CN105124813A - Method for producing high-count and high-density lining type adhesive lining cloth - Google Patents
Method for producing high-count and high-density lining type adhesive lining cloth Download PDFInfo
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- CN105124813A CN105124813A CN201510627823.1A CN201510627823A CN105124813A CN 105124813 A CN105124813 A CN 105124813A CN 201510627823 A CN201510627823 A CN 201510627823A CN 105124813 A CN105124813 A CN 105124813A
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Abstract
The invention relates to a method for producing high-count and high-density lining type adhesive lining cloth. The method is characterized by comprising the following process steps: (1), base cloth woven from polyester filament yarn is selected, warp and weft density of the base cloth is 120%-150% of that of the grey cloth with the conventional yarn count specification, and the difference of the warp density and the weft density of the base cloth is 0-10 pieces per inch; (2), scouring is performed; (3), finishing is performed; (4) resin is adhered to the base cloth. According to the method, functions of a lining and the adhesive lining cloth are combined, so that a product has all the characteristics of the adhesive lining cloth as well as the smooth, draping and three-dimensional effects of the lining, the high-count and high-density lining type adhesive lining cloth can meet requirements in two aspects simultaneously and is adhered to clothes fabric firmly and effectively, and clothes are more convenient to clip and design. The high-count and high-density lining type adhesive lining cloth can still keep excellent quality after repeated washing and dry cleaning in the late period by the aid of the excellent physical properties, and is a rare and good product.
Description
Technical field
The present invention relates to a kind of manufacture method of high-count and high-density lining type adhesion lining cloth, belong to textile garment technical field.
Background technology
The development of adhesion lining cloth more and more highlights its particularity and selectivity along with the diversification of clothes.For the dress ornament of some high-end fashion money, should select when selecting auxiliary material the adhesion lining cloth matched, selecting suitable lining again simultaneously, thus reaching the solid, gracefulness and the distinguished effect that manifest dress ornament.So lining and adhesion lining cloth be selected to high, large, the upper indispensable key factor of dress ornament.If that selects is improper, the quality of dress ornament directly can be affected.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of manufacture method of high-count and high-density lining type adhesion lining cloth is provided, had both met the general utility functions of adhesion lining cloth, and also had the feature of lining concurrently, two-in-one for the requirement of lining and lining cloth, reduce cost simultaneously.
According to technical scheme provided by the invention, the manufacture method of described high-count and high-density lining type adhesion lining cloth, is characterized in that, comprise following processing step:
(1) base cloth is selected: select polyester filament to weave and obtain Ji Bu, the warp of base cloth, latitudinal density are 120% ~ 150% of existing yarn count specification grey cloth, the warp-wise of base cloth and latitudinal density difference 0 ~ 10/inch;
(2) concise: in the fluid cylinder of scouring machine, add lubricant and 0.1 ~ 1.0 grams per liter refining remover in water and 1.0 ~ 3.0 grams per liter desizing agents, 0.1 ~ 1.0 grams per liter dispersant, 0.1 ~ 0.5 grams per liter bath, be mixed with concise liquid, bath raio is 26 ~ 29:1; After being warming up to 80 ~ 90 DEG C, base cloth is dropped in fluid cylinder, make concise liquid and the base cloth one fluid cylinder Inner eycle that coexists rotate 5 ~ 10 minutes; Then be warming up to temperature 95 ~ 100 DEG C, after concise 30 ~ 60 minutes, venting refining liquid, takes out base cloth after adding cold water washing;
(3) arrange: in the liquid bath of collator, add water, 1.5 ~ 2.5 grams per liter waterproofing agents, 0.2 ~ 0.5 grams per liter antistatic agent and 4 ~ 6 grams per liter leavening agents, be mixed with dressing liquid, base cloth one soaks one and rolls dressing liquid, and pick-up is 50% ~ 70%; Again base cloth is carried out drying and shaping in drying and setting machine, the temperature of drying and shaping is: 100 ~ 200 DEG C, and the speed of a motor vehicle is 30 ~ 40 ms/min;
(4) binder resin: the Ji Bu after arrangement is from the middle process of cylinder and net cylinder, and prime cement out, becomes point-like to be bonded at Ji Bushang from the mesh of net cylinder; Ji Bu proceeds to dusting device, sprinkles one deck powdered resin; Then through the vibration of vibrating device, powdered resin is made to be sprinkling upon Ji Bushang equably; Again through air pump and retracting device, the unnecessary powdered resin between point-like slurry is absorbed, makes powdered resin become point-like to be uniformly distributed in scrim surfaces; Carry out infrared heating to the Ji Bu through bonding point-like resin, heating-up temperature is: 220 ~ 400 DEG C, makes resin drying and is bonded on scrim surfaces; Ji Bu after infrared heating is carried out stentering forming in stenter, and stentering forming temperature is 120 ~ 160 DEG C, and the speed of a motor vehicle is: 25 ~ 40 ms/min, and door width is 122 ~ 152 ㎝.
