CN105887283A - Regenerated polyester fiber fabric and production process thereof - Google Patents
Regenerated polyester fiber fabric and production process thereof Download PDFInfo
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- CN105887283A CN105887283A CN201610489477.XA CN201610489477A CN105887283A CN 105887283 A CN105887283 A CN 105887283A CN 201610489477 A CN201610489477 A CN 201610489477A CN 105887283 A CN105887283 A CN 105887283A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a regenerated polyester fiber fabric and a production process thereof. The regenerated polyester fiber fabric is manufactured from warps and wefts in a woven manner; the warp is 100% regenerated polyester fiber; the weft can be one or more of regenerated polyester fiber, polyester fiber, polyamide fabric fiber, spandex fiber, profiled fiber, cellulose acetate fiber, viscose fiber, tencel fiber, modal fiber, bamboo fiber, cotton fiber, hemp fiber, silk fiber and wool fiber. The production process comprises steps of warping, sizing, re-beaming, drafting, weaving, pretreatment, dyeing, shaping and after treatment. The regenerated polyester fabric has relatively high strength and elasticity recovery property, is flat in cloth surface and can be easily recovered naturally after being wrinkled, therefore, the fabric is solid and durable as well as anti-wrinkle and easy-care; the regenerated polyester fabric is good in wet-dye rubbing fastness, good in color fastness, stable in shrinkage rate, good in drapability and applicable to various clothes.
Description
Technical field
The present invention relates to garment material and production technology, particularly to a kind of regenerated polyester fiber fabric and production technology thereof.
Background technology
Development and the raising of living standards of the people along with science and technology; the renewable fiber of exploitation Novel textile fabric is one of important topic of following textile development research; for environmental conservation and the process of solid waste; people's demand ecology raw material; reaching the environmental requirement day by day improved, resource recycling is indispensable important component part in Recycling Economy System.Use regenerated polyester fiber can be recycled and effectively reduce the discharge capacity of carbon dioxide, produce polyster fibre than conventional processing procedure and save the energy of nearly 80%.Using regenerated polyester fiber can reduce the usage amount of oil, finished yarn per ton can save 1 ton of oil, 6 tons of water, for reducing air pollution, controls greenhouse effect and is made that certain contribution.Resource recycling greatly protects environment, saves petroleum resources, is greatly saved energy consumption, has reached benign cycle and the unification of Three benefits economic, ecological, social of ecological and economic two systems.
Summary of the invention
It is an object of the invention to overcome the deficiency of above-mentioned technology, thus provide a kind of green, environmental protection, recycling capable of circulation regenerated polyester fiber fabric.
Invention be employed technical scheme comprise that such: regenerated polyester fiber fabric, formed by through knitting device, its warp thread is 100% regenerated polyester fiber, and its weft yarn is one or more in regenerated polyester fiber, polyster fibre, nylon fibre, spandex fibre, profiled filament, acetate fiber, viscose rayon, tencel fiber, Modal fibre, bamboo fibre, cotton fiber, flaxen fiber, silk fiber, wool fibre.
Improve further: described fabric grammes per square metre is 50 grams m-500 grams m.
It is an object of the invention to overcome the deficiency of above-mentioned technology, thus the production technology of a kind of regenerated polyester fiber fabric is provided.
