CN105151809A - Unstacker and unstacking method thereof - Google Patents
Unstacker and unstacking method thereof Download PDFInfo
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- CN105151809A CN105151809A CN201510451890.2A CN201510451890A CN105151809A CN 105151809 A CN105151809 A CN 105151809A CN 201510451890 A CN201510451890 A CN 201510451890A CN 105151809 A CN105151809 A CN 105151809A
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- unstacker
- charging bucket
- tooth plate
- goods charging
- unpiler
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Abstract
The invention relates to an unstacker and an unstacking method thereof. The unstacker comprises a movable transfer trolley installed on a slide rail. One side of the slide rail is provided with a destacker working in coordination with the transfer trolley, and the other side of the slide rail is provided with a removing machine working in coordination with the transfer trolley. The removing machine is provided with a loading hopper capable of turning over by an angle. A toothed plate capable of moving up and down is installed on the loading hopper. The toothed plate can be placed into a through groove formed in the top of the transfer trolley after the loading hopper turns over. The destacker is provided with a lifting toothed plate capable of moving up and down. The lifting toothed plate can be placed into the through groove. The unstacker is reasonable in design, simple in structure, high in transfer efficiency, especially capable of achieving automatic unstackinng, transferring, sub-packaging and other functions.
Description
Technical field
The present invention relates to stream machine equipment technical field, specifically relate to a kind of unstacker and de-stacking method thereof.
Background technology
In prior art, carry out in the technical equipment of de-stacking for woven bag series products, general employing is manually carried out de-stacking and is carried out packing or carry out de-stacking packing by industrial robot, then woven bag product is put into vehicle and realizes transport.By manually carrying out carrying product, consume man-hour more, cost is higher, economy is poor.When carrying out de-stacking by industrial robot, the instruction sent by control system controls industry mechanical arm and captures goods.But in actual mechanical process, the coordinate position of the irregular article such as woven bag in stack of trays is that pole is not fixed, and the length of woven bag, thickness are also each variant, and the putting position of stack of trays is not also fixed, and affects work efficiency.
Application number be 201510114278.6 Chinese invention patent application disclose a kind of based on 3D machine vision guide the automatic de-stacking system of industrial robot, comprise column, crossbeam, scanning device, pallet and de-stacking industrial robot, crossbeam is fixed on column upper position, and scanning device is arranged on crossbeam; Pallet is arranged on crossbeam lower position; De-stacking industrial robot is arranged on pallet one side position; Crossbeam is provided with rectilinear movement module and coder; Scanning device inside is provided with planar array type industrial camera and laser rangefinder; Pallet top is placed with woven bag package.System solves the problem the difficult problem that traditional unstacking robot can not identify the irregular packagings such as woven bag, but in the process of practical application, the maintenance cost of industrial robot is higher, the rotation danger of mechanical arm is comparatively large, easily produces safety misadventure.
Summary of the invention
For overcoming above-mentioned shortcomings and deficiencies of the prior art, the invention provides the unstacker that a kind of reasonable in design, structure is simple, transport efficiency is higher, particularly can realize the functions such as automatic de-stacking, conveying, packing.
For achieving the above object, first object of the present invention is to provide a kind of unstacker, and comprise and be arranged on moveable transfer car(buggy) on slide rail, be provided with the unpiler with transfer car(buggy) cooperating in the side of slide rail, opposite side is provided with the rejecting machine with transfer car(buggy) cooperating; Described rejecting machine has the goods charging bucket of turning angle, and described goods charging bucket is provided with tooth plate moving up and down, and described tooth plate can be inserted in the through slot offered at transfer car(buggy) top after goods charging bucket upset; Described unpiler has lifting tooth plate moving up and down, and described lifting tooth plate can be inserted in described through slot.
Preferably, described tooth plate is arranged on the rear wall of goods charging bucket, the diapire of described goods charging bucket is provided with pallet fixer and offers loss of weight mouth on described diapire.
In above-mentioned either a program preferably, described goods charging bucket is arranged on the pedestal of described rejecting machine, and described pedestal is provided with actuating device.
In above-mentioned either a program preferably, two side plates of described goods charging bucket are all provided with rotary disk.
In above-mentioned either a program preferably, two support rollers that each rotary disk described is installed by the both sides, top of pedestal support.
In above-mentioned either a program optionally, described actuating device is motor, and described motor to be connected with the flower wheel on rotary disk by the chain on its sprocket wheel and to drive rotary disk to overturn.Or described motor is engaged with the gear activity of rotary disk by the gear on its main shaft, described motor ground rotates and then drives rotary disk upset.
