CN102493086A - Method of producing high-grade shift fabric interwoven with recycled polyester filament yarns and modal cotton - Google Patents

Method of producing high-grade shift fabric interwoven with recycled polyester filament yarns and modal cotton Download PDF

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Publication number
CN102493086A
CN102493086A CN2011104089754A CN201110408975A CN102493086A CN 102493086 A CN102493086 A CN 102493086A CN 2011104089754 A CN2011104089754 A CN 2011104089754A CN 201110408975 A CN201110408975 A CN 201110408975A CN 102493086 A CN102493086 A CN 102493086A
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cotton
yarn
dyeing
siro
bobbin
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CN102493086B (en
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邵育浩
孙喜平
付华烨
王华强
蔡林友
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DANSHENG TEXTILE Co Ltd
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DANSHENG TEXTILE Co Ltd
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Abstract

A method of producing high-grade shift fabric interwoven with recycled polyester filament yarns and modal cotton includes: firstly, siro-spinning cotton 55/modal 45 into yarns; secondly, pretreating the recycled polyester filament yarns; thirdly, re-beaming; fourthly, drafting; fifthly, weaving; and sixthly, post-finishing and dyeing. The recycled polyester filament yarns and the cotton 55/modal 45 siro-spun yarns are re-beamed and subjected to different pretreatment and are then interwoven into a gray fabric, the gray fabric is dyed into shell fabrics in various colors to substitute yarn dyed fabrics, and one gray fabric can be dyed into the shell fabrics in various required colors according to color change of pigments, so that production cost is reduced greatly, production period is shortened greatly, and requirements of various customers are also met. The shell fabric is interwoven with two types of raw materials, so that the problem of post-dyeing wrinkling is solved, the recycled polyester filament yarns and the cotton 55/modal 45 siro-spun yarns are interwoven into the shell fabric which can serve as the shell fabric of high-grade shirts.

