CN102817156A - Production method of woven fabric - Google Patents
Production method of woven fabric Download PDFInfo
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- CN102817156A CN102817156A CN2012103149273A CN201210314927A CN102817156A CN 102817156 A CN102817156 A CN 102817156A CN 2012103149273 A CN2012103149273 A CN 2012103149273A CN 201210314927 A CN201210314927 A CN 201210314927A CN 102817156 A CN102817156 A CN 102817156A
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- woven fabric
- yarn
- shuttle
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- mercerising
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Abstract
The invention discloses a production method of woven fabric. The production method of the woven fabric includes the steps of preparing mercerized gray yarns. The yarns are subjected to non-slurry weaving and post-processing to obtain the woven fabric. The mercerized gray yarns are made by singeing and reeling the yarns, mercerizing the yarns in a mercerizer, and performing 8% stretching for 10 minutes at a speed of 1000m/min, wherein a winch for reeling the yarns is 60g in weight. The production method of woven fabric has the advantages of shortened process flow and reduced production cost and is especially beneficial to environment protection.
Description
Technical field
The present invention relates to a kind of textile technology field, particularly, relate to a kind of production method of shuttle-woven fabric.
Background technology
Yarn was owing to the friction that will bear weaving process when shuttle-woven fabric was weaved, and the surface can produce filoplume, bears stronger tensile force simultaneously; Thereby need before weaving through last slurry process, to improve yarn strength and surface smoothness, the slurry majority that still uses at present is the mixed slurry of starch and PVA type; Be prone to produce waste water after the destarch; Cause environmental pollution, in this case, I take charge of through years of researches; Develop the production technology (having obtained license at present) of slurry-free shuttle-woven fabric; In conjunction with the zero-discharge production process that existing mercerising is produced, the present invention mainly applies for protecting the crude silk light that utilizes zero-emission to produce to carry out slurry-free and weaves, thereby obtains a kind of production method of shuttle-woven fabric of complete zero-emission production.
Summary of the invention
The present invention has mainly overcome the pollution problem of existing shuttle-woven fabric in weaving, and a kind of shuttle-woven fabric production method of environmental protection is provided.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
A kind of production method of shuttle-woven fabric may further comprise the steps, and preparation mercerising true qualities yarn does not have an above-mentioned yarn that slurry is weaved, post processing, promptly gets shuttle-woven fabric; Said mercerising true qualities yarn makes through following method: carry out yarn singeing, reeling, above-mentioned yarn mercerising in mercerizing range is handled, the alkali concn of treatment fluid is 35 Baume degrees, and temperature is 30 ℃, applies tension force: stretch 8%, the time is 10min; The speed of a motor vehicle is 1000 m/min, and the strand of reeling heavily is 600g.Further, before weaving, the most also comprise also comprise with mercerized yarn by required size place loom through the axle or beam of a loom on step.Particularly, described post processing is the water-washing step of lining, and its temperature is 80 ℃, and times 20 min uses cold wash 10min again; After the washing, lining is dried.Particularly, the temperature of said oven dry is 140 ℃, and the speed of a motor vehicle is 15m/min, and the time is 5min.
The production method of shuttle-woven fabric proposed by the invention has following beneficial effect:
1, procedure proposed by the invention simple, each step is all optimized, demonstrated fully the advantage for preparing high quality of products with simple process.
2, adopt the lining of this kind method preparation can avoid putting in order the shortcoming that the back yarn is prone to staining.
3, adopt method for sorting of the present invention, mercerising true qualities yarn strength and surface hairiness after handling through mercerising can reach requirements of weaving process, can directly be used for the production of slurry-free shuttle-woven fabric; Because adopt the zero-emission production method in the mercerizing thread production process,, realized the recovery of alkali lye and heat energy again so avoided discharge of wastewater; Avoid starching, desizing method in the production process of no slurry shuttle-woven fabric, reduced discharge of wastewater, realized environmental protection.
