CN102517756A - Production method for zero-discharge yarn-dyed and woven fabric - Google Patents
Production method for zero-discharge yarn-dyed and woven fabric Download PDFInfo
- Publication number
- CN102517756A CN102517756A CN2011104473617A CN201110447361A CN102517756A CN 102517756 A CN102517756 A CN 102517756A CN 2011104473617 A CN2011104473617 A CN 2011104473617A CN 201110447361 A CN201110447361 A CN 201110447361A CN 102517756 A CN102517756 A CN 102517756A
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- Prior art keywords
- yarn
- woven fabric
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- shuttle
- production method
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Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Coloring (AREA)
Abstract
The invention discloses a production method for a zero-discharge yarn-dyed and woven fabric and belongs to the field of textiles. The production method comprises the following steps of: preparing chemical fiber synthetic fibers or regenerated cellulose fibers by applying a color master-batch coloring mode; preparing blended colored yarns by blending the prepared chemical fiber synthetic fibers or regenerated cellulose fibers with cotton fibers according to the required color; finishing the blended yarns by adopting a zero-discharge mercerized finish method; and weaving on a weaving machine by adopting a non-slurry woven fabric weaving method and then finishing to obtain the zero-discharge yarn-dyed and woven fabric. Due to the use of the method, the production method of the complete zero-discharge environment-friendly yarn-dyed fabric can be obtained. Wastewater discharge can be completely avoided and the pollution to water is avoided.
Description
Technical field
The present invention relates to the production method that a kind of zero-emission look is knitted shuttle-woven fabric, belong to field of textiles.
Background technology
Textile industry because processing such as its dyeing cause discharge of wastewater, is considered to not environmental protection industry (epi), particularly present widely used chemical fibre blended material always.Fibers material has excellent characteristic, and is widely used, and particularly blending type material is because have the functional of multiple fiber; Be widely used in especially in the textile industry, still, fibers material is because structure particularity; On to dye requirement very strict, and dyestuff consumes highly, environmental pollution is serious.The fiber blended yarn that routinizes needs dyeing, and has the part blended yarn to need the dyeing of two bath methods, has caused the energy and dye loss, in the textile industry, does not still have the method for especially effectively controlling discharge of wastewater at present.
Summary of the invention
The objective of the invention is to, provide a kind of zero-emission look to knit the production method of shuttle-woven fabric, use this method, can obtain, a kind of environment-friendly type blended yarn-dyed fabric production method of complete zero-emission.Effectively control discharge of wastewater.
Technical scheme of the present invention is: a kind of zero-emission look is knitted the production method of shuttle-woven fabric, the steps include: to use the Masterbatch coloring mode and prepares staple fibre or regenerated celulose fibre; According to needed color, with the cotton fiber blending, preparation blending dyed yarn; With above-mentioned blended yarn, mercerized finish; Adopt no slurry shuttle-woven fabric weaving method, on loom, do not need starching to weave, afterwards put in order, promptly get the environment-friendly type look and knit shuttle-woven fabric.
Concrete production stage is:
⑴: yarn preparation:
1., the preparation of the painted chemical fibre of Masterbatch: heavy colour section (Masterbatch) is mixed with the white section by a certain percentage, produce colored fibre through high-temperature fusion extrusion spinning then;
2., with above-mentioned fiber, with cotton fiber, perhaps other fibers mix spinning proportionally obtains required color;
3., mercerising: with above-mentioned yarn, in Mercerising machines for yarns, carry out mercerising and handle, alkali concn is in the treatment fluid: 30 Baume degrees; Treatment fluid temperature: 20 ℃; Apply tension force: stretch 4%; Processing time is 6.5min; Use zero-emission mercerized yarn production technology in the mercerising process.
⑵: face weave: with above-mentioned mercerized yarn, adopt no slurry shuttle-woven fabric weaving method, length on request, directly assortment becomes the parallel yarn of fabric width, is wound in the warp axle of loom, or on the beam of a loom, weaves.
⑶: lining arrangement: lining washing, typing, preshrunk.
Compare with existing shuttle-woven fabric on the market, the present invention has the following advantages:
1, the dye-free of having realized yarn is handled, and conventional blended yarn needs dyeing, and has the part blended yarn to need the dyeing of two bath methods, has caused the energy and dye loss; Adopt Masterbatch coloration and dyeing method,, fundamentally eliminated the discharging of dyestuff, reduced raw-material consumption again through blending; Avoid environmental pollution, reduced the dyeing cost, saved huge pollution treatment expense; After adopting the method dyeing, 100 tons of blended yarns of every production are example with the dark colour; But gas 1.85 ten thousand steres are economized in 1.2 ten thousand tons of using water wisely, using electricity wisely 6.6 ten thousand degree;
2, adopt zero-emission mercerized finish method, arrangement post-mercerizing yarn is after the mercerising processing; Brute force and surface hairiness; Can directly be used to not have the production of slurry shuttle-woven fabric, in the mercerizing thread production process, adopt the zero-emission production method; Avoid discharge of wastewater, realized the recovery of alkali lye and heat energy again;
3, in the production process of no slurry shuttle-woven fabric, avoid starching, desizing method, reduced discharge of wastewater; Realized the environmental protection (production technology of no slurry shuttle-woven fabric; Be applicant's patent of invention, obtain the authorization, the patent No.: ZL200810194777.0).
