylinder valve handling frame, the conveyer belt of carriage is correspondingly arranged at respectively
The lower section of cylinder valve handler, the both sides of conveyer belt, which are provided with below cylinder valve baffle plate, the blanking end of conveyer belt, is correspondingly provided with one bottle
Valve accumulator tank.After the cylinder valve of gas cylinder is disassembled, it is easy to the collection of cylinder valve.
Lower end each gas cylinder of correspondence of described gas cylinder bracket puts mouth and is equipped with gas cylinder thimble.Gas cylinder thimble can withstand gas cylinder
Bottom of bottle, it is ensured that gas cylinder is stable be fitted in gas cylinder put it is intraoral.
The application method of gas cylinder valve automatic loader and unloader of the present invention, applied to above-mentioned gas cylinder valve automatic loading and unloading
Machine, comprises the following steps：
The first step：Multiple gas cylinders are sequentially placed into each gas cylinder of gas cylinder bracket to put on mouth, at this moment, multi-directional ball is supported
Bottle；
Second step：Cylinder bounces back, and folder bottle rack falls on specified under entirety in the presence of cylinder and two folder bottle rack guide rails
Position；
3rd step：Start upset motor, trip shaft drives gas cylinder bracket to be overturn, treats that gas cylinder bracket is turned to gas cylinder
Bottleneck is less than after bottom of bottle, and gas cylinder slide downward in the presence of self gravitation and multi-directional ball treats that gas cylinder slides into its shoulder just
When being stuck on its corresponding shoulder support, by the position-limiting action of shoulder support, gas cylinder stops sliding, and gas cylinder bracket continues to turn over
Turn, when the cylinder valve to be flipped to gas cylinder just touches cylinder valve direction correction block, the position-limiting action of block corrected by cylinder valve direction,
The direction correction of cylinder valve is carried out, gas cylinder bracket continues to overturn, when gas cylinder bracket just triggers the photoelectric sensor on support frame,
Gas cylinder bracket stops upset, now, and the cylinder valve after the correction of direction is just stuck in cylinder valve fixture；
4th step：The folder bottle cylinder action on bottle rack is pressed from both sides, each folder bottle board clamping gas cylinder is promoted；
5th step：Cylinder valve loads and unloads motor action, drives cylinder valve fixture to start to load and unload cylinder valve；
6th step：After completed loading, cylinder valve handling motor stops, and upset motor reversion drives gas cylinder bracket inversely to overturn,
The bottleneck of gas cylinder is turned to higher than after bottom of bottle after gas cylinder bracket, gas cylinder slide downward in the presence of multi-directional ball, gas cylinder is with gas cylinder
Bracket, which is returned to after original position, to be stopped；
7th step：Cylinder stretches out, and folder bottle rack is risen to start stop bit and postpones stopping, completing the handling of whole cylinder valve
Journey.
The present invention is had an advantageous effect in that compared with prior art：
Gas cylinder valve automatic loader and unloader of the present invention, can carry out cylinder valve handling to the gas cylinder of multiple bottles of positions simultaneously, and
And, the simple to operate, efficiency of loading and unloading is higher；The application method of gas cylinder valve automatic loader and unloader of the present invention, is not only convenient for behaviour
Make, also facilitate ensuring that safe operation.
Brief description of the drawings
Fig. 1 is the structural representation of gas cylinder valve automatic loader and unloader；
Fig. 2 is the structural representation of gas cylinder valve automatic loader and unloader use state 1；
Fig. 3 is the structural representation of gas cylinder valve automatic loader and unloader use state 2；
Flow chart when Fig. 4 is gas cylinder valve automatic loader and unloader dismounting cylinder valve；
Fig. 5 is flow chart when gas cylinder valve automatic loader and unloader installs cylinder valve.