The specific embodiment
Embodiment 1
The production method of shuttle-woven fabric may further comprise the steps, and preparation mercerising true qualities yarn does not have an above-mentioned yarn that slurry is weaved, post processing, promptly gets shuttle-woven fabric; Said mercerising true qualities yarn makes through following method: carry out yarn singeing, reeling, above-mentioned yarn mercerising in mercerizing range is handled, the alkali concn of treatment fluid is 35 Baume degrees, and temperature is 30 ℃, applies tension force: stretch 8%, the time is 10min; The speed of a motor vehicle is 1000 m/min, and the strand of reeling heavily is 600g.
3. the production method of shuttle-woven fabric according to claim 1 is characterized in that, described post processing is the water-washing step of lining, and its temperature is 80 ℃, and times 20 min uses cold wash 10min again; After the washing, lining is dried.
Embodiment 2
The production method of shuttle-woven fabric may further comprise the steps, and preparation mercerising true qualities yarn does not have an above-mentioned yarn that slurry is weaved, post processing, promptly gets shuttle-woven fabric; Before weaving, place mercerized yarn on the warp axle or beam of a loom of loom by required size; Said mercerising true qualities yarn makes through following method: carry out yarn singeing, reeling, above-mentioned yarn mercerising in mercerizing range is handled, the alkali concn of treatment fluid is 35 Baume degrees, and temperature is 30 ℃, applies tension force: stretch 8%, the time is 10min; The speed of a motor vehicle is 1000 m/min, and the strand of reeling heavily is 600g.
Embodiment 3
The production method of shuttle-woven fabric may further comprise the steps, and preparation mercerising true qualities yarn does not have an above-mentioned yarn that slurry is weaved, post processing, promptly gets shuttle-woven fabric; Said mercerising true qualities yarn makes through following method: carry out yarn singeing, reeling, above-mentioned yarn mercerising in mercerizing range is handled, the alkali concn of treatment fluid is 35 Baume degrees, and temperature is 30 ℃, applies tension force: stretch 8%, the time is 10min; The speed of a motor vehicle is 1000 m/min, and the strand of reeling heavily is 600g.Described post processing is the water-washing step of lining, and its temperature is 80 ℃, and times 20 min uses cold wash 10min again; After the washing, lining is dried.
Embodiment 4
The production method of shuttle-woven fabric may further comprise the steps, and preparation mercerising true qualities yarn does not have an above-mentioned yarn that slurry is weaved, post processing, promptly gets shuttle-woven fabric; Said mercerising true qualities yarn makes through following method: carry out yarn singeing, reeling, above-mentioned yarn mercerising in mercerizing range is handled, the alkali concn of treatment fluid is 35 Baume degrees, and temperature is 30 ℃, applies tension force: stretch 8%, the time is 10min; The speed of a motor vehicle is 1000 m/min, and the strand of reeling heavily is 600g.Further, before weaving, the most also comprise also comprise with mercerized yarn by required size place loom through the axle or beam of a loom on step.Particularly, described post processing is the water-washing step of lining, and its temperature is 80 ℃, and times 20 min uses cold wash 10min again; After the washing, lining is dried.Particularly, the temperature of said oven dry is 140 ℃, and the speed of a motor vehicle is 15m/min, and the time is 5min.
The procedure of present embodiment is simple, each step is all optimized, and demonstrated fully the advantage for preparing high quality of products with simple process.Adopt the lining of this kind method preparation can avoid putting in order the shortcoming that the back yarn is prone to staining.Adopt method for sorting of the present invention, mercerising true qualities yarn strength and surface hairiness after handling through mercerising can reach requirements of weaving process, can directly be used for the production of slurry-free shuttle-woven fabric; Because adopt the zero-emission production method in the mercerizing thread production process,, realized the recovery of alkali lye and heat energy again so avoided discharge of wastewater; Avoid starching, desizing method in the production process of no slurry shuttle-woven fabric, reduced discharge of wastewater, realized environmental protection.
