CN204524073U - Capstan head digital stamping flexible wires - Google Patents

Abstract

The utility model discloses capstan head digital stamping flexible wires, comprise the material library, truss manipulator, turret numerical control punch and the finished product material drag stacking machine that arrange along same straight line, truss manipulator is used for capturing material from material library and being transported to turret numerical control punch, and finished product material drag stacking machine is used for piling after turret numerical control punch towing finished product.The utility model production line processing and transportation automaticity high, improve operating efficiency.

Description

Turret CNC Stamping Flexible Line

technical field

The utility model relates to the field of sheet metal stamping processing production lines, in particular to a flexible line for numerical control stamping of a turret.

Background technique

The feeding, discharging and material transfer of the existing turret CNC stamping are done manually, and the finished products are also put into the warehouse manually. The labor intensity is high and the work efficiency is low, which does not meet the needs of modern production for high efficiency and automation.

Utility model content

The purpose of the utility model is to provide a turret numerically controlled stamping flexible line, which improves the stamping efficiency and ensures the stamping quality.

According to one aspect of the present invention, a turret CNC stamping flexible line is provided, including a material warehouse, a truss manipulator, a turret CNC punch press and a finished product palletizer arranged along the same line, and the truss manipulator is used to grab from the material warehouse The material is transferred to the turret CNC punching machine, and the finished product drag palletizer is used to drag the finished product from the turret CNC punching machine and stack it.

The beneficial effect is that the material storehouse is used for material storage, and the truss manipulator is used for the transfer of materials and finished products between the material storehouse, the turret CNC punching machine and the finished product towing palletizer. The material to be processed is moved by the truss manipulator, and the material in the material warehouse is transferred to the turret CNC punching machine for stamping processing, and then the finished product is dragged by the finished product palletizer and stacked. The production line has a high degree of automation in the processing and transportation process, which improves work efficiency.

In some embodiments, the material warehouse includes a lifting conveying mechanism, a feeding device, a material tower and a discharge trolley. The material tower is vertically layered. The other side is equipped with a discharge trolley, which is set along the same straight line as the turret CNC punching machine. The feeding device is used to load the material to the material tower, and the discharge trolley is used to discharge the material until it is grabbed by the truss manipulator and transported up and down. The mechanism is used to circulate the material between the layers of the material tower when feeding and discharging.

Its beneficial effects are: since the material tower is arranged vertically in layers to store materials, the feeding device transports the materials to the lifting conveying mechanism, and is transferred by the lifting conveying mechanism to each layer of the material tower to complete the feeding, and then the lifting conveying mechanism transfers the materials The materials on each layer of the tower are discharged to the discharge trolley to be taken by the truss manipulator. The lifting and conveying mechanism realizes the turnover of materials between the layers of the material tower during feeding and discharging, so it can improve the feeding and discharging process. The number of turnovers, thereby improving the efficiency of material transfer.

In some embodiments, the discharging trolley drives the first traveling wheel to move through the fourth motor.

The beneficial effect is that the operating efficiency of the discharging trolley is improved.

In some embodiments, the lifting conveying mechanism includes a transfer platform, a first motor, a first chain transmission mechanism, a second motor, a second chain transmission mechanism and a second tray, and the first motor is connected to the transfer platform through the first chain transmission mechanism , and can drive the transfer platform to move vertically, the second tray is supported on the transfer platform, the second motor is connected to the second tray through the second chain transmission mechanism, and can drive the second tray to move horizontally.

Its beneficial effects are: since the first motor drives the first chain transmission mechanism to realize the lifting function of the transfer table, and the second motor drives the second chain transmission mechanism to realize the horizontal movement of the second pallet, so the second pallet carrying materials can be realized The turnover between each layer of the tower improves the work efficiency of material transfer.

In some embodiments, the feeding device includes a discharge platform, a third motor, a third chain transmission mechanism and a third tray, the third tray is supported on the discharge platform, and the third motor is connected to the third tray through the third chain transmission mechanism. pallet, and can drive the third pallet to move horizontally.

Its beneficial effects are: since the third motor drives the third chain transmission mechanism to drive the third pallet to move horizontally, the third pallet carrying materials can be transferred between the material tower and the discharge table, thereby improving the work efficiency of material transfer .