In above-mentioned either a program optionally, described lifting tooth plate is arranged on the longeron of unpiler by sliding shoe.
In above-mentioned either a program preferably, described sliding shoe is driven by the lifting cylinder that unpiler is installed.Or described tooth plate is driven by the oil cylinder be arranged on rejecting machine.
Alternatively optionally, described sliding shoe is driven by the motor that unpiler is installed, and described motor is moved on the longeron of described unpiler by the chain drive sliding shoe on its sprocket wheel.
In above-mentioned either a program preferably, the crossbeam of described unpiler is provided with the turnover panel by air cylinder driven, is controlled the flowing of material by the activity of turnover panel.
In above-mentioned either a program preferably, the crossbeam at unpiler top being provided with the press mechanism of band pressing plate, by controlling the orderly action of press mechanism, making material olderly flowage.
In above-mentioned either a program preferably, described transfer car(buggy) can be relative with the tooth plate gap of goods charging bucket in the space, bottom along rail moving to goods charging bucket.
In above-mentioned either a program preferably, described rear wall offers the rectangular channel of the activity can holding tooth plate, tooth plate is through rectangular channel.
In above-mentioned either a program preferably, tooth plate is undertaken driving by the oil cylinder be arranged on rejecting machine, air cylinder driven or motor drive.
In above-mentioned either a program preferably, described rotary disk is fixedly mounted on the sidewall of goods charging bucket.
In above-mentioned either a program preferably, after unpiler, the downslide chute with unpiler cooperating is provided with.
In above-mentioned either a program preferably, the conveyer with the chute cooperating that glides is provided with in the bottom of described downslide chute.
In above-mentioned either a program preferably, the side plate of described downslide chute is provided with flange.
In above-mentioned either a program preferably, the quantity of described flange is two and is in respectively on two side plates of downslide chute both sides.
In above-mentioned either a program preferably, the side plate of described downslide chute is provided with movable backplate.
In above-mentioned either a program preferably, the quantity of described moving apron is two and is in respectively on two side plates of downslide chute both sides.
In above-mentioned either a program preferably, described press mechanism is cylinder.
Second object of the present invention is to provide a kind of de-stacking method, and its step comprises, and by fork truck, stack type material is put into goods charging bucket, it also comprises the steps
A: fixed tray
B: upset goods charging bucket;
C: pallet and material depart from;
D: transhipment improving material;
E: blanking.
Preferably, in step, first described tooth plate moves downward, by the kinds of goods of stack type material and pallet fastening, by pallet gripping mechanism, pallet is fixed meanwhile.
Preferably, in stepb, goods charging bucket is overturn 180 ° by the effect of actuating device by goods charging bucket, and now tooth plate is placed in described through slot, and then tooth plate declines, material and transfer car(buggy) top contact.
Preferably, in step C, described pallet is departed from by the decline realization of pallet fixer fixed random material and material.
Preferably, in step D, transfer car(buggy) in tow material movement to unpiler bottom; Now, promote tooth plate and insert in the through slot of transfer car(buggy), described lifting tooth plate is by the top of material lifting to unpiler; Now, material contacts with lower platen top cross-bar being provided with press mechanism, meanwhile.The overall downward smooth groove lopsidedness certain angle simultaneously of unpiler, the scope of described angle is 0-80 °.
Preferably, in step e, goods slips on the belt of conveyer through downslide chute order.
Compared with prior art, the invention has the advantages that: make use of rejecting machine dexterously, transfer car(buggy), unpiler realize automatic de-stacking work does not need that robot carries out de-stacking work, degree of automation is higher, manufacturing cost is lower, filled up the market vacancy.
Accompanying drawing explanation
Fig. 1 is the preferred embodiment general assembly structural representation according to unstacker of the present invention.
The main TV structure schematic diagram that Fig. 2 is embodiment described in the Fig. 1 according to unstacker of the present invention.
Fig. 3 is the plan structure schematic diagram embodiment illustrated in fig. 2 according to unstacker of the present invention.
Fig. 4 is the side-looking structural representation embodiment illustrated in fig. 1 according to unstacker of the present invention.
Fig. 5 is the main TV structure schematic diagram of embodiment illustrated in fig. 1 middle downslide chute according to unstacker of the present invention and conveyer.
Fig. 6 is the plan structure schematic diagram of embodiment illustrated in fig. 1 middle downslide chute according to unstacker of the present invention and conveyer.