Further, described resin is polyamide-based, polyethylene, copolyamide class, polyester or polyvinyl alcohol resin.
Further, described prime cement is the colloid that the copolymer of POLYPROPYLENE GLYCOL and polypropylene alcohol ester and water are formed.
Further, between step (2) and step (3), also comprise staining procedure: in dyeing machinery, add water and 0.1 ~ 1.0 grams per liter dispersant, bath raio is 26 ~ 28:1; First dally dyeing machinery after 5 ~ 8 minutes, is warming up to 40 ~ 50 DEG C, enters Ji Bu; Add 1.0 ~ 2.5 grams per liter dyestuffs, be warming up to 130 ~ 140 DEG C, running 30 ~ 50min; Be cooled to 70 ~ 80 DEG C, keep 30 ~ 60min; Add 1.0 ~ 5.0 grams per liter reducing agents, loose colour residual for scrim surfaces after dyeing is washed away; Ji Bu after dyeing is washed, and takes out after being cooled to normal temperature.
Further, in described step (3), drying and shaping room comprises nine sizing rooms, and the temperature of each sizing room is respectively 100 ~ 130 DEG C, a Room, two 100 ~ 130 DEG C, Room, three 140 ~ 180 DEG C, Room, four 140 ~ 180 DEG C, Room, five 160 ~ 200 DEG C, Room, six 160 ~ 200 DEG C, Room, seven 160 ~ 200 DEG C, Room, eight 160 ~ 200 DEG C, Room, nine 160 ~ 200 DEG C, Room.
Further, the warp-wise density of described base cloth is 70 ~ 80/inch, and latitudinal density is 50 ~ 60/inch.
Further, the warp-wise density of described base cloth is 90 ~ 100/inch, and latitudinal density is 80 ~ 90/inch.
The function of lining and adhesion lining cloth unites two into one by high-count and high-density lining type adhesion lining cloth of the present invention, outside product had both been had all features that adhesion lining cloth possesses, has smooth, property of hanging down, the three-dimensional effect of lining concurrently.In addition, on general high-end dress ornament, suitable adhesion lining cloth and the lining matched is selected to be the key factors promoting dress ornament quality, also can be significantly increased on cost simultaneously, and new high-count and high-density type adhesion lining cloth can meet the requirement of two aspects simultaneously, and firmly, effectively bond with clothing fabric, the cutting of more convenient dress ornament, design.The physical property of its excellence, after the repeatedly water, dry-cleaning in later stage, still can keep excellent quality, be a rare good product.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described.
The function of lining and adhesion lining cloth unites two into one by high-count and high-density lining type adhesion lining cloth of the present invention, outside product had both been had all features that adhesion lining cloth possesses, has smooth, property of hanging down, the three-dimensional effect of lining concurrently.In order to realize this object, product has a distinctive style when the making of Ji Bu, specially improves the density through, broadwise.According to real data display, warp-wise density is more than 120% of the common money of same yarn count specification, and latitudinal density is more than 150% of the common money of same yarn count.The long fine base cloth of generally common terylene, its warp, latitudinal density difference 20 ~ 30/inch, and within difference 0 ~ 10/inch of its warp of high-count and high-density lining type adhesion lining cloth, broadwise, and the fabric warp of general lining, latitudinal density are also very nearly the same, so base cloth can realize the density requirements of lining completely.In addition, on general high-end dress ornament, suitable adhesion lining cloth and the lining matched is selected to be the key factors promoting dress ornament quality, also can be significantly increased on cost simultaneously, and new high-count and high-density type adhesion lining cloth can meet the requirement of two aspects simultaneously, and firmly, effectively bond with clothing fabric, the cutting of more convenient dress ornament, design.The physical property of its excellence, after the repeatedly water, dry-cleaning in later stage, still can keep excellent quality, be a rare good product.