Invention be employed technical scheme comprise that such: the production technology of regenerated polyester fiber fabric, comprises the following steps that:
S1: warping, hang in batches material tube, joint, cross tie, open ahead running, control creel send monofilament tension force: 4g mono-8g, batch monofilament tension force: 9g mono-15g；
S2: starching, successively carry out overlap reed, be layered, dry, open ahead running, control the rate of sizing 8%, move back solution and send monofilament tension force: 10g mono-16g, batch monofilament tension force: 17g mono-20g, slurry temperature: 45 DEG C, drying room temperature: 150 DEG C-160 DEG C, cylinder temperature: 100 DEG C-120 DEG C；
S3: and axle, press and number, reach total radical and door width, every and overlap reed according to and number carry out bifurcated set reed, carry out leasing after production one on the other, and twist the total radical being less than 2/1000ths, control to move back every also monofilament tension force: 25g mono-28g of solution, batch monofilament tension force: 32g mono-36g；
S4: gait, is operated by different quality specifications, flower pattern, the technique list of organizational structure；
S5: weaving, by in kind difference requirement on the board of corresponding each model (flat machine, petcock machine, dobbies, jacquard etc.), and normal by Weaving-machine technique (weft machine, tricot machine, water spray or air-jet loom) and different material character (long filament, short fibre, pure spin or mixed yarn etc.) debugging, carry out weaving by loom and produce；
S6: pre-treatment, selects suitable auxiliary agent, liquid caustic soda by different kind grammes per square metres and weft yarn quality, and controls temperature, pH value well, carries out refining cloth, desizing and washing water outlet；Such as weft yarn polyster fibre, grammes per square metre then selects desizing agent 2kg, chelated dispersants 10kg at the fabric of 100 grams m, and liquid caustic soda 50kg, PH are 4-6, and temperature controls to run 5 roads washing water outlets at 120 DEG C, and during freshening, temperature controls 100 DEG C and 80 DEG C each race 1 roads washing water outlets；The resistance to alkaline error of regenerated fiber, pH value should strictly control, and in processing procedure, tests pH value with PH reagent paper, as more than 6, then needs to add glacial acetic acid and be neutralized, until reaching PH standard；
S7: dyeing, different dye vat (flat cylinder or overflow cylinder) technique and dyestuff is selected to dye by different qualities and prescription, such as weft yarn polyster fibre, grammes per square metre is at the flat cylinder dyeing of the fabric of 100 grams m, then select glacial acetic acid 1kg, levelling agent 1kg, and the grammes per square metre pressing grey cloth calculates dye dosage, temperature is 90 DEG C, 105 DEG C, 115 DEG C, 125 DEG C, 137 DEG C of each race 1 roads, and PH is 4.5-7.5；And with 209 detergent 2kg, HAC auxiliary agent 1kg, control temperature 90 DEG C and run 2 roads, 95 DEG C of clear water runs 1 road band water and goes out cylinder.
S8: sizing, carries out heat treatment by different quality requirements by forming machine, and speed controls at 60 yards/minute, and setting temperature is between 140 DEG C-170 DEG C.
S9: follow-up arranging process, including stamp, coating, calendering, waterproof etc..
Improve further: step S5 uses weft machine, tricot machine, water spray or air-jet loom.
Improve further: in step S2, solid content of sizing mixing controls 11 1 13.
Improve further: step S8 is added antistatic additive, anti-become unwoven or untiwisted agent, color fixing agent.
By using preceding solution, the invention has the beneficial effects as follows:
Fabric has higher intensity and elastic recovery capability, and its cloth cover is smooth and is easier to clear-cutting forestland after wrinkle, therefore, and its strong durable, wash and wear；Fabric dry and wet is wiped, color fastness is good, washing shrinkage is stable, has certain drapability, is applicable to all kinds of clothing.
Detailed description of the invention
The present invention is further illustrated below in conjunction with detailed description of the invention.
The open a kind of regenerated polyester fiber fabric of the present invention, it is to spin or scribbled is as raw material so that one or more in the fibers such as regenerated polyester fiber, polyster fibre, nylon fibre, spandex fibre, profiled filament, acetate fiber, viscose rayon, tencel fiber, Modal fibre, bamboo fibre, cotton fiber, flaxen fiber, silk fiber, wool fibre are pure, processing through weaving, dyeing and Final finishing, described fabric grammes per square metre is 50 grams m-500 grams m.