The specific embodiment
Below in conjunction with embodiment, be described in detail the present invention; Technical scheme of the present invention is: a kind of zero-emission look is knitted the production method of shuttle-woven fabric, the steps include: to use the Masterbatch coloring mode and produces staple fibre or regenerated celulose fibre; According to needed color and cotton fiber blending, preparation blending dyed yarn; With above-mentioned blended yarn, mercerized finish; Use no slurry shuttle-woven fabric weaving method on loom, weave, afterwards put in order, promptly get the zero-emission look and knit shuttle-woven fabric.
Embodiment
The 60S/2 cotton is washed the concrete production stage of (65/35) plain color shuttle-woven fabric:
1., adopt red G (solvent red 212) Masterbatch of Jiangyin Golden Bridge trade, mix with white the section by the ratio of 3:7, then through high-temperature fusion extrusion spinning, produce red fiber;
2., with above-mentioned painted staple fibre, by quality 35% consumption and grey cotton fiber, carry out drafting, the red cotton that obtains 65% cotton, 35% terylene is washed rove, carries out spun yarn then, and the spun yarn that obtains is twisted, and is spun into 60S/2 cotton-polyester blend yarn;
3., mercerising: with above-mentioned yarn, in Mercerising machines for yarns, carry out mercerising and handle, alkali concn is in the treatment fluid: 30 Baume degrees; Treatment fluid temperature: 20 ℃; Apply tension force: stretch 4%; Processing time is 6.5min; Use zero-emission mercerized yarn production technology in the mercerising process.This technology applicant applies for a patent, the patent No.: 2011103667348.
⑵: face weave: adopt Switzerland ZC-C-180 warping machines, warping, Switzerland's Suhl longevity gripper shuttle loom of employing P7100B360NI-1EPRD1 is weaved, and weaving structure is a satin weave.
⑶: lining arrangement:
The lining washing: adopt rinsing machine, wash, time 10-25 minute, then 70-100 ℃ of oven dry.The lining water-washing process is to remove anti-wear agent, wax on the lining, contains in the water lotion to move back grinding agent, dewax agent.(industry current techique)
Typing: in setting machine,, move fabric to regulation fabric width 1.5 meters, colored type, density are adhered to specification with the fabric stentering forming.(industry current techique)
Preshrunk: preshrunk in preshrinking machine reaches below 3% fabric shrinkage.
Chemical fibre (comprising artificial fibre and synthetic fiber) and cotton fiber blending that the present invention produces through the Masterbatch coloring mode; Use the mercerising zero-discharge production process and carry out mercerising; Use slurry-free shuttle-woven fabric production technology, obtain the environment-friendly type lining that a kind of complete technique of zero discharge is produced.Effectively control discharge of wastewater.
Design of the present invention to those skilled in the art, can be derived, and a plurality of similar or replacement schemes of being equal to, but each technical scheme are all among the protection domain of claims of the present invention.
Claims (2)
1. the production method that the zero-emission look is knitted shuttle-woven fabric is characterized in that, the steps include: to use the Masterbatch coloring mode and prepares staple fibre or regenerated celulose fibre; According to needed color and cotton fiber blending, preparation blending dyed yarn; With above-mentioned blended yarn, mercerized finish; On loom, weave, afterwards put in order, promptly get environment-friendly type blending coloured-woven shuttle-woven fabric.
2. the production method of knitting shuttle-woven fabric according to the described a kind of zero-emission look of claim 1 is characterized in that, concrete production stage is:
⑴: yarn preparation:
1., the preparation of the painted chemical fibre of Masterbatch: heavy colour section (Masterbatch) is mixed with the white section by a certain percentage, produce colored fibre through high-temperature fusion extrusion spinning then.
2., with above-mentioned fiber, with cotton fiber, perhaps other fibers mix spinning proportionally obtains required color.