In figure：1st, support frame；2nd, gas cylinder thimble；3rd, gas cylinder bracket；4th, multi-directional ball；5th, gas cylinder；6th, electric machine support；7th, overturn
Bearing；8th, trip shaft；9th, upset motor；10th, cylinder valve；11st, bottle rack is pressed from both sides；12nd, bottle cylinder is pressed from both sides；13rd, bottle plate is pressed from both sides；14th, gas cylinder is put
Put mouth；15th, bottle rack guide rail is pressed from both sides；16th, shoulder support；17th, cylinder；18th, cylinder valve direction correction block；19th, correction block support；20、
Cylinder valve baffle plate；21st, conveyer belt；22nd, cylinder valve fixture；23rd, carriage；24th, cylinder valve accumulator tank；25th, cylinder valve handling motor；26th, bottle
Valve loads and unloads frame.
Embodiment
Embodiments of the invention are described further below in conjunction with the accompanying drawings：
As shown in figure 1, gas cylinder valve automatic loader and unloader of the present invention, including gas cylinder bracket turning device and plc controls
Being fixed with unit processed, gas cylinder bracket turning device on gas cylinder bracket 3, gas cylinder bracket 3, there are multiple gas cylinders to put mouth 14, gas cylinder
The top of bracket 3 is provided with the shoulder support 16 corresponding with each gas cylinder storing mouth 14, and the middle upper end of gas cylinder bracket 3 is provided with and each gas
Bottle puts the corresponding bottle gripper of mouth 14；The side of gas cylinder bracket turning device is provided with the cylinder valve corresponding with gas cylinder bracket 3
Frame 26 is loaded and unloaded, cylinder valve handling frame 26 puts the one-to-one cylinder valve handler of mouth 14 provided with one group with each gas cylinder, described
Bottle gripper and cylinder valve handler are all connected with plc control units.
Gas cylinder on gas cylinder bracket 3 puts mouth 14 and is used for putting gas cylinder (can be different size)；Gas cylinder bracket turning device
It can be overturn gas cylinder bracket 3, so as to drive gas cylinder 5 to overturn；Shoulder support 16 is spacing for being carried out to gas cylinder 5；Folder is bottled
Put for fixing gas cylinder 5, prevent gas cylinder 5 from rotating；Cylinder valve handling frame 26 is used for fixing cylinder valve handler, and cylinder valve handler is used
To dismantle, install cylinder valve 10, plc control units can make mutual cooperation, co-ordination between bottle gripper and cylinder valve handler.
In preferred embodiment：Cylinder valve handling frame 26 is put the corresponding correction block of mouth 14 with each gas cylinder provided with one group and supported
19, each correct is correspondingly provided with cylinder valve direction correction block 18 in block support 19, correction block support 19 is rectified for fixing cylinder valve direction
Positive block 18, cylinder valve direction correction block 18 carries out spacing for the cylinder valve 10 to gas cylinder 5, it is ensured that cylinder valve 10 and cylinder valve handler are complete
U.S. coordinates；Each gas cylinder is put and is distributed with multi-directional ball 4 on mouth 14 and shoulder support 16, utilizes the deadweight of gas cylinder 5 and the rolling of multi-directional ball 4
Action is used, not only mobile stable, and saves energy；Gas cylinder bracket turning device includes the support parallel with two of electric machine support 6
Upset motor 9 is installed, the upper end of two support frames 1 is correspondingly provided with upset bearing 7, two upset bearings 7 on frame 1, electric machine support 6
Between trip shaft 8 is installed, the connection upset motor 9 of trip shaft 8, described gas cylinder bracket 3 is fixed on the outside of trip shaft 8, propped up
The photoelectric sensor corresponding with gas cylinder bracket 3 is additionally provided with support 1, described photoelectric sensor and upset motor 9 is all connected with