Desizing agent used in the present invention provides for Jiang Wuxi Hua Yun Chemical Co., Ltd..
Dispersant used in the present invention, lubricant in bath, refining remover provides for Shanghai Sheng Yue textile material Co., Ltd.
Dyestuff used in the present invention is the dyestuff that double happiness dragon (Shanghai) trade Co., Ltd sells.
Reducing agent used in the present invention provides for Wuxi City Qin Cheng trade Co., Ltd.
Waterproofing agent used in the present invention provides for Zhejiang Province Chuanhua Co., Ltd.
Antistatic agent used in the present invention, leavening agent are all for Zhejiang Province Chuanhua Co., Ltd provides.
The NT200 that prime cement used in the present invention provides for Japanese ball is red.
Resin used in the present invention provides for EMS.
Embodiment one: a kind of manufacture method of high-count and high-density lining type adhesion lining cloth, comprises following processing step:
(1) base cloth is selected: select polyester filament to weave and obtain Ji Bu, yarn count is 20D/24F, and the warp-wise density of base cloth is 91/inch, and latitudinal density is 86/inch;
(2) concise: in the fluid cylinder of scouring machine, add lubricant and 0.1 grams per liter refining remover in water and 1.0 grams per liter desizing agents, 0.1 grams per liter dispersant, 0.1 grams per liter bath, be mixed with concise liquid, bath raio is 26:1; After being warming up to 80 DEG C, base cloth is dropped in fluid cylinder, make concise liquid and the base cloth one fluid cylinder Inner eycle that coexists rotate 10 minutes; Then be warming up to temperature 95 DEG C, after concise 60 minutes, venting refining liquid, takes out base cloth after adding cold water washing;
(3) staining procedure: add water and 0.1 grams per liter dispersant in dyeing machinery, bath raio is 26:1; First dally dyeing machinery after 8 minutes, is warming up to 40 DEG C, enters Ji Bu; Add 1.0 grams per liter dyestuffs, be warming up to 130 DEG C, running 50min; Be cooled to 70 DEG C, keep 60min; Add 1.0 grams per liter reducing agents, loose colour residual for scrim surfaces after dyeing is washed away; Ji Bu after dyeing is washed, and takes out after being cooled to normal temperature; Described drying and shaping room comprises nine sizing rooms, and the temperature of each sizing room is respectively 100 DEG C, a Room, two 100 DEG C, Room, three 140 DEG C, Room, four 140 DEG C, Room, five 160 DEG C, Room, six 160 DEG C, Room, seven 160 DEG C, Room, eight 160 DEG C, Room, nine 160 DEG C, Room;
(4) arrange: in the liquid bath of collator, add water, 1.5 grams per liter waterproofing agents, 0.2 grams per liter antistatic agent and 4 grams per liter leavening agents, be mixed with dressing liquid, base cloth one soaks one and rolls dressing liquid, and pick-up is 50%; Again base cloth is carried out drying and shaping in drying and setting machine, the temperature of drying and shaping is: 100 DEG C, and the speed of a motor vehicle is 30 ms/min;
(5) binder resin: the Ji Bu after arrangement is from the middle process of cylinder and net cylinder, and prime cement out, becomes point-like to be bonded at Ji Bushang from the mesh of net cylinder; Ji Bu proceeds to dusting device, sprinkles one deck powdered resin, and tree tree adopts polyester resin; Then through the vibration of vibrating device, powdered resin is made to be sprinkling upon Ji Bushang equably; Again through air pump and retracting device, the unnecessary powdered resin between point-like slurry is absorbed, makes powdered resin become point-like to be uniformly distributed in scrim surfaces; Carry out infrared heating to the Ji Bu through bonding point-like resin, heating-up temperature is: 220 DEG C, makes resin drying and is bonded on scrim surfaces; Ji Bu after infrared heating is carried out stentering forming in stenter, and stentering forming temperature is 120 DEG C, and the speed of a motor vehicle is: 25 ms/min, and door width is 122 ㎝.The finished product density of the adhesion lining cloth obtained is 110 × 104, water resistance more than 80%, bonding force: more than 500g/inch.