In some embodiments, the truss manipulator includes a truss and a suction cup moving unit, and the suction cup moving unit can move along the truss, and is used to absorb materials from the discharge trolley and transfer them to the turret CNC punching machine for processing, as well as absorb finished products and transport them to finished products. Palletizer palletizing.

The beneficial effect is that the grabbing and transshipment of materials and finished products is realized by adopting the mobile unit of the suction cup frame, thereby improving the working efficiency of material transshipment.

In some embodiments, the truss is provided with a rack, and the suction cup frame moving unit drives the horizontal movement of the gear and the rack through the fifth motor, and drives the vertical movement of the gear and the rack through the sixth motor.

The beneficial effect is that: because the material is transferred along the truss by the horizontal movement, and the material is grasped by the vertical movement, the transfer efficiency of the material is improved.

In some embodiments, the finished product dragging palletizer includes a dragging mechanism and a palletizing trolley. The dragging mechanism and the turret CNC punching machine are arranged on the same line, and are used to drag the finished product to the palletizing trolley through a motor-driven screw rod, and the palletizing The trolley moves vertically through the cylinder.

Its beneficial effects are: the dragging mechanism is driven by a motor to drag the finished product from the turret CNC punching machine to the palletizing trolley, and the palletizing trolley automatically adjusts the table height of the palletizing trolley according to the height of the palletized finished product. After the palletizing trolley is full, it passes through the cylinder Drive to the outside of the dragging mechanism, and use a forklift to remove the finished product stack, which improves the efficiency of stacking and transfer.

The beneficial effect of the utility model lies in that the processing and transportation process of the production line is highly automated, and the work efficiency is improved.

Description of drawings

Fig. 1 is a schematic structural view of a turret digitally controlled stamping flexible line according to an embodiment of the present invention;

Fig. 2 is a schematic structural diagram of the material warehouse of the turret CNC stamping flexible line shown in Fig. 1;

Fig. 3 is a structural schematic diagram of the lifting and conveying mechanism of the material storehouse shown in Fig. 2;

Figure 3a is an enlarged view of A in Figure 3;

Fig. 4 is the structural representation of the discharging trolley of material storehouse shown in Fig. 2;

Figure 4a is an enlarged view of A in Figure 4;

Fig. 5 is a schematic structural view of the feeding device of the material storehouse shown in Fig. 2;

Fig. 6 is a structural schematic diagram of the third chain transmission mechanism of the feeding device shown in Fig. 5;

Fig. 7 is a schematic structural view of the third tray of the feeding device shown in Fig. 5;

Fig. 8 is a structural schematic diagram of the truss manipulator of the turret CNC stamping flexible line shown in Fig. 1;

Fig. 9 is a structural schematic diagram of the suction cup frame moving unit of the truss manipulator shown in Fig. 8;

Fig. 10 is a schematic structural view of the splitting mechanism of the suction cup holder moving unit shown in Fig. 9;

Fig. 11 is a schematic structural view of the palletizer for dragging finished products of the turret CNC stamping flexible line shown in Fig. 1 .

Detailed ways

Below in conjunction with accompanying drawing, the utility model is described in further detail.

Fig. 1 schematically shows a turret CNC stamping flexible line according to an embodiment of the present invention.

As shown in Figure 1, the turret CNC stamping flexible line includes a truss manipulator 3, a material warehouse 2 arranged along the truss 32, a turret CNC punch press 4, and a finished product palletizer 1, and the truss manipulator 3 is arranged on the truss 32. Below, two turret CNC punch presses 4 and two finished product drag palletizers 1 are installed alternately.

As shown in Figures 1 and 2, the material warehouse 2 includes a lifting and conveying mechanism 21, a feeding device 24, a material tower 23 and a discharge trolley 22, the material tower 23 is vertically layered, and the rear side of the material tower 23 is equipped with a lifting and conveying mechanism 21 , a feeding device 24 is installed on the front side, and a discharge trolley 22 is installed on the left side.