Reference numeral in figure: 1: fork truck, 2: goods charging bucket, 3: pedestal, 4: loss of weight mouth, 5: rotary disk, 6: tooth plate, 7: rear wall, 8: support roller, 9: transfer car(buggy), 10: tie-beam, 11: through slot, 12: slide rail, 13: crossbeam, 14: slide block, 15: longeron, 16: promote tooth plate, 17: flange, 18: conveyer, 19: downslide chute, 20: drive sprocket, 21: press mechanism, 22: rectangular channel, 23: pallet fixer, 24: cylinder, 25: motor, 26: flower wheel.
Detailed description of the invention
Below in conjunction with accompanying drawing, explanation is further elaborated to the preferred embodiments of the present invention;
Embodiment 1:
As shown in figures 1 to 6, disclose the unstacker in one embodiment of the present invention, wherein, Fig. 1 is the perspective view of the total assembling structure according to unstacker one preferred embodiment of the present invention.In the present embodiment, comprise and the fork truck 1 of the unstacker cooperating in this enforcement, downslide chute 19, conveyer 18.Described unstacker comprises the transfer car(buggy) 9 be arranged on slide rail 12, and described transfer car(buggy) 9 can side-to-side movement on slide rail 12.The track of slide rail 12 extends to the bottom gap with the rejecting machine of transfer car(buggy) 9 cooperating.Described rejecting machine has the goods charging bucket 2 of turning angle.The rear wall 7 of described goods charging bucket 2 offers rectangular channel 22, and tooth plate 6 is arranged on the rear wall of goods charging bucket 2, and the diapire of described goods charging bucket 2 is provided with pallet fixer 23.The diapire of goods charging bucket 2 offers loss of weight mouth 4.Tooth plate 6 is inserted with in described rectangular channel 22.Described tooth plate 6 has multiple tooth.Described tooth plate 6 can be inserted in through slot 11 that transfer car(buggy) is provided with after goods charging bucket 2 overturns.The width of through slot 11 is slightly larger than the width of tooth plate 6.
In the present embodiment, what described rejecting machine also coordinated is provided with oil cylinder, and tooth plate 6 is arranged on the piston rod of described oil cylinder.When described cylinder efficient, can realize driving the tooth plate 6 on the piston rod being arranged on described oil cylinder to move.In the present embodiment, goods charging bucket 2 is supported on the pedestal 3 of described rejecting machine, is provided with actuating device in the both sides, top of pedestal 3, and described actuating device is motor, the turning cylinder of described motor is provided with drive sprocket 20.Described drive sprocket 20 is socketed with chain, and described chain is connected with the flower wheel 26 on rotary disk 5.When described motor movement, drive flower wheel 26 to move by described drive sprocket 20, then realize rotary disk 5 and move, goods charging bucket 2 is carried out the upset of 180 °.In the present embodiment, described rejecting machine is supported by pedestal 3.The top of pedestal 3 is provided with support roller 8, and the quantity of support roller 8 is four and is placed in the both sides, top of pedestal respectively.The support roller 8 that two rotary disks 5 are installed by the both sides, top of pedestal 3 supports, and further supports goods charging bucket 2.The quantity of described drive sprocket 20 2, described rotary disk 5 acts on support roller 8 the steady upset being to ensure goods charging bucket 2.Rotary disk 5 is two, is arranged on respectively on two sidewalls of goods charging bucket.
Refer again to Fig. 1-6, wherein, Fig. 2 discloses the main TV structure schematic diagram of the unstacker in the present embodiment; Fig. 3 discloses the plan structure schematic diagram of unstacker in the present embodiment; The unpiler with transfer car(buggy) 9 cooperating is provided with in the side of transfer car(buggy) 9.Described unpiler has lifting tooth plate 16 moving up and down, in the through slot that described lifting tooth plate 16 can insert transfer car(buggy) 9 11.Described unpiler comprises, and promotes tooth plate 16, sliding shoe 14, lift system, presses down cylinder mechanism, crossbeam 13, turnover panel, tie-beam 10 and longeron 15 and base foundation.Described longeron 15 is fixedly mounted on basis.Longeron 15 is provided with lift system, described lift system is provided with sliding shoe 14, described sliding shoe 14 is provided with and promotes tooth plate 16.The motion of sliding shoe 14 drives and promotes tooth plate 16 along longeron 15 up-and-down movement.The crossbeam 13 be fixedly connected with longeron 15 is provided with at the top of described unpiler.Crossbeam 13 is provided with lower air cylinder 21.In addition, crossbeam 13 is also provided with the turnover panel driven by cylinder 24, is controlled the flowing of material by the activity of described turnover panel.As another kind of alternative, described lift system also comprises motor 25, and described motor 25 can drive the ratcheting motion bottom longeron 15, and on described ratchet, cover has lifting chain, one face be socketed on ratchet, be socketed on the driven ratchet at longeron 15 top on the other hand.Described driven ratchet is fixedly mounted on driven shaft, and the steel wire on described driven shaft is fixedly connected with sliding shoe 14.The rotation of motor 25 drives driven ratchet to operate, thus realizes driving sliding shoe 14 to move on the axial direction of longeron 15.