Embodiment two: a kind of manufacture method of high-count and high-density lining type adhesion lining cloth, comprises following processing step:
(1) base cloth is selected: select polyester filament to weave and obtain Ji Bu, the yarn count of base cloth is 30D/24F, and the warp-wise density of base cloth is 91/inch, and latitudinal density is 86/inch;
(2) concise: in the fluid cylinder of scouring machine, add lubricant and 1.0 grams per liter refining removers in water and 3.0 grams per liter desizing agents, 1.0 grams per liter dispersants, 0.5 grams per liter bath, be mixed with concise liquid, bath raio is 29:1; After being warming up to 90 DEG C, base cloth is dropped in fluid cylinder, make concise liquid and the base cloth one fluid cylinder Inner eycle that coexists rotate 5 minutes; Then be warming up to temperature 100 DEG C, after concise 30 minutes, venting refining liquid, takes out base cloth after adding cold water washing;
(3) staining procedure: add water and 1.0 grams per liter dispersants in dyeing machinery, bath raio is 28:1; First dally dyeing machinery after 5 minutes, is warming up to 50 DEG C, enters Ji Bu; Add 2.5 grams per liter dyestuffs, be warming up to 140 DEG C, running 30min; Be cooled to 80 DEG C, keep 30min; Add 5.0 grams per liter reducing agents, loose colour residual for scrim surfaces after dyeing is washed away; Ji Bu after dyeing is washed, and takes out after being cooled to normal temperature; Described drying and shaping room comprises nine sizing rooms, and the temperature of each sizing room is respectively 130 DEG C, a Room, two 130 DEG C, Room, three 180 DEG C, Room, four 180 DEG C, Room, five 200 DEG C, Room, six 200 DEG C, Room, seven 200 DEG C, Room, eight 200 DEG C, Room, nine 200 DEG C, Room;
(4) arrange: in the liquid bath of collator, add water, 2.5 grams per liter waterproofing agents, 0.5 grams per liter antistatic agent and 6 grams per liter leavening agents, be mixed with dressing liquid, base cloth one soaks one and rolls dressing liquid, and pick-up is 70%; Again base cloth is carried out drying and shaping in drying and setting machine, the temperature of drying and shaping is: 200 DEG C, and the speed of a motor vehicle is 40 ms/min;
(5) binder resin: the Ji Bu after arrangement is from the middle process of cylinder and net cylinder, and prime cement out, becomes point-like to be bonded at Ji Bushang from the mesh of net cylinder; Ji Bu proceeds to dusting device, sprinkles one deck powdered resin, and tree tree adopts polyester resin; Then through the vibration of vibrating device, powdered resin is made to be sprinkling upon Ji Bushang equably; Again through air pump and retracting device, the unnecessary powdered resin between point-like slurry is absorbed, makes powdered resin become point-like to be uniformly distributed in scrim surfaces; Carry out infrared heating to the Ji Bu through bonding point-like resin, heating-up temperature is: 400 DEG C, makes resin drying and is bonded on scrim surfaces; Ji Bu after infrared heating is carried out stentering forming in stenter, and stentering forming temperature is 160 DEG C, and the speed of a motor vehicle is: 40 ms/min, and door width is 152 ㎝.The close virtue of finished product of the adhesion lining cloth obtained is 110 × 102, water resistance more than 80%, bonding force 600g/inch.