What should explain at last is: the above is merely the preferred embodiments of the present invention; Be not limited to the present invention; Although the present invention has been carried out detailed explanation with reference to previous embodiment; For a person skilled in the art, it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement.All within spirit of the present invention and principle, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (4)
1. the production method of a shuttle-woven fabric is characterized in that, may further comprise the steps, and preparation mercerising true qualities yarn does not have an above-mentioned yarn that slurry is weaved, post processing, promptly gets shuttle-woven fabric; Said mercerising true qualities yarn makes through following method: carry out yarn singeing, reeling, above-mentioned yarn mercerising in mercerizing range is handled, the alkali concn of treatment fluid is 35 Baume degrees, and temperature is 30 ℃, applies tension force: stretch 8%, the time is 10min; The speed of a motor vehicle is 1000 m/min, and the strand of reeling heavily is 600g.
2. the production method of shuttle-woven fabric according to claim 1 is characterized in that, before weaving, also comprises the step on axle or beam of a loom that mercerized yarn is placed loom by required size.
3. the production method of shuttle-woven fabric according to claim 1 is characterized in that, described post processing is the water-washing step of lining, and its temperature is 80 ℃, and times 20 min uses cold wash 10min again; After the washing, lining is dried.
4. the production method of shuttle-woven fabric according to claim 3 is characterized in that, the temperature of said oven dry is 140 ℃, and the speed of a motor vehicle is 15m/min, and the time is 5min.
Priority Applications (1)
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CN2012103149273A CN102817156A (en) | 2012-08-30 | 2012-08-30 | Production method of woven fabric |
Applications Claiming Priority (1)
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CN2012103149273A CN102817156A (en) | 2012-08-30 | 2012-08-30 | Production method of woven fabric |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103147245A (en) * | 2013-03-26 | 2013-06-12 | 无锡嘉德纺织制品有限公司 | Manufacturing method of tencel fabric |
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CN102517756A (en) * | 2011-12-28 | 2012-06-27 | 无锡诺赛净科技有限公司 | Production method for zero-discharge yarn-dyed and woven fabric |
CN102534943A (en) * | 2012-01-20 | 2012-07-04 | 无锡诺赛净科技有限公司 | Method for producing zero-release natural color cotton woven fabric |
CN102560819A (en) * | 2012-01-20 | 2012-07-11 | 无锡诺赛净科技有限公司 | Production method of zero release woven fabric |
CN102587118A (en) * | 2011-12-22 | 2012-07-18 | 无锡诺赛净科技有限公司 | Production method of low-emission tatted printed plus material |
CN102642361A (en) * | 2011-02-22 | 2012-08-22 | 聚纺股份有限公司 | Print fabric and color fabric preparation method |
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2012
- 2012-08-30 CN CN2012103149273A patent/CN102817156A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102642361A (en) * | 2011-02-22 | 2012-08-22 | 聚纺股份有限公司 | Print fabric and color fabric preparation method |
CN102587118A (en) * | 2011-12-22 | 2012-07-18 | 无锡诺赛净科技有限公司 | Production method of low-emission tatted printed plus material |
CN102517756A (en) * | 2011-12-28 | 2012-06-27 | 无锡诺赛净科技有限公司 | Production method for zero-discharge yarn-dyed and woven fabric |
CN102534943A (en) * | 2012-01-20 | 2012-07-04 | 无锡诺赛净科技有限公司 | Method for producing zero-release natural color cotton woven fabric |
CN102560819A (en) * | 2012-01-20 | 2012-07-11 | 无锡诺赛净科技有限公司 | Production method of zero release woven fabric |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103147245A (en) * | 2013-03-26 | 2013-06-12 | 无锡嘉德纺织制品有限公司 | Manufacturing method of tencel fabric |
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Application publication date: 20121212 |