Plc control units, upset motor 9 is used for driving gas cylinder bracket 3 to overturn, when angle needed for gas cylinder bracket 3 is turned to, photoelectric transfer
Sensor is just triggered, it is ensured that gas cylinder 5 reaches loading position, and photoelectric sensor and upset motor 9 pass through plc control units
Control, automaticity is higher, and position control is more accurate；Bottle gripper includes folder bottle rack 11, and folder bottle rack 11 is provided with more
The relative folder bottle cylinder 12 of group, every group of folder bottle cylinder 12 is corresponding with gas cylinder storing mouth 14, on the piston rod of each folder bottle cylinder 12
Folder bottle plate 13 is respectively and fixedly provided with, each folder bottle cylinder 12 is all connected with plc control units, folder bottle plate is driven by relative folder bottle cylinder 12
13 pairs of gas cylinders 5 are clamped, and clamping dynamics is larger, can prevent gas cylinder 5 from rotating, also, folder bottle cylinder 12 passes through plc control units
Control, automaticity is higher；The upper end of the two side of gas cylinder bracket 3 is equipped with folder bottle rack guide rail 15, described folder bottle branch
Frame 11 is slidably connected by two folder bottle rack guide rails 15 with gas cylinder bracket 3, and two are also respectively fixed with the two side of gas cylinder bracket 3
Corresponding cylinder 17, the piston rod of two cylinders 17 is each attached on folder bottle rack 11, and two cylinders 17 are all connected with plc control units,
Place before gas cylinder 5 can first improving clamping bottle rack 11, be easy to the placement of gas cylinder 5, two cylinders 17 are all connected with plc control units, automatically
Change degree is higher；Cylinder valve handler includes cylinder valve and loads and unloads motor 25 and the cylinder valve fixture 22 being coupled, each cylinder valve fixture 22
Mouth 14 is put with each gas cylinder to correspond, and torque sensor, described each correction are additionally provided with the rotating shaft of cylinder valve handling motor 25
The proximity transducer corresponding with each cylinder valve fixture 22, each torque sensor, proximity transducer and bottle are additionally provided with block support 19
Valve handling motor 25 is all connected with plc control units, cylinder valve fixture 22 it is opening up, size and the cylinder valve 10 of gas cylinder 5 match,
Cylinder valve handling motor 25 is that cylinder valve fixture 22 provides power, and torque sensor is used for detecting whether cylinder valve 10 is tightened, and treats cylinder valve
After 10 are tightened, proximity transducer can detect the aperture position of cylinder valve fixture 22, and signal is passed to plc controls by proximity transducer
Device, control cylinder valve handling motor 25 stops after rotating to an angle, it is ensured that when cylinder valve handling motor 25 stops, cylinder valve fixture
Directly over 22 opening is all located at, torque sensor, proximity transducer and cylinder valve handling motor 25 are all connected with plc control units,
Automaticity is higher；A carriage 23,21 pairs of the conveyer belt of carriage 23 are additionally provided between support frame 1 and cylinder valve handling frame 26
The lower section of each cylinder valve handler should be arranged on, the both sides of conveyer belt 21 are provided with cylinder valve baffle plate 20, the blanking end of conveyer belt 21
Lower section is correspondingly provided with a cylinder valve accumulator tank 24, after the cylinder valve 10 of gas cylinder 5 is disassembled, and is easy to the collection of cylinder valve 10；Gas cylinder bracket 3
Lower end each gas cylinder of correspondence put mouth 14 and be equipped with gas cylinder thimble 2, gas cylinder thimble 2 can withstand the bottom of bottle of gas cylinder 5, it is ensured that gas cylinder 5
The stable gas cylinder that is fitted in is put in mouth 14.