Embodiment three: a kind of manufacture method of high-count and high-density lining type adhesion lining cloth, comprises following processing step:
(1) base cloth is selected: select polyester filament to weave and obtain Ji Bu,
The warp-wise density of base cloth is 75/inch, and latitudinal density is 55/inch, and the warp-wise density of base cloth is 95/inch, and latitudinal density is 85/inch;
(2) concise: in the fluid cylinder of scouring machine, add lubricant and 0.5 grams per liter refining remover in water and 2.0 grams per liter desizing agents, 0.5 grams per liter dispersant, 0.4 grams per liter bath, be mixed with concise liquid, bath raio is 28:1; After being warming up to 85 DEG C, base cloth is dropped in fluid cylinder, make concise liquid and the base cloth one fluid cylinder Inner eycle that coexists rotate 6 minutes; Then be warming up to temperature 96 DEG C, after concise 50 minutes, venting refining liquid, takes out base cloth after adding cold water washing;
(3) staining procedure: add water and 0.5 grams per liter dispersant in dyeing machinery, bath raio is 27:1; First dally dyeing machinery after 6 minutes, is warming up to 45 DEG C, enters Ji Bu; Add 2.0 grams per liter dyestuffs, be warming up to 135 DEG C, running 40min; Be cooled to 75 DEG C, keep 50min; Add 4.0 grams per liter reducing agents, loose colour residual for scrim surfaces after dyeing is washed away; Ji Bu after dyeing is washed, and takes out after being cooled to normal temperature; Described drying and shaping room comprises nine sizing rooms, and the temperature of each sizing room is respectively 110 DEG C, a Room, two 110 DEG C, Room, three 150 DEG C, Room, four 155 DEG C, Room, five 170 DEG C, Room, six 175 DEG C, Room, seven 180 DEG C, Room, eight 190 DEG C, Room, nine 195 DEG C, Room;
(4) arrange: in the liquid bath of collator, add water, 2.0 grams per liter waterproofing agents, 0.4 grams per liter antistatic agent and 5 grams per liter leavening agents, be mixed with dressing liquid, base cloth one soaks one and rolls dressing liquid, and pick-up is 60%; Again base cloth is carried out drying and shaping in drying and setting machine, the temperature of drying and shaping is: 150 DEG C, and the speed of a motor vehicle is 35 ms/min;
(5) binder resin: the Ji Bu after arrangement is from the middle process of cylinder and net cylinder, and prime cement out, becomes point-like to be bonded at Ji Bushang from the mesh of net cylinder; Ji Bu proceeds to dusting device, sprinkles one deck powdered resin, and tree tree adopts polyester resin; Then through the vibration of vibrating device, powdered resin is made to be sprinkling upon Ji Bushang equably; Again through air pump and retracting device, the unnecessary powdered resin between point-like slurry is absorbed, makes powdered resin become point-like to be uniformly distributed in scrim surfaces; Carry out infrared heating to the Ji Bu through bonding point-like resin, heating-up temperature is: 300 DEG C, makes resin drying and is bonded on scrim surfaces; Ji Bu after infrared heating is carried out stentering forming in stenter, and stentering forming temperature is 150 DEG C, and the speed of a motor vehicle is: 30 ms/min, and door width is 144 ㎝.
