CN102599662B - Manufacturing method of spaced chain stitch type heavy elastic bonding liner - Google Patents

Manufacturing method of spaced chain stitch type heavy elastic bonding liner Download PDF

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CN102599662B
CN102599662B CN201210060867.7A CN201210060867A CN102599662B CN 102599662 B CN102599662 B CN 102599662B CN 201210060867 A CN201210060867 A CN 201210060867A CN 102599662 B CN102599662 B CN 102599662B
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base cloth
room
resin
slurry
drying
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CN102599662A (en
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后藤行敏
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Nitto Boseki Co Ltd
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Nitto Boseki Co Ltd
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Abstract

The invention discloses a manufacturing method of spaced chain stitch type heavy elastic bonding liner. The method comprises (1) preparing a whole-width fabric base formed of plural pieces of fabric bases by sewing on a double thread chain stitch sewing machine, wherein warp yarns of the fabric base adopt polyester filaments of 75-100D and spandex filaments, and weft yarns adopt polyester filaments of 300-350D; (2) refining; (3) subjecting to water-proof finishing in a finishing machine; and (4) adhering resin to the surface of the fabric base, infrared-heating the fabric base with dot-like resin adhered at 250-270 DEG C to dry and fix the resin onto the surface of the fabric base, and subjecting the infrared-heated fabric base to tentering setting in a tentering machine. The product obtained by the inventive method has good stiffness and resilience, can fully satisfy use requirements of general waist liners, has good ductility to improve the stretching effects of the product under force, and improves waist liner quality.