The production technology of a kind of regenerated polyester fiber fabric comprises the following steps that:
S1: warping, according to customer requirement cloth cover organizine density, hang in batches material tube, joint, cross tie, open ahead running, control creel send monofilament tension force: 4g mono-8g, batch monofilament tension force: 9g mono-15g；During upper material tube, every material tube is examined one by one, reject the material tube that bad material tube, molding are bad；
S2: starching, successively carry out overlap reed, be layered, dry, open ahead running, control the rate of sizing 8%, solid content of sizing mixing controls 11 1 13, move back solution and send monofilament tension force: 10g mono-16g, batch monofilament tension force: 17g mono-20g, slurry temperature: 45 DEG C, drying room temperature: 150 DEG C-160 DEG C, cylinder temperature: 100 DEG C-120 DEG C；
S3: and axle, press and number, reach total radical and door width, every and overlap reed according to and number carry out bifurcated set reed, carry out leasing after production one on the other, and twist the total radical being less than 2/1000ths, control to move back every also monofilament tension force: 25g mono-28g of solution, batch monofilament tension force: 32g mono-36g；
S4: gait, is operated by different quality specifications, flower pattern, the technique list of organizational structure；
(1) ensure the equipment such as heald, reed is rigid in checking up, if these devices are jagged or the most intact, will result in the wound to regenerated polyester fiber in rear road production process.
(2) gait according to technological requirement;Because regenerated polyester fiber and ordinary polyester silvalin are putting in order through face, the complete flower pattern arrangement after dyeing is just influenced whether for jacquard weave, color-woven fabric；
S5: weaving, carries out weaving process by Weaving-machine,
It is woven as weft machine, tricot machine, water spray or air-jet loom to produce, ensures machine quality under loom production efficiency and grey cloth.
(1) by kind difference requirement on the board of corresponding each model (flat machine, petcock machine, dobbies, jacquard etc.)；
(2) by technique and weft yarn feedstock property (long filament, short fibre, pure spin or mixed yarn etc.), debugging is normal produces；
(3) pressing quality requirements and technique, practical operation produces embryo cloth；
S6: pre-treatment, selects suitable auxiliary agent, liquid caustic soda by different kind grammes per square metres and weft yarn quality, and controls temperature, pH value well, carries out refining cloth, desizing and washing water outlet；Such as weft yarn polyster fibre, grammes per square metre then selects desizing agent 2kg, chelated dispersants 10kg at the fabric of 100 grams m, and liquid caustic soda 50kg, PH are 4-6, and temperature controls to run 5 roads washing water outlets at 120 DEG C, and during freshening, temperature controls 100 DEG C and 80 DEG C each race 1 roads washing water outlets；The resistance to alkaline error of regenerated fiber, pH value should strictly control, and in processing procedure, tests pH value with PH reagent paper, as more than 6, then needs to add glacial acetic acid and be neutralized, until reaching PH standard；
S7: dyeing, different dye vat (flat cylinder or overflow cylinder) technique and dyestuff is selected to dye by different qualities and prescription, such as weft yarn polyster fibre, grammes per square metre is at the flat cylinder dyeing of the fabric of 100 grams m, then select glacial acetic acid 1kg, levelling agent 1kg, and the grammes per square metre pressing grey cloth calculates dye dosage, temperature is 90 DEG C, 105 DEG C, 115 DEG C, 125 DEG C, 137 DEG C of each race 1 roads, and PH is 4.5-7.5；And with 209 detergent 2kg, HAC auxiliary agent 1kg, control temperature 90 DEG C and run 2 roads, 95 DEG C of clear water runs 1 road band water and goes out cylinder.
S8: sizing, heat treatment is carried out by forming machine by different quality requirements, speed controls at 60 yards/minute, and the requirement of quality, between 140 DEG C-170 DEG C, is considered whether to need to add antistatic additive, the anti-auxiliary agent such as agent, color fixing agent of becoming unwoven or untiwisted by setting temperature according to client.
S9: Final finishing, according to the requirement of client, carries out stamp, coating, calendering, the Final finishing such as waterproof process to fabric.
Regenerated polyester fabric has higher intensity and elastic recovery capability, and its cloth cover is smooth and is easier to clear-cutting forestland after wrinkle, therefore, and its strong durable, wash and wear；Regenerated polyester fabric dry and wet is wiped, color fastness is good, washing shrinkage is stable, has certain drapability, is applicable to all kinds of clothing.
The ultimate principle of the present invention and principal character and advantage thereof have more than been shown and described; skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; the principle that the present invention is simply described described in above-described embodiment and explanation; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; these changes and improvements both fall within scope of the claimed invention, and claimed scope is defined by appending claims and equivalent thereof.