Claims (7)
1. a manufacture method for high-count and high-density lining type adhesion lining cloth, is characterized in that, comprises following processing step:
(1) base cloth is selected: select polyester filament to weave and obtain Ji Bu, the warp of base cloth, latitudinal density are 120% ~ 150% of existing yarn count specification grey cloth, the warp-wise of base cloth and latitudinal density difference 0 ~ 10/inch;
(2) concise: in the fluid cylinder of scouring machine, add lubricant and 0.1 ~ 1.0 grams per liter refining remover in water and 1.0 ~ 3.0 grams per liter desizing agents, 0.1 ~ 1.0 grams per liter dispersant, 0.1 ~ 0.5 grams per liter bath, be mixed with concise liquid, bath raio is 26 ~ 29:1; After being warming up to 80 ~ 90 DEG C, base cloth is dropped in fluid cylinder, make concise liquid and the base cloth one fluid cylinder Inner eycle that coexists rotate 5 ~ 10 minutes; Then be warming up to temperature 95 ~ 100 DEG C, after concise 30 ~ 60 minutes, venting refining liquid, takes out base cloth after adding cold water washing;
(3) arrange: in the liquid bath of collator, add water, 1.5 ~ 2.5 grams per liter waterproofing agents, 0.2 ~ 0.5 grams per liter antistatic agent and 4 ~ 6 grams per liter leavening agents, be mixed with dressing liquid, base cloth one soaks one and rolls dressing liquid, and pick-up is 50% ~ 70%; Again base cloth is carried out drying and shaping in drying and setting machine, the temperature of drying and shaping is: 100 ~ 200 DEG C, and the speed of a motor vehicle is 30 ~ 40 ms/min;
(4) binder resin: the Ji Bu after arrangement is from the middle process of cylinder and net cylinder, and prime cement out, becomes point-like to be bonded at Ji Bushang from the mesh of net cylinder; Ji Bu proceeds to dusting device, sprinkles one deck powdered resin; Then through the vibration of vibrating device, powdered resin is made to be sprinkling upon Ji Bushang equably; Again through air pump and retracting device, the unnecessary powdered resin between point-like slurry is absorbed, makes powdered resin become point-like to be uniformly distributed in scrim surfaces; Carry out infrared heating to the Ji Bu through bonding point-like resin, heating-up temperature is: 220 ~ 400 DEG C, makes resin drying and is bonded on scrim surfaces; Ji Bu after infrared heating is carried out stentering forming in stenter, and stentering forming temperature is 120 ~ 160 DEG C, and the speed of a motor vehicle is: 25 ~ 40 ms/min, and door width is 122 ~ 152 ㎝.
2. the manufacture method of high-count and high-density lining type adhesion lining cloth as claimed in claim 1, is characterized in that: described resin is polyamide-based, polyethylene, copolyamide class, polyester or polyvinyl alcohol resin.
3. the manufacture method of high-count and high-density lining type adhesion lining cloth as claimed in claim 1, is characterized in that: described prime cement is the colloid that the copolymer of POLYPROPYLENE GLYCOL and polypropylene alcohol ester and water are formed.
4. the manufacture method of high-count and high-density lining type adhesion lining cloth as claimed in claim 1, is characterized in that: between step (2) and step (3), also comprise staining procedure: in dyeing machinery, add water and 0.1 ~ 1.0 grams per liter dispersant, bath raio is 26 ~ 28:1; First dally dyeing machinery after 5 ~ 8 minutes, is warming up to 40 ~ 50 DEG C, enters Ji Bu; Add 1.0 ~ 2.5 grams per liter dyestuffs, be warming up to 130 ~ 140 DEG C, running 30 ~ 50min; Be cooled to 70 ~ 80 DEG C, keep 30 ~ 60min; Add 1.0 ~ 5.0 grams per liter reducing agents, loose colour residual for scrim surfaces after dyeing is washed away; Ji Bu after dyeing is washed, and takes out after being cooled to normal temperature.
5. the manufacture method of high-count and high-density lining type adhesion lining cloth as claimed in claim 1, it is characterized in that: in described step (3), drying and shaping room comprises nine sizing rooms, and the temperature of each sizing room is respectively 100 ~ 130 DEG C, a Room, two 100 ~ 130 DEG C, Room, three 140 ~ 180 DEG C, Room, four 140 ~ 180 DEG C, Room, five 160 ~ 200 DEG C, Room, six 160 ~ 200 DEG C, Room, seven 160 ~ 200 DEG C, Room, eight 160 ~ 200 DEG C, Room, nine 160 ~ 200 DEG C, Room.
6. the manufacture method of high-count and high-density lining type adhesion lining cloth as claimed in claim 1, is characterized in that: the warp-wise density of described base cloth is 70 ~ 80/inch, and latitudinal density is 50 ~ 60/inch.
7. the manufacture method of high-count and high-density lining type adhesion lining cloth as claimed in claim 1, is characterized in that: the warp-wise density of described base cloth is 90 ~ 100/inch, and latitudinal density is 80 ~ 90/inch.
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Cited By (1)
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| CN106192416A (en) * | 2016-07-29 | 2016-12-07 | 日东纺(中国)有限公司 | The processing technology of copper blend polyester type adhesion lining cloth |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20151209 |