When cylinder valve are dismantled, multiple gas cylinders 5 to be removed are sequentially placed each gas cylinder of gas cylinder bracket 3 and put on mouth 14,
At this moment, multi-directional ball 4 supports bottle；Then, cylinder 17 bounces back, and folder bottle rack 11 presss from both sides bottle rack guide rail 15 in cylinder 17 and two
Specified location is fallen under the lower entirety of effect；Then, upset motor 9 is started, trip shaft 8 drives gas cylinder bracket 3 to be overturn, treats gas
Bottle holder frame 3 is turned to the bottleneck of gas cylinder 5 and is less than after bottom of bottle, the slide downward in the presence of self gravitation and multi-directional ball 4 of gas cylinder 5,
When gas cylinder 5 slides into its shoulder and is just stuck on its corresponding shoulder support 16, pass through the position-limiting action of shoulder support 16, gas
Bottle 5 stops sliding, and gas cylinder bracket 3 continues to overturn, and the cylinder valve 10 to be flipped to gas cylinder 5 just touches cylinder valve direction correction block 18
When (as shown in Figure 2), by cylinder valve direction correct block 18 position-limiting action, carry out cylinder valve 10 direction correction, gas cylinder bracket 3 after
Continuous upset, when gas cylinder bracket 3 just triggers the photoelectric sensor on support frame 1, signal is passed to plc and controlled by photoelectric sensor
Unit processed, control upset motor 9 stops, and gas cylinder bracket 3 stops upset, now, and the cylinder valve 10 after the correction of direction is just stuck in bottle
In valve fixture 22 (as shown in Figure 3)；Then, the folder bottle cylinder 12 on folder bottle rack 11 is acted, and promotes each folder bottle plate 13 to clamp gas
Bottle 5；Then, cylinder valve handling motor 25 is acted, and drives cylinder valve fixture 22 to start to dismantle cylinder valve 10, cylinder valve 10 drops to defeated after unloading
Send on band 21, fallen into by conveyer belt 21 in cylinder valve accumulator tank 24；Then, torque sensor detects cylinder valve 10 and laid down, will
Signal passes to plc control units, and then close to the aperture position of sensor sensing cylinder valve fixture 22, control cylinder valve fixture 22 is again
Stop after rotating to an angle with cylinder valve handling motor 25；Then, folder bottle cylinder 12 is unclamped, and upset motor 9 is inverted, and drives gas cylinder
Bracket 3 is inversely overturn, and the bottleneck of gas cylinder 5 is turned to higher than after bottom of bottle after gas cylinder bracket 3, gas cylinder 5 in the presence of multi-directional ball 4 to
Lower slider, gas cylinder 5 is returned to after original position with gas cylinder bracket 3 to be stopped；Cylinder 17 stretches out, and folder bottle rack 11 is risen to start stop bit
Stopping is postponed, the unloading process of whole cylinder valve 10 is completed；
When cylinder valve is installed, each gas cylinder that the gas cylinder 5 of multiple pre- stubborn cylinder valves 10 is sequentially placed into gas cylinder bracket 3 puts mouth 14
On, at this moment, multi-directional ball 4 supports bottle；Then, cylinder 17 bounces back, and folder bottle rack 11 presss from both sides bottle rack guide rail in cylinder 17 and two
In the presence of 15 specified location is fallen under entirety；Then, upset motor 9 is started, trip shaft 8 drives gas cylinder bracket 3 to be overturn,
The bottleneck of gas cylinder 5 is turned to less than after bottom of bottle after gas cylinder bracket 3, and the slide downward in the presence of multi-directional ball 4 of gas cylinder 5 treats gas cylinder 5
When sliding into its shoulder and being just stuck on its corresponding shoulder support 16, by the position-limiting action of shoulder support 16, gas cylinder 5 stops
Slide, then gas cylinder bracket 3 continues to overturn, the cylinder valve 10 to be flipped to gas cylinder 5 just touches cylinder valve direction correction block 18 (such as
Shown in Fig. 2) when, the position-limiting action of block 18 is corrected by cylinder valve direction, the direction correction of cylinder valve 10 is carried out, then gas cylinder bracket 3
Continue to overturn, when gas cylinder bracket 3 just triggers the photoelectric sensor on support frame 1, gas cylinder bracket 3 stops upset, now, side
Just it is stuck in cylinder valve fixture 22 (as shown in Figure 3) to the cylinder valve 10 after correction；Then, the folder bottle cylinder 12 on folder bottle rack 11
Action, promotes each folder bottle plate 13 to clamp gas cylinder 5；Then, cylinder valve handling motor 25 is acted, and drives cylinder valve fixture 22 to start to install bottle
Valve 10；Then, after torque sensor detection cylinder valve 10 is tightened, signal is passed into plc control units, the pine of control folder bottle cylinder 12
Open, at this moment gas cylinder 5 and the entirety of cylinder valve 10 are rotated with cylinder valve fixture 22, and in the presence of proximity transducer, cylinder valve fixture 22 is rotated
Stopped the rotation during to opening upwards；Then, upset motor 9 is inverted, and is driven the inversely upset of gas cylinder bracket 3, is treated gas cylinder 5 with gas cylinder support
Frame 3, which is returned to after original position, to be stopped；Then, cylinder 17 stretches out, and folder bottle rack 11 is risen to start stop bit and postpones stopping, completing whole
The installation process of individual cylinder valve 10.