Description

The production method of regenerated terylene long filament and the not cotton high-grade shirt fabrics that is woven into
Technical field
The present invention relates to a kind of production method of high-grade shirt fabrics, particularly about a kind of production method of utilizing the high-grade shirt fabrics that regenerated terylene long filament and cotton 55/ model, 45 Siro-spun yarns interweave.
Background technology
All the time, look is knitted the shirt demand that shirt is a kind of top grade in our daily life, and it is with comfortable and easy to wear, and pattern is novel and receive consumer's favor deeply.But its production, process is more numerous and diverse, and the production cycle is also long.That is to say, when need changing a kind of pattern, all need begin from dyed yarn.So the producer of lining just considers with polyester filament and yarn interweaving; The grey cloth that is made into; Utilize the suction aberration of polyester filament, terylene CATION silk, the black silk of terylene and cotton different again through once dyeing shaping; Dye needed versicolor lining and replace color-woven fabric, just can dye needed lining of all kinds according to the variation of dye colour with a kind of grey cloth.Production cost reduces greatly, and the production cycle shortens greatly, has also satisfied various consumer demands.But the lining that former this production method is produced all the time can only be as the lining of low-grade shirt.After reason was the washing of this lining process, owing to polyester filament in the lining and cotton shrinkage difference cause lining foaming, wrinkling, the lining that can not become high-grade shirt all the time was used.
Summary of the invention
To above deficiency, the objective of the invention is to work out a kind of production method of utilizing the high-grade shirt fabrics that regenerated terylene long filament and cotton 55/ model, 45 Siro-spun yarns are woven into.Wherein one of raw material is to utilize regenerated resources---regenerated terylene long filament, another kind of raw material are cotton 55/ model, 45 Siro-spun yarns.The interwoven fabric that is made into two kinds of raw materials has solved the wrinkling difficult problem in dyeing back, thereby lining that regenerated terylene long filament and cotton 55/ model, 45 Siro-spun yarns are interweaved is processed high-grade shirt and become possibility.
Technical scheme of the present invention realizes in the following manner: the regenerated terylene long filament with not/production method of the high-grade shirt fabrics that cotton is woven into, may further comprise the steps:
1), cotton 55/ model, 45 siro-spinning yarns slurry axle: the shrinkage according to after cotton single-yarn and the modal yarn dyeing changes, and Quality Pure Cotton Yarn Production dyeing back shrinkage is about 1%; Shrinkage and the viscose glue yarn of model yarn after through dyeing is approaching or greater than 10%; Two kinds of raw materials are carried out Siro-spun yarn according to the ratio of cotton 55%, model 45%, and institute's yarn is produced cotton 55/ model, 45 siro-spinning yarns slurry axle through warping, sizing;
In the described warping, the speed of a motor vehicle is controlled at 350 meters/minute, the control less than normal of warping tension force, uniform tension in order when guaranteeing the bobbin unwinding.
The main slurry of described sizing prescription is a farina.
2), regenerated terylene long filament preliminary treatment: the shrinkage behind the regenerated terylene filament dyeing is 9-10%, the regenerated terylene long filament was carried out boiling water boil, collect in advance and contract before warping; The regenerated terylene long filament is fallen into loose formula bobbin through bobbin winder, more loose formula bobbin is directly placed within the high pressure bucket, the cooked back of boiling water bobbin carries out whole silk, slurry silk after Water Extraction Machinery dewaters, dries;
The bobbin of described loose formula bobbin is high temperature resistant duroplasts mesh wall bobbin, is shaped as taper shape, and angle of taper is 4 ° of 20 〞; Pine formula bobbin Weight control between 1-1.5Kg, the technological requirement of poach: temperature: 130 °, high pressure bucket internal pressure: 0.6MPa; Time: 35 minutes;
3), Merger axis: pretreated recycled polyester filament yarn through the whole, after the pulp and cotton yarn 55 / Modal 45 siro yarn axis Merger axis pulp, cotton 55 / Modal 45 siro yarn axis Merger when unwinding tension than the average same-count cotton yarn unwinding tension 15% recycled polyester filament yarn unwinding tension than the same thickness of the polyester filament yarn unwinding tension of 10% -15%, rear axle Merger weaving shaft surface should be smooth;
4), gait:
(1), guarantees that heald, the relevant equipment of reed are not had burr;
(2) gait according to technological requirement;
5), weave: be air-jet loom; The integrated box movement at regenerated terylene long filament place adopts little opening, opening angle; 26 °; Heald frame height is suitably heightened 144cm, opening time: 290 °, wefting insertion time: 85 °, weaving tension: 300Kg;
6), back arrangement and printing and dyeing: the control dyeing temperature requires to be no more than 130 °.
The present invention, the use of recycled polyester filament and cotton 55 / Modal 45 siro yarn in Merger axis through different pretreatment, then interleaves two materials production, woven into fabric, recycled polyester filament yarn, polyester filament cation , black silk and cotton polyester color absorption difference after a dye forming, dyed various colors needed to replace the fabric dyed fabrics, look for a woven fabric dye color changes based on the desired colors can be dyed fabrics , greatly reduce the cost of production, the production cycle is shortened, but also to meet a variety of consumer needs.The interwoven fabric that two kinds of raw materials are made into has solved the wrinkling difficult problem in dyeing back, thereby the lining that regenerated terylene long filament and cotton 55/ model, 45 Siro-spun yarns are interweaved can be as the lining of processing high-grade shirt.
The specific embodiment