Description

Intermittent chain type is made the manufacture method of the thick and heavy elasticity adhesion lining cloth of type
Technical field
The present invention relates to a kind of manufacture method of lining cloth, especially a kind of intermittent chain type is made the manufacture method of the thick and heavy elasticity adhesion lining cloth of type, belongs to field of textiles.
Background technology
Adhesive woreninterlinging cloth can meet panoramic different demand through development for many years, wherein traditional waist lining is due to the particularity of its purposes, before using, all requires first to carry out cutting processing: by the lining cloth of whole width according to certain width requirement, carry out slitting processing with mechanical cutting machine, then just can carry out and the bonding technique of making of fabric.Its shortcoming is exactly rear road processing trouble and dangerous property.As the immediate prior art of the present invention, there are equally the problems referred to above in Japan Patent JP3191908B2.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of intermittent chain type to make the manufacture method of the thick and heavy elasticity adhesion lining cloth of type, the existing certain elasticity of this lining cloth and stiffness, also can omit and carry out slitting processing and can replace traditional waist lining simultaneously.
According to technical scheme provided by the invention, described intermittent chain type is made the manufacture method of the thick and heavy elasticity adhesion lining cloth of type, it is characterized in that, comprises following processing step:
(1) preparation of base cloth: described base cloth is made the base cloth that obtains whole door width on double thread chain-type sewing machine by polylith base cloth; The warp yarn of described base cloth adopts polyester filament and the spandex thread that fiber number is 75 ~ 100D, and weft yams adopts the polyester filament that fiber number is 300 ~ 350D;
(2) concise: in the fluid cylinder of scouring machine, add water and 10 ~ 20 grams per liter NaOH, be mixed with concise liquid, bath raio is 26 ~ 29:1; Be warming up to after 60 ~ 70 ℃, base cloth is dropped in fluid cylinder, make coexist in fluid cylinder cycle rotation 5 ~ 10 minutes of concise liquid and base cloth one; Then be warming up to 80 ~ 100 ℃ of concise temperature, after concise 30 ~ 60 minutes, venting refining liquid, takes out base cloth after adding cold water washing;
(3) arrange: in the liquid bath of collator, add the waterproofing agent of water, 2.5 ~ 4.0 grams per liters, be mixed with dressing liquid, make base cloth one soak one and roll dressing liquid, pick-up is 50% ~ 70%; Base cloth is carried out in drying and setting machine to drying and shaping, the temperature of drying and shaping is 100 ~ 200 ℃ again, and the speed of a motor vehicle is 10 ~ 20 ms/min;
(4) binder resin: from cylinder and the middle process of netting cylinder, prime cement out, becomes point-like to be bonded on base cloth from the mesh of net cylinder by the base cloth after step (3) arranges; Base cloth continues to march to dusting device, sprinkles one deck powdered resin; Then through the vibration of vibrating device, powdered resin is sprinkling upon on base cloth equably; Through air pump and retracting device, the unnecessary powdered resin between point-like slurry is absorbed again, made powdered resin become point-like to be uniformly distributed in base cloth surface; Base cloth through bonding point-like resin is carried out to infrared heating, and heating-up temperature is 250 ~ 270 ℃, makes resin drying and is bonded on base cloth surface; Base cloth after infrared heating is carried out in stenter to stentering forming, stentering forming temperature is 150 ~ 170 ℃, and the speed of a motor vehicle is 10 ~ 20 ms/min, and door width is 122 ~ 152 ㎝.
Described resin is copolyamide resinoid.
Described prime cement is the mixture of NT200 slurry and 2PSUP slurry, and NT200 slurry is 1 ~ 3:1 with the weight ratio of 2PSUP slurry.
The colloid that the copolymer that described NT200 slurry is POLYPROPYLENE GLYCOL and polypropylene alcohol ester and water form.
Described 2PSUP slurry is the 2P resin through pulverizing and the mixture of POLYPROPYLENE GLYCOL.
In described step (3), drying and shaping is carried out in drying and shaping chamber, and described drying and shaping chamber comprises nine sizing chambers, and the temperature of each sizing chamber is respectively 100 ~ 130 ℃ of Room, two 100 ~ 130 ℃ of Room, three 140 ~ 180 ℃ of Room, four 140 ~ 180 ℃ of Room, five 160 ~ 200 ℃ of Room, six 160 ~ 200 ℃ of Room, seven 160 ~ 200 ℃ of Room, eight 160 ~ 200 ℃ of Room, nine 160 ~ 200 ℃ of Room.
The present invention has the following advantages:
(1) be generally used in the position of waistband or shoulder belt due to this series products, itself just require to exist with strip form, and this finished product when base cloth is weaved cotton cloth, just consider after road needs, directly base cloth is changed to the N bar strip form of certain width, double thread chain-type method of sewing weaves, concrete method of sewing is to go here and there mutually cover by needlework and hook line to form, its elasticity and brute force all compared with lock-type chain stitch for well, the while is difficult for again decoherencing.Take after this product client, only need extract at the place of making main line wherein out, just can, by whole complete taking off, avoid carrying out the trouble of machine cuts.Really accomplish the angle from client, think that client thinks, improved operating efficiency and the market competitiveness.