The application method of gas cylinder valve automatic loader and unloader of the present invention, applied to above-mentioned gas cylinder valve automatic loading and unloading
Machine, comprises the following steps：
The first step：Multiple gas cylinders 5 are sequentially placed into each gas cylinder of gas cylinder bracket 3 to put on mouth 14, at this moment, multi-directional ball 4
Support bottle；
Second step：Cylinder 17 bounces back, and folder bottle rack 11 is under entirety in the presence of the folder bottle rack of cylinder 17 and two guide rail 15
Fall on specified location；
3rd step：Start upset motor 9, trip shaft 8 drives gas cylinder bracket 3 to be overturn, treats that gas cylinder bracket 3 is turned to gas
The bottleneck of bottle 5 is less than after bottom of bottle, and the slide downward in the presence of self gravitation and multi-directional ball 4 of gas cylinder 5 treats that gas cylinder 5 slides into it
When shoulder is just stuck on its corresponding shoulder support 16, by the position-limiting action of shoulder support 16, gas cylinder 5 stops sliding, gas
Bottle holder frame 3 continues to overturn, when the cylinder valve 10 to be flipped to gas cylinder 5 just touches cylinder valve direction correction block 18, by cylinder valve side
To the position-limiting action of correction block 18, the direction correction of cylinder valve 10 is carried out, gas cylinder bracket 3 continues to overturn, and treats that gas cylinder bracket 3 is just touched
When sending out the photoelectric sensor on support frame 1, gas cylinder bracket 3 stops upset, now, and the cylinder valve 10 after the correction of direction is just stuck in bottle
In valve fixture 22；
4th step：Folder bottle cylinder 12 on folder bottle rack 11 is acted, and promotes each folder bottle plate 13 to clamp gas cylinder 5；
5th step：Cylinder valve handling motor 25 is acted, and drives cylinder valve fixture 22 to start to load and unload cylinder valve 10；
6th step：Torque sensor is detected after the completed loading of cylinder valve 10, and cylinder valve handling motor 25 stops, upset motor 9
Reversion, drives the inversely upset of gas cylinder bracket 3, is turned to the bottleneck of gas cylinder 5 higher than after bottom of bottle after gas cylinder bracket 3, gas cylinder 5 is universal
Slide downward in the presence of ball 4, gas cylinder 5 is returned to after original position with gas cylinder bracket 3 to be stopped；
7th step：Cylinder 17 stretches out, and folder bottle rack 11 is risen to start stop bit and postpones stopping, completing the dress of whole cylinder valve 10
Unload process.
Gas cylinder valve automatic loader and unloader of the present invention, can carry out the dress of cylinder valve 10 to the gas cylinder 5 of multiple bottles of positions simultaneously
Unload, also, the simple to operate, efficiency of loading and unloading is higher；The application method of gas cylinder valve automatic loader and unloader of the present invention, not only just
In operation, safe operation is also facilitated ensuring that.
Claims (10)
1. a kind of gas cylinder valve automatic loader and unloader, it is characterised in that：Including gas cylinder bracket turning device and plc control units, gas
Being fixed with bottle holder frame turning device on gas cylinder bracket (3), gas cylinder bracket (3), there are multiple gas cylinders to put mouth (14), gas cylinder support
The top of frame (3) is provided with the shoulder support (16) corresponding with each gas cylinder storing mouth (14), and the middle upper end of gas cylinder bracket (3) is provided with
The bottle gripper corresponding with each gas cylinder storing mouth (14)；The side of gas cylinder bracket turning device is provided with and gas cylinder bracket (3) phase
Corresponding cylinder valve handling frame (26), cylinder valve handling frame (26) puts the one-to-one cylinder valve of mouth (14) provided with one group with each gas cylinder
Handler, described bottle gripper and cylinder valve handler is all connected with plc control units.