The interweave production method of high-grade shirt fabrics of regenerated terylene long filament and cotton 55/ model 45 match doff may further comprise the steps:
1, cotton 55/ model, 45 siro-spinning yarns:
Shrinkage situation of change according to after cotton single-yarn and the modal yarn dyeing knows that Quality Pure Cotton Yarn Production dyeing back DIMENSIONAL STABILITY is relatively good, and shrinkage is about 1%.Modal fibre is that cellulose fibre and viscose compare, and is greatly improved at aspects such as brute forces.Reach 10% but shrinkage after model yarn process dyes and viscose glue yarn are approaching, even greater than 10%.Through to cotton and model yarn, shrinkage variance analysis after the dyeing of these two kinds of yarns makes full use of the inconsistency of these two kinds of raw materials.Two kinds of raw materials are cooperated according to different proportion, confirm that at last cotton and model are the most favourable according to the ratio of cotton 55/ model 45, utilize novel spinning-Siro-spun yarn again, produce cotton 55/ model, 45 siro-spinning yarns; The warping speed of a motor vehicle is 350 meters/minute, the control less than normal of warping tension force, and tension force wants consistent when guaranteeing the bobbin unwinding.It is the environmental protection slurry of main slurry that sizing is selected farina for use.According to the sizing technique principle of " two-supremes one is low ", guarantee the semi-products quality of sizing.
The lining that cotton 55/ model, 45 Siro-spun yarns are processed has a kind of idiosyncrasy.Simultaneously cotton 55/ model, 45 Siro-spun yarns dyeing shrinkage also is improved and improves.When lining that cotton 55/ model, 45 Siro-spun yarns and regenerated terylene interweave reaches basically identical through the dye dyeing shrinkage of shrinkage and regenerated terylene long filament of the Siro-spun yarn in the lining of dyeing back.
2, regenerated terylene long filament preliminary treatment:
The regenerated terylene long filament is as a kind of effective utilization of regenerated resources.Key property through test regenerated terylene long filament is identical with the ordinary polyester long filament, and the shrinkage after the dyeing also has 9-10%.Therefore need carry out corresponding preliminary treatment to polyester filament, the regenerated terylene long filament after guaranteeing to handle changes through dyeing back shrinkage to some extent.The lining that reaches after regenerated terylene long filament and cotton 55/ model, 45 Siro-spun yarns interweave is consistent through two kinds of raw material shrinkages in the lining of dyeing back.The method of handling is, the regenerated terylene long filament carried out boiling water boil before warping, just collects in advance and contracts.Its process is: at first, with regenerated terylene long filament bobbin, fall into loose formula bobbin through bobbin winder, bobbin is high temperature resistant duroplasts mesh wall bobbin.Pine formula bobbin is shaped as taper shape, and angle of taper is 4 ° of 20 〞.Pine formula bobbin Weight control is between 1-1.5Kg.Bobbin should not be too big, otherwise that the polyester filament in the middle of the bobbin is not easy is well-done, and it is inconsistent to cause bobbin intermediate regeneration polyester filament and outside regenerated terylene long filament to collect the effect that contracts in advance.When boiling water boils bobbin is contained on the drum type brake bobbin cradle, bobbin directly places within the high pressure bucket then, the technological requirement of poach: temperature: 130 °, high pressure bucket pressure: 0.6MPa, time: 35 minutes; It is cooked that whole silk just can be carried out in the back, the slurry silk is produced after dehydration is dried.The whole silk top cylinder period of the day from 11 p.m. to 1 a.m checks every bobbin one by one, guarantees that bad bobbin, the bad bobbin of moulding do not get on the bus.Strictness is starched the silk operation by technological requirement during sizing, and drying room temperature and sunset Lin Wendu do not allow above 130 ° when especially starching silk.
3, Merger axis:
Merger control shaft required when good cotton 55 / Modal 45 siro spinning axis and the pulp slurry recycled polyester filament axis unwinding tension, ensure the quality of Merger axle semi met Tao jet weaving production.
4, gait:
1. managing the heald worker will be rigid in checking up to equipment such as heald, reeds, if these devices are jagged or not intact, will cause in the road production process of back the damage to the regenerated terylene long filament.
2. the worker that gaits must gait in strict accordance with technological requirement, because regenerated terylene long filament and cotton 55/ model 45 match doff yarns are through the putting in order of face, the complete colored type that is exactly the various dyed yarns in dyeing back is arranged.
5, weave:
Be woven as air-jet loom production,, the regenerated terylene long filament arranged also because cotton 55/ model, 45 Siro-spun yarns of staple fibre yarn are arranged in the warp thread raw material.When therefore weaving, the easy and polyester filament friction of staple fibre yarn in the harness motion process, thereby damage polyester filament cause broken burst of fluffing of regenerated terylene long filament.Nozzle in the air-jet loom is also easily with regenerated terylene long filament friction fluffing on the other hand.For fear of the generation of these problems, in the weaving production, the integrated box movement at regenerated terylene long filament place adopts little opening, opening angle; 26 °.Heald frame height is suitably heightened; 144cm, opening time: 290 °, wefting insertion time: 85 °, weaving tension: 300Kg have guaranteed machine quality under loom production efficiency and the grey cloth.
6, back arrangement and printing and dyeing:
The following machine top-quality product rate of machine production is down guaranteed in the back arrangement.Dyeing process is then wanted strict control dyeing temperature, requires to be no more than 130 °.Dye and wash, dye cotton and can dye different colours as required, can select for use to dye to wash and not dye cotton or dye the cotton dyestuff of washing that do not dye and carry out the chromatography printing and dyeing.