As shown in Figures 2, 4, and 4a, the loading and positioning trolley 22 includes a vehicle frame 223, and the vehicle frame 223 is provided with two parallel rails 224. The vehicle frame 223 supports a first pallet 225, and the two sides of the first pallet 225 pass through the The first road wheels 221 of the front and rear ends are installed on the track 224, and the first road wheels 221 of the front and rear ends are all connected by the first transmission shaft 227, and the fourth motor 222 is fixed on the vehicle frame 223 by bolts. The motor shaft is connected with the first transmission shaft 227 through the first gear transmission mechanism 226 . The fourth motor 222 drives the first gear transmission mechanism 226, and drives the first transmission shaft 227 at the front end to rotate, so that the first driving wheel 221 at the front end moves on the track 224, thereby driving the first tray 225 to carry materials for transport.

As shown in Figures 5, 6, and 7, the discharge device 24 includes a discharge platform 241, a third motor 242, a third chain transmission mechanism 243, and a third tray 244, and the third tray 244 is supported on the discharge platform 241. The table 241 and the third tray 244 are installed under the wire body 1 . The motor shaft of the third motor 242 is connected with the sprocket wheel of the third chain transmission mechanism 243, the chain of the third chain transmission mechanism 243 is arranged along the line body 1 direction, and the second roller 245 and the third tray 244 are installed by welding the roller shaft on the chain Install the second roller 245 through the second pull block 246 . The third motor 242 drives the third chain transmission mechanism 243 , the chain of which rolls into the second pull block 246 of the third tray 244 through the second roller 245 so as to drag the material carried by the third tray 244 to move horizontally.

As shown in Figures 2, 3, and 3a, the lifting conveying mechanism 21 includes a transfer table 211, a first motor 212, a first chain transmission mechanism 213, a second motor 214, a second chain transmission mechanism 215 and a second pallet 216, and the second The tray 216 is supported on the transfer platform 211, the motor shaft of the first motor 212 is connected to the sprocket of the first chain transmission mechanism 213, the chain of the first chain transmission mechanism 213 is vertically connected to the transfer platform 211, and the first motor 212 drives the first chain The chain of the transmission mechanism 213 drives the transfer table 211 and the second tray 216 to move vertically. The motor shaft of the second motor 214 is connected with the sprocket wheel of the second chain transmission mechanism 215. The chain of the second chain transmission mechanism 215 is arranged along the line body 1 direction, and the push rod 217 is welded on the chain. The block 218 is sleeved on the push rod 217 . The second motor 214 drives the second chain transmission mechanism 215, and its chain pushes the first pull block 218 through the push rod 217 to drag the second tray 216 to carry the material to move horizontally.

As shown in Figures 1, 8, 9, and 10, the truss manipulator 3 includes a truss 32 and a suction cup moving unit 31. The suction cup moving unit 31 moves along the truss 32, absorbs materials from the discharge trolley 22 and transfers them to the turret CNC punching machine 4 Process and absorb the finished product and transport it to the finished product drag palletizer for palletizing. The truss 32 is provided with a rack 321 , and the suction cup holder moving unit 31 drives the horizontal movement of the gear and the rack 321 through the fifth motor 311 , and drives the vertical motion of the gear and the rack through the sixth motor 312 .

As shown in Figures 9 and 10, the suction cup frame mobile unit 31 is equipped with a split mechanism 33, and the split mechanism 33 includes a clamp 331, a split head 332 and a first cylinder 333, and the clamp 331 is fixed to the suction cup frame mobile unit 31 by bolts, The first cylinder 333 is fixed to the clamp 331 by bolts, the piston rod of the first cylinder 333 is connected to the splitting head 332 by bolts, and after the suction cup moving unit 31 sucks the material to the predetermined position, the first cylinder 333 drives the splitting head 332 downward Squeeze the material to discharge.

As shown in Figures 1 and 11, the finished product drag palletizer 1 includes a drag mechanism 11 and a palletizing trolley 12. The drag mechanism 11 is set along the same line as the turret CNC punch press 4, and the drag mechanism 11 is driven by a motor. Horizontal movement, palletizing trolley 12 moves vertically through cylinder drive.

As shown in Figures 1 to 11, the working principle of the turret CNC stamping flexible line is as follows:

The feeding device 24 loads the material to the material tower 23, the discharge trolley 22 discharges the material until it is grasped by the truss manipulator 3, and the lifting conveying mechanism 21 circulates the material between the layers of the material tower 23 during feeding and discharging.

