CN102560819A - Production method of zero release woven fabric - Google Patents
Production method of zero release woven fabric Download PDFInfo
- Publication number
- CN102560819A CN102560819A CN2012100187343A CN201210018734A CN102560819A CN 102560819 A CN102560819 A CN 102560819A CN 2012100187343 A CN2012100187343 A CN 2012100187343A CN 201210018734 A CN201210018734 A CN 201210018734A CN 102560819 A CN102560819 A CN 102560819A
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- CN
- China
- Prior art keywords
- woven fabric
- production method
- shuttle
- yarn
- zero
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
Abstract
The invention relates to a production method of a zero release woven fabric, in particular to a production method of a zero release natural-color woven fabric. The method comprises the following steps of: preparing mercerized natural-color yarn, and carrying out sizing agent-free weaving and after finishing on the yarn on a weaving machine, to obtain the zero release woven fabric. The production method is used for producing the woven fabric by combining a production method of a zero release mercerized natural-color yarn with a production method of a sizing agent-free woven fabric, so as to finally obtain an environment-friendly natural color woven fabric.
Description
Technical field
The present invention relates to a kind of production method of shuttle-woven fabric, specifically a kind of production method of zero-emission shuttle-woven fabric.
Background technology
Yarn was owing to the friction that will bear weaving process when shuttle-woven fabric was weaved, and the surface can produce filoplume, bears stronger tensile force simultaneously; Thereby need before weaving through last slurry process, to improve yarn strength and surface smoothness, the slurry majority that still uses at present is the mixed slurry of starch and PVA type; Be prone to produce waste water after the destarch; Cause environmental pollution, in this case, I take charge of through years of researches; Develop the production technology (having obtained license at present) of slurry-free shuttle-woven fabric; In conjunction with the zero-discharge production process that existing mercerising is produced, the present invention mainly applies for protecting the crude silk light that utilizes zero-emission to produce to carry out slurry-free and weaves, thereby obtains a kind of production method of shuttle-woven fabric of complete zero-emission production.
Summary of the invention
The present invention has mainly overcome the pollution problem of existing shuttle-woven fabric in weaving, and a kind of shuttle-woven fabric production method of pollution-free, zero-emission is provided.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
A kind of production method of zero-emission shuttle-woven fabric, method is following, and preparation mercerising true qualities yarn does not have slurry with above-mentioned yarn again and weaves, afterwards puts in order on loom, promptly get shuttle-woven fabric.
Mercerising true qualities yarn preparation method is, at first carries out yarn singeing, reeling, above-mentioned yarn carried out mercerising handle in Mercerising machines for yarns; Alkali concn is in the treatment fluid: the 25-30 Baume degrees; Treatment fluid temperature: 20-25 ℃, apply tension force: stretching 2-6%, the processing time is 6.5-8.5min.
The burner temperature of singeing is 950-1000 ℃, and the speed of a motor vehicle is 750-950 m/min, and the back yam surface of singing requires bright and clean, no yellowish-white and uneven singeing phenomenon, and the strand of reeling heavily is 550g.
Before weaving, with the length of mercerized yarn by designing requirement, directly assortment becomes the parallel yarn of fabric width to be wound on the warp axle or beam of a loom of loom, weaves again.
Postfinishing process does, the lining washing, and temperature is 70-90 ℃, time 5-15 min, and then use cold wash 3-9min.
Be the lining stoving process behind the postfinishing process, be about to lining and in heat setting machine, dry that temperature is 110-130 ℃, the speed of a motor vehicle is 15m/min, and the time is 2-4min.
Back arrangement is compared with common shuttle-woven fabric, has save desizing, and other finishing process can be selected to implement according to the desired style quality of lining, for example singes, technologies such as mercerising, liquid ammonia finishing.
Compare with existing shuttle-woven fabric on the market, this lining has following advantage:
1, adopt zero-emission mercerized finish method, mercerising true qualities yarn strength and surface hairiness after handling through mercerising can reach requirements of weaving process, can directly be used for the production of slurry-free shuttle-woven fabric; Because adopt the zero-emission production method in the mercerizing thread production process,, realized the recovery of alkali lye and heat energy again so avoided discharge of wastewater;
2, avoid starching, desizing method in the production process of no slurry shuttle-woven fabric, reduced discharge of wastewater, realized environmental protection.
The specific embodiment
Below the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein only is used for explanation and explains the present invention, and be not used in qualification the present invention.