Claims (4)

1 recycled polyester filament and Mo / cotton interwoven into the production of high-end shirt fabric, comprising the following steps: 1) cotton 55 / Modal 45 siro yarn: 2), recycled polyester filament Pretreatment: 3) , Merger axis: 4), heald: 5), weaving: 6), finishing and dyeing; characterized by:
1), cotton 55/ model, 45 siro-spinning yarns slurry axle: the shrinkage according to after cotton single-yarn and the modal yarn dyeing changes, and Quality Pure Cotton Yarn Production dyeing back shrinkage is about 1%; Shrinkage and the viscose glue yarn of model yarn after through dyeing is approaching or greater than 10%; Two kinds of raw materials are carried out Siro-spun yarn according to the ratio of cotton 55%, model 45%, and institute's yarn is produced cotton 55/ model, 45 siro-spinning yarns slurry axle through warping, sizing;
2), regenerated terylene long filament preliminary treatment: the shrinkage behind the regenerated terylene filament dyeing is 9-10%, the regenerated terylene long filament was carried out boiling water boil, collect in advance and contract before warping; The regenerated terylene long filament is fallen into loose formula bobbin through bobbin winder, more loose formula bobbin is directly placed within the high pressure bucket, the cooked back of boiling water bobbin carries out whole silk, slurry silk after Water Extraction Machinery dewaters, dries;
3), Merger axis: the cotton 55 / Modal 45 siro yarn pretreated with recycled polyester filaments Merger axis, cotton 55 / Modal 45 siro yarn Merger axis of unwinding tension than the general same count cotton yarn unwinding tension 15% recycled polyester filament unwinding tension than the same thickness of the polyester filament yarn unwinding tension of 10% -15%, Merger shaft rear axle woven surface roughness;
4), gait:
(1), guarantees that heald, the relevant equipment of reed are not had burr;
(2) gait according to technological requirement;
5), weave: be air-jet loom; The integrated box movement at regenerated terylene long filament place adopts little opening, opening angle; 26 °; Heald frame height is suitably heightened 144cm, opening time: 290 °, wefting insertion time: 85 °, weaving tension: 300Kg;
6), back arrangement and printing and dyeing: the control dyeing temperature requires to be no more than 130 °.
2. regenerated terylene long filament according to claim 1 with not/production method of the high-grade shirt fabrics that cotton is woven into; It is characterized in that: in the described step 1) warping; The speed of a motor vehicle is controlled at 350 meters/minute, the control less than normal of warping tension force, uniform tension in order when guaranteeing the bobbin unwinding.
3. regenerated terylene long filament according to claim 1 with not/production method of the high-grade shirt fabrics that cotton is woven into, it is characterized in that: sizing is that farina is main slurry in the described step 1).
4. regenerated terylene long filament according to claim 1 with not/production method of the high-grade shirt fabrics that cotton is woven into; It is characterized in that: the bobbin of the loose formula bobbin described step 2) is high temperature resistant duroplasts mesh wall bobbin; Be shaped as taper shape, angle of taper is 4 ° of 20 〞; Weight control between 1-1.5Kg, the technological requirement of poach: temperature: 130 °, high pressure bucket internal pressure: 0.6MPa; Time: 35 minutes.
CN201110408975.4A 2011-12-12 2011-12-12 Method of producing high-grade shift fabric interwoven with recycled polyester filament yarns and modal cotton Active CN102493086B (en)

