CN102493086B - Method of producing high-grade shift fabric interwoven with recycled polyester filament yarns and modal cotton - Google Patents
Method of producing high-grade shift fabric interwoven with recycled polyester filament yarns and modal cotton Download PDFInfo
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- CN102493086B CN102493086B CN201110408975.4A CN201110408975A CN102493086B CN 102493086 B CN102493086 B CN 102493086B CN 201110408975 A CN201110408975 A CN 201110408975A CN 102493086 B CN102493086 B CN 102493086B
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Abstract
A method of producing shift fabric interwoven with recycled polyester filament yarns and modal cotton includes: firstly, siro-spinning cotton 55/modal 45 into yarns; secondly, pretreating the recycled polyester filament yarns; thirdly, re-beaming; fourthly, drafting; fifthly, weaving; and sixthly, post-finishing and dyeing. The recycled polyester filament yarns and the cotton 55/modal 45 siro-spun yarns are re-beamed and subjected to different pretreatment and are then interwoven into a gray fabric, the gray fabric is dyed into shell fabrics in various colors to substitute yarn dyed fabrics, and one gray fabric can be dyed into the shell fabrics in various required colors according to color change of pigments, so that production cost is reduced greatly, production period is shortened greatly, and requirements of various customers are also met. The shell fabric is interwoven with two types of raw materials, so that the problem of post-dyeing wrinkling is solved, the recycled polyester filament yarns and the cotton 55/modal 45 siro-spun yarns are interwoven into the shell fabric which can serve as the shell fabric of high-grade shirts.
Description
Technical field
The present invention relates to a kind of production method of high-grade shirt fabrics, particularly about a kind of production method of utilizing the high-grade shirt fabrics that regenerated terylene long filament and cotton 55/ model 45 Siro-spun yarns interweave.
Technical background
All the time, look is knitted the shirt demand that shirt is a kind of top grade in our daily life, and it is with comfortable and easy to wear, and pattern is novel and be deeply subject to consumer's favor.But its production, process is more numerous and diverse, and the production cycle is also long.That is to say, in the time of need to changing a kind of pattern, all need to be from dyed yarn.So the producer of fabric just considers with polyester filament and yarn interweaving, the grey cloth being made into, recycling polyester filament, terylene CATION silk, the black silk of terylene are different from once dyeing shaping with cotton suction aberration, dye needed versicolor fabric and replace color-woven fabric, with a kind of grey cloth, according to the variation of dye colour, just can dye needed fabric of all kinds.Production cost reduces greatly, and the production cycle shortens greatly, has also met various consumer demands.But the fabric that former this production method is produced, all the time can only be as the fabric of low-grade shirt.Reason is this fabric after washing, and because the polyester filament in fabric and cotton shrinkage difference cause fabric foaming, wrinkling, the fabric that can not become all the time high-grade shirt is used.
Summary of the invention
For above deficiency, the object of the invention is to work out a kind of production method of utilizing the high-grade shirt fabrics that regenerated terylene long filament and cotton 55/ model 45 Siro-spun yarns are woven into.One of its Raw is to utilize regenerated resources---regenerated terylene long filament, another kind of raw material is cotton 55/ model 45 Siro-spun yarns.With the interwoven fabric that two kinds of raw materials are made into, solved a wrinkling difficult problem after dyeing, thereby the fabric that regenerated terylene long filament and cotton 55/ model 45 Siro-spun yarns are interweaved is made high-grade shirt and is become possibility.
Technical scheme of the present invention is achieved in the following ways: the production method of the high-grade shirt fabrics that regenerated terylene long filament and not/cotton are woven into, comprises the following steps:
1), cotton 55/ model 45 siro-spinning yarn slurry axles: change according to the shrinkage after cotton single-yarn and modal yarn dyeing, after Quality Pure Cotton Yarn Production dyeing, shrinkage is in 1% left and right; Shrinkage and the viscose glue yarn of model yarn after dyeing is 10%; Two kinds of raw materials are carried out to Siro-spun yarn according to the ratio of cotton 55%, model 45%, and institute's yarn is produced cotton 55/ model 45 siro-spinning yarns slurry axles through warping, sizing;
In described warping, the speed of a motor vehicle is controlled at 350 ms/min, tension in Warping control less than normal, uniform tension in order while guaranteeing bobbin unwinding.