(2) because its warp-wise has added spandex continuous yarn, and broadwise has adopted 300D and above polyster fibre, make this product there is good stiffness and resilience, can fully meet the instructions for use of general waist lining, the good ductility of tool can increase product draw high effect when stressed again, has improved the quality of waist lining.
(3) because this product has used 2P resin and special mixed slurry, the bonding intensity conservation rate after its bonding intensity and water, dry-cleaning serves as a contrast much larger than common waist, has guaranteed that product can experience repeatedly the performance that effect after wash & pressing remains unchanged.
The specific embodiment
Below in conjunction with specific embodiment, the invention will be further described.
Caustic soda used in the present invention is the caustic soda that adopts east wind chemical plant, Wuxi to produce.
Waterproofing agent used in the present invention is the waterproofing agent that Daikin Ind Ltd produces, and commodity are called TG-5036.
Prime cement used in the present invention is the mixture of NT200 slurry and 2PSUP slurry, and NT200 slurry is 1 ~ 3:1 with the weight ratio of 2PSUP slurry.
NT200 slurry used in the present invention is the 2P resin through pulverizing and the mixture of POLYPROPYLENE GLYCOL, adopts the POLYPROPYLENE GLYCOL of Wan Hong (Shanghai) Co., Ltd. production and the copolymer colloid of polypropylene alcohol ester, and commodity are called DAN-FUSE NT-200A.
2PSUS slurry used in the present invention is the 2P resin through pulverizing and the mixture of POLYPROPYLENE GLYCOL, the 2PSUS slurry that adopts Wan Hong (Shanghai) Co., Ltd. to produce, the goods GRILTEX 2A SUSPENSION by name of product.
Copolyamide resin used in the present invention is produced the 2P resin providing for EMS company, and product is called Griltex 2AP80-160.
Embodiment mono-: a kind of intermittent chain type is made the manufacture method of the thick and heavy elasticity adhesion lining cloth of type, comprises following processing step:
(1) preparation of base cloth: the base cloth that it is 10cm by polylith width that described base cloth adopts is made and obtained the base cloth that a width is 152cm on double thread chain-type sewing machine; The warp yarn of described base cloth adopt 75d/36f polyester filament and spandex thread, weft yams adopts the polyester filament that fiber number is 280d*300d/72f;
(2) concise: in the fluid cylinder of scouring machine, add water and 15 grams per liter NaOH, be mixed with concise liquid, bath raio is 27:1; Be warming up to after 60 ℃, base cloth is dropped in fluid cylinder, make coexist in fluid cylinder cycle rotation 5 minutes of concise liquid and base cloth one; Then be warming up to 90 ℃ of concise temperature, after concise 45 minutes, venting refining liquid, takes out base cloth after adding cold water washing;
(3) arrange: in the liquid bath of collator, add the waterproofing agent of water, 2.5 grams per liters, be mixed with dressing liquid, make base cloth one soak one and roll dressing liquid, pick-up is 70%; Base cloth is carried out in drying and setting machine to drying and shaping, the temperature of drying and shaping is 120 ℃ again, and the speed of a motor vehicle is 20 ms/min; Drying and shaping is carried out in the drying and shaping chamber of drying and setting machine, described drying and shaping chamber comprises nine sizing chambers, the temperature of each sizing chamber is respectively 120 ℃ of Room, two 120 ℃ of Room, three 140 ℃ of Room, four 150 ℃ of Room, five 190 ℃ of Room, six 190 ℃ of Room, seven 190 ℃ of Room, eight 190 ℃ of Room, nine 190 ℃ of Room;
(4) binder resin: from cylinder and the middle process of netting cylinder, prime cement out, becomes point-like to be bonded on base cloth from the mesh of net cylinder by the base cloth after step (3) arranges; Base cloth continues to march to dusting device, sprinkles one deck powdered resin; Then through the vibration of vibrating device, powdered resin is sprinkling upon on base cloth equably; Through air pump and retracting device, the unnecessary powdered resin between point-like slurry is absorbed again, made powdered resin become point-like to be uniformly distributed in base cloth surface; Base cloth through bonding point-like resin is carried out to infrared heating, and heating-up temperature is 250 ℃, makes resin drying and is bonded on base cloth surface; Base cloth after infrared heating is carried out in stenter to stentering forming, stentering forming temperature is 150 ℃, and the speed of a motor vehicle is 20 ms/min, and door width is 122 ㎝; Described prime cement is the mixture of NT200 slurry and 2PSUP slurry, and NT200 slurry is 3:1 with the weight ratio of 2PSUP slurry.
Embodiment bis-: a kind of intermittent chain type is made the manufacture method of the thick and heavy elasticity adhesion lining cloth of type, comprises following processing step:
(1) preparation of base cloth: the base cloth that described base cloth is 8cm by polylith width is made and obtained the base cloth that a width is 122cm on double thread chain-type sewing machine; The warp yarn of described base cloth adopts polyester filament and the spandex thread of 75d/36f, and weft yams adopts the polyester filament of 280d*350d/96f;
(2) concise: in the fluid cylinder of scouring machine, add water and 20 grams per liter NaOH, be mixed with concise liquid, bath raio is 26:1; Be warming up to after 70 ℃, base cloth is dropped in fluid cylinder, make coexist in fluid cylinder cycle rotation 8 minutes of concise liquid and base cloth one; Then be warming up to 100 ℃ of concise temperature, after concise 60 minutes, venting refining liquid, takes out base cloth after adding cold water washing;
(3) arrange: in the liquid bath of collator, add the waterproofing agent of water, 4.0 grams per liters, be mixed with dressing liquid, make base cloth one soak one and roll dressing liquid, pick-up is 50%; Base cloth is carried out in drying and setting machine to drying and shaping, the speed of a motor vehicle is 15 ms/min again; Drying and shaping is carried out in the drying and shaping chamber of drying and setting machine, described drying and shaping chamber comprises nine sizing chambers, the temperature of each sizing chamber is respectively 120 ℃ of Room, two 120 ℃ of Room, three 160 ℃ of Room, four 160 ℃ of Room, five 180 ℃ of Room, six 190 ℃ of Room, seven 190 ℃ of Room, eight 200 ℃ of Room, nine 200 ℃ of Room;
(4) binder resin: from cylinder and the middle process of netting cylinder, prime cement out, becomes point-like to be bonded on base cloth from the mesh of net cylinder by the base cloth after step (3) arranges; Base cloth continues to march to dusting device, sprinkles one deck powdered resin; Then through the vibration of vibrating device, powdered resin is sprinkling upon on base cloth equably; Through air pump and retracting device, the unnecessary powdered resin between point-like slurry is absorbed again, made powdered resin become point-like to be uniformly distributed in base cloth surface; Base cloth through bonding point-like resin is carried out to infrared heating, and heating-up temperature is 270 ℃, makes resin drying and is bonded on base cloth surface; Base cloth after infrared heating is carried out in stenter to stentering forming, stentering forming temperature is 170 ℃, and the speed of a motor vehicle is 15 ms/min, and door width is 122 ㎝; Described prime cement is the mixture of NT200 slurry and 2PSUP slurry, and NT200 slurry is 2:1 with the weight ratio of 2PSUP slurry.
Embodiment tri-: a kind of intermittent chain type is made the manufacture method of the thick and heavy elasticity adhesion lining cloth of type, comprises following processing step:
(1) preparation of base cloth: described base cloth is that 9cm base cloth is made and obtained the base cloth that a width is 140cm on double thread chain-type sewing machine by polylith width; The warp yarn of described base cloth adopts polyester filament and the spandex thread of 75d/36f, and weft yams adopts the polyester filament of 280d*350d/96f;
(2) concise: in the fluid cylinder of scouring machine, add water and 10 grams per liter NaOH, be mixed with concise liquid, bath raio is 29:1; Be warming up to after 65 ℃, base cloth is dropped in fluid cylinder, make coexist in fluid cylinder cycle rotation 10 minutes of concise liquid and base cloth one; Then be warming up to 80 ℃ of concise temperature, after concise 30 minutes, venting refining liquid, takes out base cloth after adding cold water washing;
(3) arrange: in the liquid bath of collator, add the waterproofing agent of water, 3.0 grams per liters, be mixed with dressing liquid, make base cloth one soak one and roll dressing liquid, pick-up is 60%; Base cloth is carried out in drying and setting machine to drying and shaping, the speed of a motor vehicle is 10 ms/min again; Drying and shaping is carried out in the drying and shaping chamber of drying and setting machine, described drying and shaping chamber comprises nine sizing chambers, the temperature of each sizing chamber is respectively 100 ℃ of Room, two 110 ℃ of Room, three 140 ℃ of Room, four 150 ℃ of Room, five 160 ℃ of Room, six 170 ℃ of Room, seven 180 ℃ of Room, eight 190 ℃ of Room, nine 200 ℃ of Room;
(4) binder resin: from cylinder and the middle process of netting cylinder, prime cement out, becomes point-like to be bonded on base cloth from the mesh of net cylinder by the base cloth after step (3) arranges; Base cloth continues to march to dusting device, sprinkles one deck powdered resin; Then through the vibration of vibrating device, powdered resin is sprinkling upon on base cloth equably; Through air pump and retracting device, the unnecessary powdered resin between point-like slurry is absorbed again, made powdered resin become point-like to be uniformly distributed in base cloth surface; Base cloth through bonding point-like resin is carried out to infrared heating, and heating-up temperature is 260 ℃, makes resin drying and is bonded on base cloth surface; Base cloth after infrared heating is carried out in stenter to stentering forming, stentering forming temperature is 160 ℃, and the speed of a motor vehicle is 10 ms/min, and door width is 152 ㎝; Described prime cement is the mixture of NT200 slurry and 2PSUP slurry, and NT200 slurry is 1:1 with the weight ratio of 2PSUP slurry.