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Cited By (9)

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CN103397426A (en) * 2013-07-30 2013-11-20 常熟市新达纬编厂 China-hemp yarn-dyed woven fabric
CN104404684A (en) * 2014-12-02 2015-03-11 江苏悦达家纺有限公司 Production and processing method for fine-polyester high-warp-density bicolor large-jacquard-pattern home textile fabrics
CN104611814A (en) * 2015-02-09 2015-05-13 苏州陈恒织造有限公司 Method for preparing viscose fiber fabric through using boiling type setting process
CN105019083A (en) * 2014-04-30 2015-11-04 上海水星家用纺织品股份有限公司 SORONA fiber multi-component Siro yarns, fabric prepared from Siro yarns, preparation method and application
CN105887283A (en) * 2016-06-29 2016-08-24 上海建洋纺织科技有限公司 Regenerated polyester fiber fabric and production process thereof
CN108203856A (en) * 2016-12-20 2018-06-26 丹阳市丹盛纺织有限公司 A kind of production method of imitative flaxen fiber element yarn machine fabric
CN109355777A (en) * 2018-11-15 2019-02-19 丹阳市丹盛纺织有限公司 The production method of cellulose environmental protection yarn machine fabric
CN109505150A (en) * 2018-12-13 2019-03-22 福建省天和纺织实业有限公司 A kind of Polyester Yarns dyeing
CN111101255A (en) * 2018-10-25 2020-05-05 泓达企业股份有限公司 Manufacturing method of luminous energy whitening woven jacquard cloth

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Publication number Priority date Publication date Assignee Title
CN103397426A (en) * 2013-07-30 2013-11-20 常熟市新达纬编厂 China-hemp yarn-dyed woven fabric
CN105019083B (en) * 2014-04-30 2017-12-19 上海水星家用纺织品股份有限公司 SORONA fiber multicomponents Siro-spinning, the fabric prepared by the Siro-spinning and preparation method and application
CN105019083A (en) * 2014-04-30 2015-11-04 上海水星家用纺织品股份有限公司 SORONA fiber multi-component Siro yarns, fabric prepared from Siro yarns, preparation method and application
CN104404684B (en) * 2014-12-02 2016-04-06 江苏悦达家纺有限公司 The production and processing method of the double-colored large jacquard home textile of fine denier polyester high sley
CN104404684A (en) * 2014-12-02 2015-03-11 江苏悦达家纺有限公司 Production and processing method for fine-polyester high-warp-density bicolor large-jacquard-pattern home textile fabrics
CN104611814A (en) * 2015-02-09 2015-05-13 苏州陈恒织造有限公司 Method for preparing viscose fiber fabric through using boiling type setting process
CN105887283A (en) * 2016-06-29 2016-08-24 上海建洋纺织科技有限公司 Regenerated polyester fiber fabric and production process thereof
CN105887283B (en) * 2016-06-29 2017-11-03 上海建洋纺织科技有限公司 Regenerated polyester fiber fabric and its production technology
CN108203856A (en) * 2016-12-20 2018-06-26 丹阳市丹盛纺织有限公司 A kind of production method of imitative flaxen fiber element yarn machine fabric
CN111101255A (en) * 2018-10-25 2020-05-05 泓达企业股份有限公司 Manufacturing method of luminous energy whitening woven jacquard cloth
CN109355777A (en) * 2018-11-15 2019-02-19 丹阳市丹盛纺织有限公司 The production method of cellulose environmental protection yarn machine fabric
CN109505150A (en) * 2018-12-13 2019-03-22 福建省天和纺织实业有限公司 A kind of Polyester Yarns dyeing

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