The main slurry of described sizing formula is farina.
2), regenerated terylene pre-process: the shrinkage after regenerated terylene filament dyeing is 9-10%, regenerated terylene long filament is carried out before warping to boiling water boiling, shrinks in advance; Regenerated terylene long filament is changed into loose formula bobbin by bobbin winder, then within loose formula bobbin is directly placed in to high pressure bucket, the cooked rear bobbin of boiling water after dewatering, dry, Water Extraction Machinery carries out whole silk, slurry silk;
The bobbin of described loose formula bobbin is high temperature resistant duroplasts mesh wall bobbin, is shaped as taper shape, and angle of taper is 4 ° of 20 〞; Pine formula bobbin Weight control between 1-1.5Kg, the technological requirement of poach: temperature: 130 °, high pressure bucket internal pressure: 0.6MPa; Time: 35 minutes;
3) and axle: through pretreated regenerated terylene long filament, after whole silk, slurry silk, carry out and axle with cotton 55/ model 45 siro-spinning yarns slurry axles, unwinding tension when cotton 55/ model 45 siro-spinning yarns axle is than the unwinding tension large 15% of the general cotton yarn with number, and the unwinding tension of regenerated terylene long filament is than the little 10%-15% of polyester filament unwinding tension of same thickness, and after axle, beam of a loom surface is smooth;
4), gait:
(1), guarantee heald, the relevant equipment of reed without burr;
(2) according to technological requirement, gait;
5), weave: be air-jet loom; The integrated box movement at regenerated terylene long filament place adopts little opening, opening angle; 26 °; Heald frame height is suitably heightened 144cm, opening time: 290 °, Filling Insertion Time: 85 °, weaving tension: 300Kg;
6), rear arrangement and printing and dyeing: control dyeing temperature, require to be no more than 130 °.
The present invention, utilize regenerated terylene long filament and cotton 55/ model 45 siro-spinning yarns in the also excessively different preliminary treatment of beam warp, production again interweaves two kinds of raw materials, be made into grey cloth, recycling polyester filament, terylene CATION silk, the black silk of terylene are different from once dyeing shaping with cotton suction aberration, dye needed versicolor fabric and replace color-woven fabric, select a kind of grey cloth that interweaves just can dye needed fabric of all kinds according to the variation of dye colour, production cost reduces greatly, production cycle shortens greatly, has also met various consumer demands.The interwoven fabric that two kinds of raw materials are made into has solved a wrinkling difficult problem after dyeing, thereby the fabric that regenerated terylene long filament and cotton 55/ model 45 Siro-spun yarns are interweaved can be as the fabric of making high-grade shirt.
The specific embodiment
The interweave production method of high-grade shirt fabrics of regenerated terylene long filament and cotton 55/ model 45 match doff, comprises the following steps:
1, cotton 55/ model 45 siro-spinning yarns:
According to the shrinkage situation of change after cotton single-yarn and modal yarn dyeing, know, after Quality Pure Cotton Yarn Production dyeing, DIMENSIONAL STABILITY is relatively good, and shrinkage is in 1% left and right.Modal fibre is cellulose fibre and viscose comparison, at aspects such as brute forces, is greatly improved.But shrinkage and the viscose glue yarn of model yarn after dyeing is approaching, reach 10%, be even greater than 10%.By to cotton and model yarn, the dyeing retrude rate variance analysis of these two kinds of yarns, makes full use of the inconsistency of these two kinds of raw materials.Two kinds of raw materials are coordinated according to different proportion, finally determine that cotton and model are the most favourable according to the ratio of cotton 55/ model 45, recycling novel spinning-Siro-spun yarn, produces cotton 55/ model 45 siro-spinning yarns; The warping speed of a motor vehicle is 350 ms/min, tension in Warping control less than normal, and while guaranteeing bobbin unwinding, tension force wants consistent.It is the environmental protection slurry of main slurry that sizing is selected farina.According to the sizing technique principle of " two high low ", guarantee the semi-products quality of sizing.