The piston rod of described lower air cylinder 21 is vertically downward and perpendicular to promoting the horizontal surface of tooth plate 16.When described unpiler work, the piston rod of described lower air cylinder 21 with the cargo contacts promoted on tooth plate 16, can realize the object of restraint of loads and discharges in order.In the present embodiment, described in the quantity of cylinder that presses down be multiple, its multiple lower air cylinder 21 is arranged side by side.In the present embodiment, also have controller, described controller is connected with described bont, described lower air cylinder by circuit, realizes orderly control object for controlling lifting cylinder, the mode of operation of lower air cylinder and job order.
Fig. 5 and Fig. 6 shows the schematic diagram of downslide chute 19 with cooperating in embodiment and conveyer 18.The conveyer 18 with chute 19 cooperating that glides is provided with in the bottom of described downslide chute 19.The side plate of described downslide chute 19 is provided with flange 17, and the quantity of described flange 17 is two and is in respectively on the side plate of the both sides of downslide chute 19.The setting of flange 17 is the adjustment downslide angle of goods and the adjustment of downslide position.Whether the portable plate being combined with 2 air cylinder driven with flange contacts with flange to control material.In the present embodiment, promote tooth plate 16 can successively promote.Equally, crossbeam 13 is equipped with drop in leaf and the press mechanism of air cylinder driven.Its object is to: by the orderly action of drop in leaf and press mechanism, the orderly downslide of material can be realized.
Embodiment 2: a kind of unstacker
As Figure 1-5, comprise and be arranged on moveable transfer car(buggy) 9 on slide rail 12, be provided with the unpiler with transfer car(buggy) 9 cooperating in the side of slide rail 12, opposite side is provided with the rejecting machine with transfer car(buggy) 9 cooperating; Described rejecting machine has the goods charging bucket 2 of turning angle, and described goods charging bucket 2 is provided with tooth plate 6 moving up and down, and described tooth plate 6 can to insert in the through slot offered at transfer car(buggy) 9 top 11 after goods charging bucket 2 overturns; Described lifting tooth plate 16 is arranged on the column 15 of unpiler by sliding shoe 14.Described goods charging bucket 2 is installed on pedestal 3 in the present embodiment.Described goods charging bucket 2 is driven by the motor be arranged on pedestal 3, described motor is provided with sprocket wheel 20, in the both sides of goods charging bucket 2, flower wheel 26 is installed, the motion of the chain-driving flower wheel 26 on described driven by motor sprocket wheel 20, then realizes the upset of upset goods charging bucket 2.
Embodiment 3:
As Figure 1-5, a kind of de-stacking method, by fork truck 1, stack type goods is put into goods charging bucket 2, it also comprises the steps
A: fixed tray
B: upset goods charging bucket;
C: pallet and material depart from;
D: transhipment improving material;
E: blanking;
In step, the first action of described pallet fixer, fixed tray.
In stepb, first described tooth plate moves downward, by the kinds of goods of stack type goods and pallet fastening, then goods charging bucket is overturn 180 ° by the effect of actuating device by goods charging bucket, and now tooth plate is placed in above described through slot.
In step C, tooth plate drops in described through slot, and material drops to transfer car(buggy) top with tooth plate, and pallet realizes departing from material.
In step D, transfer car(buggy) in tow material movement to unpiler bottom; Now, promote tooth plate and insert in the through slot of transfer car(buggy), described lifting tooth plate passes through the effect of lift system by the top of freight lifting to unpiler; Now, goods and crossbeam are provided with the lower platen top contact of lower air cylinder, simultaneously.The overall downward smooth groove lopsidedness certain angle simultaneously of unpiler, the scope of described angle is 0-80 °.
In step e, goods is on the belt slipping into conveyer 18 of downslide chute 19 order.Finally realize the function of de-stacking.