2. gas cylinder valve automatic loader and unloader according to claim 1, it is characterised in that：On described cylinder valve handling frame (26)
The corresponding correction block of mouth (14) is put with each gas cylinder provided with one group and support (19), be correspondingly provided with each correction block support (19)
Cylinder valve direction correction block (18).
3. gas cylinder valve automatic loader and unloader according to claim 1 or 2, it is characterised in that：Described each gas cylinder puts mouth
(14) and on shoulder support (16) it is equipped with multi-directional ball (4).
4. gas cylinder valve automatic loader and unloader according to claim 1 or 2, it is characterised in that：Described gas cylinder bracket upset
Device includes being provided with upset motor (9) on electric machine support (6) support frame (1) parallel with two, electric machine support (6), two supports
The upper end of frame (1), which is correspondingly provided between upset bearing (7), two upset bearings (7), is provided with trip shaft (8), trip shaft (8) connection
Upset motor (9) is connect, described gas cylinder bracket (3) is fixed on the outside of trip shaft (8), and support frame is additionally provided with and gas cylinder on (1)
The corresponding photoelectric sensor of bracket (3), described photoelectric sensor and upset motor (9) are all connected with plc control units.
5. gas cylinder valve automatic loader and unloader according to claim 1 or 2, it is characterised in that：Described bottle gripper includes
Bottle rack (11) is pressed from both sides, folder bottle rack (11) is provided with multigroup relative folder bottle cylinder (12), and every group of folder bottle cylinder (12) is and gas
Bottle is put and is respectively and fixedly provided with folder bottle plate (13) on mouth (14) correspondence, the piston rod of each folder bottle cylinder (12), and each folder bottle cylinder (12) is
Connect plc control units.
6. gas cylinder valve automatic loader and unloader according to claim 5, it is characterised in that：The two of described gas cylinder bracket (3)
The upper end of side wall is equipped with folder bottle rack guide rail (15), and described folder bottle rack (11) passes through two folder bottle rack guide rails (15) and gas
Bottle holder frame (3) is slidably connected, and two corresponding cylinders (17), two cylinders are also respectively fixed with the two side of gas cylinder bracket (3)
(17) piston rod is each attached on folder bottle rack (11), and two cylinders (17) are all connected with plc control units.
7. gas cylinder valve automatic loader and unloader according to claim 1 or 2, it is characterised in that：Described cylinder valve handler
Including cylinder valve handling motor (25) and the cylinder valve fixture (22) being coupled, each cylinder valve fixture (22) puts mouth (14) with each gas cylinder
Correspond, be additionally provided with the rotating shaft of cylinder valve handling motor (25) in torque sensor, described each correction block support (19) also
Provided with the proximity transducer corresponding with each cylinder valve fixture (22), each torque sensor, proximity transducer and cylinder valve handling motor
(25) plc control units are all connected with.
8. gas cylinder valve automatic loader and unloader according to claim 1 or 2, it is characterised in that：Described support frame (1) and bottle
A carriage (23) is additionally provided between valve handling frame (26), the conveyer belt (21) of carriage (23) is correspondingly arranged at each cylinder valve handling
The lower section of device, the both sides of conveyer belt (21), which are provided with below cylinder valve baffle plate (20), the blanking end of conveyer belt (21), to be correspondingly provided with
One cylinder valve accumulator tank (24).
9. gas cylinder valve automatic loader and unloader according to claim 1 or 2, it is characterised in that：Described gas cylinder bracket (3)
Lower end each gas cylinder of correspondence puts mouth (14) and is equipped with gas cylinder thimble (2).