Claims (6)

1. intermittent chain type is made a manufacture method for the thick and heavy elasticity adhesion lining cloth of type, it is characterized in that, comprises following processing step:
(1) preparation of base cloth: described base cloth is made the base cloth that obtains whole door width on double thread chain-type sewing machine by polylith base cloth; The warp yarn of described polylith base cloth adopts polyester filament and the spandex thread that fiber number is 75 ~ 100D, and weft yams adopts the polyester filament that fiber number is 300 ~ 350D;
(2) concise: in the fluid cylinder of scouring machine, add water and 10 ~ 20 grams per liter NaOH, be mixed with concise liquid, bath raio is 26 ~ 29:1; Be warming up to after 60 ~ 70 ℃, base cloth is dropped in fluid cylinder, make coexist in fluid cylinder cycle rotation 5 ~ 10 minutes of concise liquid and base cloth one; Then be warming up to 80 ~ 100 ℃ of concise temperature, after concise 30 ~ 60 minutes, venting refining liquid, takes out base cloth after adding cold water washing;
(3) arrange: in the liquid bath of collator, add the waterproofing agent of water, 2.5 ~ 4.0 grams per liters, be mixed with dressing liquid, make base cloth one soak one and roll dressing liquid, pick-up is 50% ~ 70%; Base cloth is carried out in drying and setting machine to drying and shaping, the temperature of drying and shaping is 100 ~ 200 ℃ again, and the speed of a motor vehicle is 10 ~ 20 ms/min;
(4) binder resin: from cylinder and the middle process of netting cylinder, prime cement out, becomes point-like to be bonded on base cloth from the mesh of net cylinder by the base cloth after step (3) arranges; Base cloth continues to march to dusting device, sprinkles one deck powdered resin; Then through the vibration of vibrating device, powdered resin is sprinkling upon on base cloth equably; Through air pump and retracting device, the unnecessary powdered resin between point-like slurry is absorbed again, made powdered resin become point-like to be uniformly distributed in base cloth surface; Base cloth through bonding point-like resin is carried out to infrared heating, and heating-up temperature is 250 ~ 270 ℃, makes resin drying and is bonded on base cloth surface; Base cloth after infrared heating is carried out in stenter to stentering forming, stentering forming temperature is 150 ~ 170 ℃, and the speed of a motor vehicle is 10 ~ 20 ms/min, and door width is 122 ~ 152 ㎝.
2. the manufacture method that intermittent chain type as claimed in claim 1 is made the thick and heavy elasticity adhesion lining cloth of type, is characterized in that: described resin is copolyamide resinoid.
3. the manufacture method that intermittent chain type as claimed in claim 1 is made the thick and heavy elasticity adhesion lining cloth of type, is characterized in that: described prime cement is the mixture of NT200 slurry and 2PSUP slurry, and NT200 slurry is 1 ~ 3:1 with the weight ratio of 2PSUP slurry.
4. the manufacture method that intermittent chain type as claimed in claim 3 is made the thick and heavy elasticity adhesion lining cloth of type, is characterized in that: the colloid that the copolymer that described NT200 slurry is POLYPROPYLENE GLYCOL and polypropylene alcohol ester and water form.
5. the manufacture method that intermittent chain type as claimed in claim 3 is made the thick and heavy elasticity adhesion lining cloth of type, is characterized in that: described 2PSUP slurry is the 2P resin through pulverizing and the mixture of POLYPROPYLENE GLYCOL.
6. the manufacture method that intermittent chain type as claimed in claim 1 is made the thick and heavy elasticity adhesion lining cloth of type, is characterized in that: in described step (3), drying and shaping is carried out in drying and shaping chamber, described drying and shaping chamber comprises nine sizing chambers, the temperature of each sizing chamber is respectively 100 ~ 130 ℃ of Room, two 100 ~ 130 ℃ of Room, three 140 ~ 180 ℃ of Room, four 140 ~ 180 ℃ of Room, five 160 ~ 200 ℃ of Room, six 160 ~ 200 ℃ of Room, seven 160 ~ 200 ℃ of Room, eight 160 ~ 200 ℃ of Room, nine 160 ~ 200 ℃ of Room.
CN201210060867.7A 2012-03-09 2012-03-09 Manufacturing method of spaced chain stitch type heavy elastic bonding liner Active CN102599662B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104928954A (en) * 2015-06-11 2015-09-23 常熟新锦江印染有限公司 Printing method for polyester-cotton blended waterproof and moisture permeable fabric
CN105124813A (en) * 2015-09-29 2015-12-09 日东纺(中国)有限公司 Method for producing high-count and high-density lining type adhesive lining cloth
CN106072938B (en) * 2016-06-22 2018-04-17 长兴县志纬服装辅料有限公司 A kind of composite elastic waist lining and its production technology
CN207172901U (en) * 2017-02-17 2018-04-03 科德宝宝翎衬布(南通)有限公司 A kind of high-elastic recovery composite

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4450196A (en) * 1983-02-17 1984-05-22 Crown Textile Company Composite fusible interlining fabric and method
CN2086753U (en) * 1991-04-11 1991-10-16 辽宁省朝阳市衬布总厂 Thermally molten adhesive lining for weft and warp
JP3191908B2 (en) * 1995-06-28 2001-07-23 日本バイリーン株式会社 Composite nonwoven fabric and interlining using the same
CN201581194U (en) * 2009-12-15 2010-09-15 宁波宏泰服装辅料有限公司 Lining cloth of western-style clothes

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4450196A (en) * 1983-02-17 1984-05-22 Crown Textile Company Composite fusible interlining fabric and method
CN2086753U (en) * 1991-04-11 1991-10-16 辽宁省朝阳市衬布总厂 Thermally molten adhesive lining for weft and warp
JP3191908B2 (en) * 1995-06-28 2001-07-23 日本バイリーン株式会社 Composite nonwoven fabric and interlining using the same
CN201581194U (en) * 2009-12-15 2010-09-15 宁波宏泰服装辅料有限公司 Lining cloth of western-style clothes

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