3., mercerising: with above-mentioned yarn, in Mercerising machines for yarns, carry out mercerising and handle, alkali concn is in the treatment fluid: 30 Baume degrees; Treatment fluid temperature: 20 ℃; Apply tension force: stretch 4%; Processing time is 6.5min; Use zero-emission mercerized yarn production technology in the mercerising process
⑵: face weave: with above-mentioned mercerized yarn, adopt no slurry shuttle-woven fabric weaving method, length on request, directly assortment becomes the parallel yarn of fabric width, is wound in the warp axle of loom, or on the beam of a loom, does not need starching to weave.
⑶: lining arrangement: lining washing, typing, preshrunk.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104473617A CN102517756A (en) | 2011-12-28 | 2011-12-28 | Production method for zero-discharge yarn-dyed and woven fabric |
| PCT/CN2012/000478 WO2013097265A1 (en) | 2011-12-28 | 2012-04-11 | Production method for zero-discharge yarn-dyed and woven fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104473617A CN102517756A (en) | 2011-12-28 | 2011-12-28 | Production method for zero-discharge yarn-dyed and woven fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102517756A true CN102517756A (en) | 2012-06-27 |
Family
ID=46288807
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011104473617A Pending CN102517756A (en) | 2011-12-28 | 2011-12-28 | Production method for zero-discharge yarn-dyed and woven fabric |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN102517756A (en) |
| WO (1) | WO2013097265A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102817156A (en) * | 2012-08-30 | 2012-12-12 | 无锡嘉德纺织制品有限公司 | Production method of woven fabric |
| CN103882601A (en) * | 2014-04-01 | 2014-06-25 | 晋江万兴隆染织实业有限公司 | Manufacturing method of anti-biotic and anti-static yarn dyed fabric |
| CN104746209A (en) * | 2013-08-28 | 2015-07-01 | 浙江台华新材料股份有限公司 | Making method of multicolored taslon fabric and multicolored taslon fabric |
| CN110004747A (en) * | 2019-02-28 | 2019-07-12 | 大连宏丰控股有限公司 | The dyeing and finishing processing method for the T/C blended woven fabric tooling fabric that high water resistance is washed |
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| CN1424342A (en) * | 2001-12-12 | 2003-06-18 | 北京利特福化工技术开发有限公司 | Pigment particles for terylene |
| CN1425812A (en) * | 2002-12-31 | 2003-06-25 | 江苏霞客环保色纺股份有限公司 | Method for producing short colored polyester staple |
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| CN101905894A (en) * | 2009-06-03 | 2010-12-08 | 开平富琳纺织制衣有限公司 | Method for recycling waste alkali liquor |
| JP2011523983A (en) * | 2008-06-04 | 2011-08-25 | ビーエーエスエフ ソシエタス・ヨーロピア | Black colored fiber |
| JP2011529534A (en) * | 2008-07-31 | 2011-12-08 | 陳義勇 | Gradation-colored fibers for original dyeing and method for manufacturing |
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| CN101580988A (en) * | 2009-06-09 | 2009-11-18 | 无锡市天然纺织实业有限公司 | Mercerized pearl yarn and method for producing same |
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| CN102031611B (en) * | 2011-01-24 | 2012-11-21 | 中原工学院 | Production method of regenerated cellulose fiber and cotton blended colored yarns |
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2011
- 2011-12-28 CN CN2011104473617A patent/CN102517756A/en active Pending
-
2012
- 2012-04-11 WO PCT/CN2012/000478 patent/WO2013097265A1/en active Application Filing
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| CN1424342A (en) * | 2001-12-12 | 2003-06-18 | 北京利特福化工技术开发有限公司 | Pigment particles for terylene |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102817156A (en) * | 2012-08-30 | 2012-12-12 | 无锡嘉德纺织制品有限公司 | Production method of woven fabric |
| CN104746209A (en) * | 2013-08-28 | 2015-07-01 | 浙江台华新材料股份有限公司 | Making method of multicolored taslon fabric and multicolored taslon fabric |
| CN103882601A (en) * | 2014-04-01 | 2014-06-25 | 晋江万兴隆染织实业有限公司 | Manufacturing method of anti-biotic and anti-static yarn dyed fabric |
| CN103882601B (en) * | 2014-04-01 | 2016-04-27 | 晋江万兴隆染织实业有限公司 | A kind of preparation method of antibacterial antistatic color-woven fabric |
| CN110004747A (en) * | 2019-02-28 | 2019-07-12 | 大连宏丰控股有限公司 | The dyeing and finishing processing method for the T/C blended woven fabric tooling fabric that high water resistance is washed |
| CN110004747B (en) * | 2019-02-28 | 2021-09-21 | 辽宁宏润源印染有限公司 | Dyeing and finishing processing technology of high-washing-resistance T/C blended woven tooling fabric |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013097265A1 (en) | 2013-07-04 |
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Application publication date: 20120627 |