10. a kind of application method of gas cylinder valve automatic loader and unloader, it is characterised in that comprise the following steps：
The first step：Multiple gas cylinders (5) are sequentially placed into each gas cylinder of gas cylinder bracket (3) to put on mouth (14), at this moment, multi-directional ball
(4) bottle is supported；
Second step：Cylinder (17) bounces back, and folder bottle rack (11) is whole in the presence of cylinder (17) and two folder bottle rack guide rails (15)
Specified location is fallen under body；
3rd step：Start upset motor (9), trip shaft (8) drives gas cylinder bracket (3) to be overturn, treat that gas cylinder bracket (3) is overturn
Bottleneck to gas cylinder (5) is less than after bottom of bottle, and gas cylinder (5) slide downward in the presence of self gravitation and multi-directional ball (4) treats gas cylinder
(5) slide into its shoulder the when of being just stuck on its corresponding shoulder support (16), pass through the position-limiting action of shoulder support (16), gas
Bottle (5) stops sliding, and gas cylinder bracket (3) continues to overturn, and the cylinder valve (10) to be flipped to gas cylinder (5) just touches cylinder valve direction
When correcting block (18), the position-limiting action of block (18) is corrected by cylinder valve direction, the direction correction of cylinder valve (10), gas cylinder bracket is carried out
(3) continue to overturn, when gas cylinder bracket (3) just triggers the photoelectric sensor on support frame (1), gas cylinder bracket (3) stops turning over
Turn, now, the cylinder valve (10) after the correction of direction is just stuck in cylinder valve fixture (22)；
4th step：Folder bottle cylinder (12) action on bottle rack (11) is pressed from both sides, promotes each folder bottle plate (13) to clamp gas cylinder (5)；
5th step：Cylinder valve handling motor (25) action, drives cylinder valve fixture (22) to start handling cylinder valve (10)；
6th step：After completed loading, cylinder valve handling motor (25) stops, upset motor (9) reversion, drives gas cylinder bracket (3) inverse
To upset, the bottleneck of gas cylinder (5) is turned to higher than after bottom of bottle after gas cylinder bracket (3), gas cylinder (5) is in the presence of multi-directional ball (4)
Slide downward, gas cylinder (5) is returned to after original position with gas cylinder bracket (3) to be stopped；
7th step：Cylinder (17) stretches out, and folder bottle rack (11) is risen to start stop bit and postpones stopping, completing whole cylinder valve (10)
Cargo handling process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710529143.5A CN107225387B (en) | 2017-07-01 | 2017-07-01 | Automatic loading and unloading machine for gas cylinder valve and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710529143.5A CN107225387B (en) | 2017-07-01 | 2017-07-01 | Automatic loading and unloading machine for gas cylinder valve and using method thereof |
Publications (2)
| Publication Number | Publication Date |
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| CN107225387A true CN107225387A (en) | 2017-10-03 |
| CN107225387B CN107225387B (en) | 2023-08-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710529143.5A Active CN107225387B (en) | 2017-07-01 | 2017-07-01 | Automatic loading and unloading machine for gas cylinder valve and using method thereof |
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| Country | Link |
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Cited By (3)
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| CN108357944A (en) * | 2018-04-14 | 2018-08-03 | 昆明小宇科技有限公司 | A kind of intelligent balance movement charging crane handling object locking device |
| CN111422495A (en) * | 2020-03-13 | 2020-07-17 | 上海舜华新能源系统有限公司 | Gas cylinder installation limiting device |
| CN111620082A (en) * | 2020-05-18 | 2020-09-04 | 山东永安特种装备有限公司 | Rack-off-free gas cylinder conveying equipment |
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| CN111620082A (en) * | 2020-05-18 | 2020-09-04 | 山东永安特种装备有限公司 | Rack-off-free gas cylinder conveying equipment |
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| Publication number | Publication date |
|---|---|
| CN107225387B (en) | 2023-08-15 |
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Denomination of invention: Automatic loading and unloading machine for cylinder valves and its usage method Effective date of registration: 20231108 Granted publication date: 20230815 Pledgee: Industrial and Commercial Bank of China Limited Jining Rencheng sub branch Pledgor: JINING XIELI SPECIAL GAS Co.,Ltd. Registration number: Y2023980064618 |
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