The suction cup frame moving unit 31 moves along the truss 32, descends to absorb materials and transfers them to the turret CNC punching machine 4 for processing, and the processed finished products are dragged to the palletizing trolley 12 by the towing mechanism 11 of the finished product towing palletizer 1 for palletizing The trolley 12 automatically adjusts the table height of the palletizing trolley 12 through the cylinder drive according to the height of the stacked finished product, and uses a forklift to transport the finished product. The production line has a high degree of automation in the processing and transportation process, which improves work efficiency.

What have been described above are only some embodiments of the present utility model. For those skilled in the art, without departing from the inventive concept of the present utility model, some modifications and improvements can be made, and these all belong to the protection scope of the present utility model.

Claims (8)

1. capstan head digital stamping flexible wires, it is characterized in that, comprise the material library (2), truss manipulator (3), turret numerical control punch (4) and the finished product material drag stacking machine (1) that arrange along same straight line, described truss manipulator (3) is for capturing material from material library (2) and being transported to turret numerical control punch (4), and described finished product material drag stacking machine (1) is for piling after turret numerical control punch (4) towing finished product.

2. capstan head digital stamping flexible wires according to claim 1, it is characterized in that, described material library (2) comprises lift and conveyer structure (21), feeding device (24), expect tower (23) and go out trolley (22), described material tower (23) is vertical layer, the both sides of described material tower (23) are respectively equipped with lift and conveyer structure (21), feeding device (24), the opposite side of described material tower (23) is provided with out trolley (22), described go out trolley (22) and described turret numerical control punch (4) arrange along same straight line, described feeding device (24) for material loading to expecting tower (23), described go out trolley (22) for discharging to being captured by truss manipulator (3), described lift and conveyer structure (21) is for having enough to meet the need material between material tower (23) each layer when material loading and discharging.

3. capstan head digital stamping flexible wires according to claim 2, is characterized in that, described in go out trolley (22) by the 4th motor (222) drive the first row travelling wheel (221) motion.

4. the capstan head digital stamping flexible wires according to Claims 2 or 3, it is characterized in that, described lift and conveyer structure (21) comprises conveyer table (211), first motor (212), first chain-drive mechanism (213), second motor (214), second chain-drive mechanism (215) and the second pallet (216), described first motor (212) is connected to conveyer table (211) by the first chain-drive mechanism (213), and conveyer table (211) can be driven to move both vertically, described second pallet (216) is supported in conveyer table (211), described second motor (214) is connected to the second pallet (216) by the second chain-drive mechanism (215), and the second pallet (216) horizontal movement can be driven.

5. capstan head digital stamping flexible wires according to claim 4, it is characterized in that, described feeding device (24) comprises discharge pedestal (241), the 3rd motor (242), the 3rd chain-drive mechanism (243) and the 3rd pallet (244), described 3rd pallet (244) is supported in discharge pedestal (241), described 3rd motor (242) is connected to the 3rd pallet (244) by the 3rd chain-drive mechanism (243), and can drive the 3rd pallet (244) horizontal movement.

6. capstan head digital stamping flexible wires according to claim 5, it is characterized in that, described truss manipulator (3) comprises truss (32) and suction cup carrier mobile unit (31), described suction cup carrier mobile unit (31) can be mobile along truss (32), for from going out trolley (22) absorbing material and being transported to turret numerical control punch (4) processing and drawing finished product and be delivered to finished product material drag stacking machine (1) piling.

7. capstan head digital stamping flexible wires according to claim 6, it is characterized in that, described truss (32) is provided with tooth bar (321), described suction cup carrier mobile unit (31) is by the horizontal movement of the 5th motor (311) driven wheel and tooth bar (321), and moving both vertically by the 6th motor (312) driven wheel and tooth bar.

8. capstan head digital stamping flexible wires according to claim 7, it is characterized in that, described finished product material drag stacking machine (1) comprises dragging mechanism (11) and piling dolly (12), described dragging mechanism (11) and described turret numerical control punch (4) are arranged along same straight line, for being driven screw mandrel towing finished product to piling dolly (12) by motor, described piling dolly (12) is moved both vertically by air cylinder driven.