The fabric that cotton 55/ model 45 Siro-spun yarns are made has a kind of idiosyncrasy.Simultaneously cotton 55/ model 45 Siro-spun yarn dyeing shrinkages are also improved and improve.When fabric that cotton 55/ model 45 Siro-spun yarns and regenerated terylene interweave, through dyeing, the Siro-spun yarn dyeing shrinkage in material and the dyeing shrinkage of regenerated terylene long filament reach basically identical below.
2, regenerated terylene pre-process:
Regenerated terylene long filament is as a kind of effective utilization of regenerated resources.Key property through test regenerated terylene long filament is identical with ordinary polyester long filament, and the shrinkage after dyeing also has 9-10%.Therefore need to carry out corresponding preliminary treatment to polyester filament, guarantee that the regenerated terylene long filament shrinkage after dyeing after processing changes to some extent.The fabric reaching after regenerated terylene long filament interweaves with cotton 55/ model 45 Siro-spun yarns is consistent through two kinds of raw material shrinkages that dye in expecting below.The method of processing is, regenerated terylene long filament carried out before warping to boiling water boiling, namely shrinks in advance.Its process is: first, by regenerated terylene long filament bobbin, by bobbin winder, change into loose formula bobbin, bobbin is high temperature resistant duroplasts mesh wall bobbin.Pine formula bobbin is shaped as taper shape, and angle of taper is 4 ° of 20 〞.Pine formula bobbin Weight control is between 1-1.5Kg.Bobbin should not be too large, otherwise that polyester filament in the middle of bobbin is not easy is well-done, causes bobbin intermediate regeneration polyester filament and the outside pre-contractive effect of regenerated terylene long filament inconsistent.During boiling water boiling, bobbin is contained on drum type brake bobbin cradle, within then bobbin is directly placed in high pressure bucket, the technological requirement of poach: temperature: 130 °, high pressure bucket pressure: 0.6MPa, time: 35 minutes; Cookedly by dehydration, just can carry out whole silk, the production of slurry silk after drying.The whole silk top cylinder period of the day from 11 p.m. to 1 a.m checks one by one to every bobbin, guarantees that bad bobbin, the bad bobbin of moulding do not get on the bus.During sizing, strictly by technological requirement, starch silk operation, while especially starching silk, drying room temperature and sunset Lin Wendu, do not allow over 130 °.
3 and axle:
And regulated and controled on request the unwinding tension of cotton 55/ model 45 Siro-spun yarns slurry axles and regenerated terylene long filament slurry axle during axle, guarantee and axle semi-products quality meet after the requirement of producing of road air-jet weaving.
4, gait:
1. managing heald work will be rigid in checking up to equipment such as heald, reeds, if these devices are jagged or not intact, will cause the damage to regenerated terylene long filament in Hou road production process.
2. the work of gaiting must be gaited in strict accordance with technological requirement because regenerated terylene long filament and cotton 55/ model 45 match doff yarns through the putting in order of face, be exactly after dyeing the complete colored type of various dyed yarns arrange.
5, weave:
Be woven as air-jet loom and produce, owing to there being cotton 55/ model 45 Siro-spun yarns of staple fibre yarn in warp thread raw material, also have regenerated terylene long filament.Therefore while weaving, in harness motion process staple fibre yarn easily with polyester filament friction, thereby damage polyester filament causes broken strand of regenerated terylene long filament to fluff.Nozzle in air-jet loom is also easily by regenerated terylene long filament friction fluffing on the other hand.For fear of the generation of these problems, in weaving production, the integrated box movement at regenerated terylene long filament place adopts little opening, opening angle; 26 °.Heald frame height is suitably heightened; 144cm, opening time: 290 °, Filling Insertion Time: 85 °, weaving tension: 300Kg, guaranteed machine quality under loom production efficiency and grey cloth.