Claims (6)
1. regenerated polyester fiber fabric, it is characterized in that: formed by through knitting device, its warp thread is 100% regenerated polyester fiber, and its weft yarn is one or more in regenerated polyester fiber, polyster fibre, nylon fibre, spandex fibre, profiled filament, acetate fiber, viscose rayon, tencel fiber, Modal fibre, bamboo fibre, cotton fiber, flaxen fiber, silk fiber, wool fibre.
Regenerated polyester fiber fabric the most according to claim 1, it is characterised in that: described fabric grammes per square metre is 50 grams m-500 grams m.
3. the production technology of regenerated polyester fiber fabric, it is characterised in that: comprise the following steps that:
S1: warping, hang in batches material tube, joint, cross tie, open ahead running, control creel send monofilament tension force: 4g mono-8g, batch monofilament tension force: 9g mono-15g；
S2: starching, successively carry out overlap reed, be layered, dry, open ahead running, control the rate of sizing 8%, move back solution and send monofilament tension force: 10g mono-16g, batch monofilament tension force: 17g mono-20g, slurry temperature: 45 DEG C, drying room temperature: 150 DEG C-160 DEG C, cylinder temperature: 100 DEG C-120 DEG C；
S3: and axle, press and number, reach total radical and door width, every and overlap reed according to and number carry out bifurcated set reed, carry out leasing after production one on the other, and twist the total radical being less than 2/1000ths, control to move back every also monofilament tension force: 25g mono-28g of solution, batch monofilament tension force: 32g mono-36g；
S4: gait；
S5: weaving, carries out weaving by Weaving-machine and produces；
S6: pre-treatment, selects auxiliary agent, liquid caustic soda by grey cloth grammes per square metre and fabric composition, and controls temperature, pH value, carries out refining cloth, desizing and washing water outlet；Auxiliary agent includes desizing agent 2kg, chelated dispersants 10kg, liquid caustic soda 50kg；PH is 4-6, and temperature controls to run 5 road washing water outlets at 120 DEG C, and during freshening, temperature controls to wash water outlet in 100 DEG C and 80 DEG C each race 1 roads；PH value controls less than 6；
S7: dyeing, selects flat cylinder or overflow cylinder to dye, and selects glacial acetic acid 1kg, levelling agent 1kg, and the grammes per square metre pressing grey cloth calculates dye dosage, and temperature is 90 DEG C, 105 DEG C, 115 DEG C, 125 DEG C, 137 DEG C of each race 1 roads, and PH is 4.5-7.5；And use detergent 2kg, HAC auxiliary agent 1kg, and controlling temperature 90 DEG C and run 2 roads, 95 DEG C of clear water runs 1 road band water and goes out cylinder；
S8: sizing, carries out heat treatment by forming machine, and speed controls at 60 yards/minute, and setting temperature is between 140 DEG C-170 DEG C；
S9: follow-up arranging process, including stamp, coating, calendering, waterproof.
The production technology of regenerated polyester fiber fabric the most according to claim 3, it is characterised in that: step S5 uses weft machine, tricot machine, water spray or air-jet loom.
The production technology of regenerated polyester fiber fabric the most according to claim 3, it is characterised in that: in step S2, solid content of sizing mixing controls 11 1 13.
The production technology of regenerated polyester fiber fabric the most according to claim 3, it is characterised in that: step S8 is added antistatic additive, anti-become unwoven or untiwisted agent, color fixing agent.