It should be noted that, unstacker in the present invention is by coordinating by the detecting element such as photoelectric switch, travel switch and PLC, electric elements etc. the function realizing unstacker, there is the function such as full automaticity, sound and light alarm instruction, Auto-counting metering, automatically barcode scanning recognizate item kind, be not described in detail in this article.
The above is only the preferred embodiments of the present invention, not any pro forma restriction is done to the present invention, every above embodiment is done according to technical spirit of the present invention any simple modification, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
After having read this specification sheets, those skilled in the art are not difficult to find out, the present invention's being bonded by prior art, these form each several part of the present invention prior art some give detailed description at this, some then concisely considers not repeat to all matters, big and small for specification sheets, but those skilled in the art just know institute's cloud after having read specification sheets.And those skilled in the art are also not difficult to find out, for forming the present invention and be full of a large amount of creative work to the combination of these prior aries, it is the crystallization of contriver theoretical analysis and great many of experiments for many years.Those skilled in the art can find out equally from specification sheets, and each technical scheme disclosed here and the combination in any of each feature belong to a part of the present invention.
Claims (10)
1. a unstacker, comprises and is arranged on moveable transfer car(buggy) on slide rail, it is characterized in that: be provided with the unpiler with transfer car(buggy) cooperating in the side of slide rail, opposite side is provided with the rejecting machine with transfer car(buggy) cooperating; Described rejecting machine has the goods charging bucket of turning angle, and described goods charging bucket is provided with tooth plate moving up and down, and described tooth plate can be inserted in the through slot of transfer car(buggy) after goods charging bucket upset; Described unpiler has lifting tooth plate moving up and down, and described lifting tooth plate can be inserted in described through slot.
2. unstacker as claimed in claim 1, is characterized in that: described tooth plate is arranged on the rear wall of goods charging bucket, the diapire of described goods charging bucket is provided with pallet fixer and offers loss of weight mouth on described diapire.
3. unstacker as claimed in claim 2, is characterized in that: described goods charging bucket is arranged on the pedestal of described rejecting machine, and described pedestal is provided with actuating device.
4. unstacker as claimed in claim 3, is characterized in that: on two side plates of described goods charging bucket, be all provided with rotary disk.
5. unstacker as claimed in claim 4, is characterized in that: the support roller that each rotary disk described is installed by the both sides, top of pedestal supports.
6. unstacker as claimed in claim 5, is characterized in that: described actuating device is motor, and described motor to be connected with the flower wheel on rotary disk by the chain on its sprocket wheel and to drive rotary disk to overturn; Or described motor is engaged with the gear activity of rotary disk by the gear on its main shaft, described motor ground rotates and then realizes driving rotary disk upset.
7. as claimed in claim 1, it is characterized in that: described lifting tooth plate is arranged on the longeron of unpiler by sliding shoe.
8. unstacker as claimed in claim 7, is characterized in that: described sliding shoe is driven by the elevating ram that unpiler is installed.
9. unstacker as claimed in claim 7, it is characterized in that: described sliding shoe is driven by the motor that unpiler is installed, described motor is moved on the longeron of described unpiler by the chain drive sliding shoe on its sprocket wheel.
10. a de-stacking method, puts into goods charging bucket by fork truck by stack type material, it is characterized in that, also comprise the steps
A: fixed tray
B: upset goods charging bucket;
C: pallet and material depart from;
D: transhipment improving material;
E: blanking.
Priority Applications (1)
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CN201510451890.2A CN105151809A (en) | 2015-07-28 | 2015-07-28 | Unstacker and unstacking method thereof |
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CN201510451890.2A CN105151809A (en) | 2015-07-28 | 2015-07-28 | Unstacker and unstacking method thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108147103A (en) * | 2017-12-15 | 2018-06-12 | 柳州市金升汽车配件有限公司 | A kind of easily contained material transfer device |
CN108820898A (en) * | 2018-08-07 | 2018-11-16 | 宁波信成机械制造有限公司 | Pile plate separator for unstacker |
CN115648453A (en) * | 2022-11-09 | 2023-01-31 | 太原理工大学 | Horizontal layered unstacking device and process for refractory brick stacks |
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CN108147103A (en) * | 2017-12-15 | 2018-06-12 | 柳州市金升汽车配件有限公司 | A kind of easily contained material transfer device |
CN108820898A (en) * | 2018-08-07 | 2018-11-16 | 宁波信成机械制造有限公司 | Pile plate separator for unstacker |
CN115648453A (en) * | 2022-11-09 | 2023-01-31 | 太原理工大学 | Horizontal layered unstacking device and process for refractory brick stacks |
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