6, rear arrangement and printing and dyeing:
The First Grade Percentage Before Cloth Repairing that lower machine is produced is guaranteed in rear arrangement.Dyeing process will strictly be controlled dyeing temperature, requires to be no more than 130 °.Dye and wash, dye cotton and can dye as required different colours, can select to dye to wash not dye cotton or dye and cottonly not dye the dyestuff of washing and carry out chromatography printing and dyeing.
Claims (3)
- 6), rear arrangement and printing and dyeing 5), weave 4), gait 3) and axle 2), regenerated terylene pre-process 1), cotton 55/ model 45 siro-spinning yarns 1. the production method of regenerated terylene long filament and the cotton shirt fabric not being woven into, comprises the following steps::::::; It is characterized in that:1), cotton 55/ model 45 siro-spinning yarn slurry axles: change according to the shrinkage after cotton single-yarn and modal yarn dyeing, after Quality Pure Cotton Yarn Production dyeing, shrinkage is 1%; Shrinkage and the viscose glue yarn of model yarn after dyeing is approaching reaches 10%; Two kinds of raw materials are carried out to Siro-spun yarn according to the ratio of cotton 55%, model 45%, and institute's yarn is produced cotton 55/ model 45 siro-spinning yarns slurry axles through warping, sizing;2), regenerated terylene pre-process: the shrinkage after regenerated terylene filament dyeing is 9-10%, regenerated terylene long filament is carried out before warping to boiling water boiling, shrinks in advance; Regenerated terylene long filament is changed into loose formula bobbin by bobbin winder, then within loose formula bobbin is directly placed in to high pressure bucket, the cooked rear bobbin of boiling water after dewatering, dry, Water Extraction Machinery carries out whole silk, slurry silk;3) and axle: by cotton 55/ model 45 siro-spinning yarns with through pretreated regenerated terylene long filament, carry out and axle, unwinding tension when cotton 55/ model 45 siro-spinning yarns axle is than the unwinding tension large 15% of the general cotton yarn with number, and the unwinding tension of regenerated terylene long filament is than the little 10%-15% of polyester filament unwinding tension of same thickness, and beam of a loom surfacing after axle;4), gait:(1), guarantee that heald, reed are without burr;(2) according to technological requirement, gait;5), weave: be air-jet loom; The integrated box movement at regenerated terylene long filament place adopts little opening, opening angle: 26 °; Heald frame height is suitably heightened 144cm, opening time: 290 °, Filling Insertion Time: 85 °, weaving tension: 300Kg;6), rear arrangement and printing and dyeing: control dyeing temperature, require to be no more than 130 °.
- 2. regenerated terylene long filament according to claim 1 and the not production method of the cotton shirt fabric being woven into, is characterized in that: in described step 1), slashing technique be take farina as main slurry.
- 3. regenerated terylene long filament according to claim 1 and the not production method of the cotton shirt fabric being woven into, it is characterized in that: the bobbin of the loose formula bobbin described step 2) is high temperature resistant duroplasts mesh wall bobbin, be shaped as taper shape, angle of taper is 4 ° of 20 〞; Weight control between 1-1.5Kg, the technological requirement of poach: temperature: 130 °, high pressure bucket internal pressure: 0.6MPa; Time: 35 minutes.
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| CN105019083B (en) * | 2014-04-30 | 2017-12-19 | 上海水星家用纺织品股份有限公司 | SORONA fiber multicomponents Siro-spinning, the fabric prepared by the Siro-spinning and preparation method and application |
| CN104404684B (en) * | 2014-12-02 | 2016-04-06 | 江苏悦达家纺有限公司 | The production and processing method of the double-colored large jacquard home textile of fine denier polyester high sley |
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| CN105887283B (en) * | 2016-06-29 | 2017-11-03 | 上海建洋纺织科技有限公司 | Regenerated polyester fiber fabric and its production technology |
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| CN109355777A (en) * | 2018-11-15 | 2019-02-19 | 丹阳市丹盛纺织有限公司 | The production method of cellulose environmental protection yarn machine fabric |
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