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106435982A (en) * | 2016-12-26 | 2017-02-22 | 常熟市德欧纺织品有限公司 | Antibacterial nano viscose fabric |
| CN107083605A (en) * | 2017-06-22 | 2017-08-22 | 华懋（厦门）特种材料有限公司 | With the shuttle-woven fabric and its production technology for unidirectionally leading suction function |
| CN107840012A (en) * | 2017-10-19 | 2018-03-27 | 安徽弋尚纺织科技有限公司 | A kind of cloth roll protective jacket based on RFID |
| CN107974751A (en) * | 2017-12-08 | 2018-05-01 | 杭州旺尚家纺有限公司 | A kind of Anti-mosquito disinsectization, energy conservation and environmental protection curtain fabric production method |
| CN108251930A (en) * | 2018-01-10 | 2018-07-06 | 辽宁大学 | A kind of high durable mat blended yarn weaved fabric and preparation method thereof |
| CN108527965A (en) * | 2018-04-12 | 2018-09-14 | 相里海霞 | A kind of high-comfort fabric lining |
| CN108977983A (en) * | 2018-08-03 | 2018-12-11 | 东丽酒伊织染（南通）有限公司 | A kind of regeneration nylon fiber fabric and its production technology |
| WO2019010662A1 (en) * | 2017-07-13 | 2019-01-17 | 阚军 | Manufacturing method for blended woven fabric |
| CN109322041A (en) * | 2017-12-26 | 2019-02-12 | 南通天作布业服饰有限公司 | Fiber crops, cotton fabrics liquid ammonia finishing method |
| CN109402839A (en) * | 2018-11-18 | 2019-03-01 | 南通源佑纺织科技有限公司 | A kind of antibacterial polyester fibre lining cloth and its production technology |
| CN110872737A (en) * | 2018-08-29 | 2020-03-10 | 潍坊迅纺新材料科技有限公司 | Low-shrinkage polyester cotton fabric and preparation method thereof |
| CN113005788A (en) * | 2020-12-16 | 2021-06-22 | 山东恒利纺织科技有限公司 | Preparation method of aromatic colored yarn fluorine-free waterproof moisture-permeable fabric |
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| US11795588B2 (en) | 2021-07-30 | 2023-10-24 | Vishal Pacheriwala | Fabric made of multi-filament polyester warp yarns of yarn size of 75 denier or above and cellulose fiber weft yarns |
| US11976390B2 (en) | 2022-09-29 | 2024-05-07 | Sachin JHUNJHUNWALA | Woven textile fabric |
| US11982026B2 (en) | 2022-09-29 | 2024-05-14 | Sachin JHUNJHUNWALA | Woven textile fabric |
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| CN106435982A (en) * | 2016-12-26 | 2017-02-22 | 常熟市德欧纺织品有限公司 | Antibacterial nano viscose fabric |
| CN107083605A (en) * | 2017-06-22 | 2017-08-22 | 华懋（厦门）特种材料有限公司 | With the shuttle-woven fabric and its production technology for unidirectionally leading suction function |
| CN107083605B (en) * | 2017-06-22 | 2019-05-17 | 华懋（厦门）特种材料有限公司 | With the shuttle-woven fabric and its production technology for unidirectionally leading suction function |
| WO2019010662A1 (en) * | 2017-07-13 | 2019-01-17 | 阚军 | Manufacturing method for blended woven fabric |
| CN107840012A (en) * | 2017-10-19 | 2018-03-27 | 安徽弋尚纺织科技有限公司 | A kind of cloth roll protective jacket based on RFID |
| CN107974751A (en) * | 2017-12-08 | 2018-05-01 | 杭州旺尚家纺有限公司 | A kind of Anti-mosquito disinsectization, energy conservation and environmental protection curtain fabric production method |
| CN109322041A (en) * | 2017-12-26 | 2019-02-12 | 南通天作布业服饰有限公司 | Fiber crops, cotton fabrics liquid ammonia finishing method |
| CN108251930A (en) * | 2018-01-10 | 2018-07-06 | 辽宁大学 | A kind of high durable mat blended yarn weaved fabric and preparation method thereof |
| CN108527965A (en) * | 2018-04-12 | 2018-09-14 | 相里海霞 | A kind of high-comfort fabric lining |
| CN108977983A (en) * | 2018-08-03 | 2018-12-11 | 东丽酒伊织染（南通）有限公司 | A kind of regeneration nylon fiber fabric and its production technology |
| CN110872737A (en) * | 2018-08-29 | 2020-03-10 | 潍坊迅纺新材料科技有限公司 | Low-shrinkage polyester cotton fabric and preparation method thereof |
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