Embodiment 1
The processing method of 80S/2 mercerising true qualities shuttle-woven fabric:
1, with the mercerized finish of singing of 80S/2 true qualities yarn: the burner temperature of singeing is 950 ℃, and the speed of a motor vehicle is 950 m/min, and the back yam surface of singing requires bright and clean, no yellowish-white and uneven singeing phenomenon, and the strand of reeling heavily is 550g.Yarn after singing carries out mercerising in Mercerising machines for yarns handles, and soda bath concentration is in the treatment fluid: 25 Baume degrees, and treatment fluid temperature: 25 ℃, apply tension force: stretch 6%, the processing time is 6.5min;
2, the above-mentioned crude silk light of putting in order is adopted Switzerland ZC-C-180 warping machines warping, on Switzerland's Suhl longevity gripper shuttle loom of P7100B360NI-1EPRD1, weave then, weaving structure is a satin weave;
3, lining washing: adopt common rinsing machine to wash, temperature is 70 ℃, times 15 min, and then use cold wash 8min.The lining water-washing process is to remove anti-wear agent, the wax on the lining, contains in the water lotion to move back grinding agent, dewax agent;
4, lining oven dry: lining is dried in heat setting machine, and temperature is 110 ℃, and the speed of a motor vehicle is 15m/min, and the time is 2min; 5, typing: in setting machine,, move fabric to regulation fabric width 1.4 meters, make colored type, density adhere to specification (industry current techique) with the fabric stentering forming;
6, preshrunk: preshrunk in preshrinking machine reaches below 3% fabric shrinkage.
Embodiment 2
The processing method of 100S/2 mercerising satin weave printed fabric:
1, with the mercerized finish of singing of true qualities yarn: the burner temperature of singeing is 1000 ℃, and the speed of a motor vehicle is 750 m/min, and the back yam surface of singing requires bright and clean, no yellowish-white and uneven singeing phenomenon, and the strand of reeling heavily is 550g.Yarn after singing carries out mercerising in Mercerising machines for yarns handles, and soda bath concentration is in the treatment fluid: 30 Baume degrees, and treatment fluid temperature: 20 ℃, apply tension force: stretch 2%, the processing time is 8.5min;
2, the above-mentioned crude silk light of putting in order is adopted Switzerland ZC-C-180 warping machines warping, on Switzerland's Suhl longevity gripper shuttle loom of P7100B360NI-1EPRD1, weave then, weaving structure is a satin weave;
3, lining washing: adopt common rinsing machine to wash, temperature is 90 ℃, time 5min, and then use cold wash 3min.The lining water-washing process is to remove anti-wear agent, the wax on the lining, contains in the water lotion to move back grinding agent, dewax agent;
4, lining oven dry: lining is dried in heat setting machine, and temperature is 130 ℃, and the speed of a motor vehicle is 15m/min, and the time is 4min; 5, typing: in setting machine,, move fabric to regulation fabric width 1.6 meters, make colored type, density adhere to specification (industry current techique) with the fabric stentering forming;
6, preshrunk: preshrunk in preshrinking machine reaches below 3% fabric shrinkage.
What should explain at last is: the above is merely the preferred embodiments of the present invention; Be not limited to the present invention; Although the present invention has been carried out detailed explanation with reference to previous embodiment; For a person skilled in the art, it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement.All within spirit of the present invention and principle, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. the production method of a zero-emission shuttle-woven fabric, it is characterized in that: method is following, and preparation mercerising true qualities yarn does not have above-mentioned yarn that slurry is weaved, the back arrangement again on loom, promptly get the zero-emission shuttle-woven fabric.
2. the production method of zero-emission shuttle-woven fabric according to claim 1; It is characterized in that: mercerising true qualities yarn preparation method is, at first carries out yarn singeing, reeling, above-mentioned yarn carried out mercerising handle in Mercerising machines for yarns; Alkali concn is in the treatment fluid: the 25-30 Baume degrees; Treatment fluid temperature: 20-25 ℃, apply tension force: stretching 2-6%, the processing time is 6.5-8.5min.
3. the production method of zero-emission shuttle-woven fabric according to claim 2 is characterized in that: the burner temperature of singeing is 950-1000 ℃, and the speed of a motor vehicle is 750-950 m/min, and the strand of reeling heavily is 550g.
4. according to the production method of claim 1 or 2 or 3 described zero-emission shuttle-woven fabrics, it is characterized in that: before weaving, with the length of mercerized yarn by designing requirement, directly assortment becomes the parallel yarn of fabric width to be wound on the warp axle or beam of a loom of loom, weaves again.
5. according to the production method of claim 1 or 2 or 3 described zero-emission natural color cotton shuttle-woven fabrics, it is characterized in that: postfinishing process does, the lining washing, and temperature is 70-90 ℃, time 5-15 min, and then use cold wash 3-9min.
6. the production method of zero-emission natural color cotton shuttle-woven fabric according to claim 5; It is characterized in that: be the lining stoving process behind the postfinishing process, be about to lining and in heat setting machine, dry that temperature is 110-130 ℃; The speed of a motor vehicle is 15m/min, and the time is 2-4min.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100187343A CN102560819A (en) | 2012-01-20 | 2012-01-20 | Production method of zero release woven fabric |
| PCT/CN2012/000481 WO2013106966A1 (en) | 2012-01-20 | 2012-04-11 | Process for manufacturing woven fabric with zero emissions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100187343A CN102560819A (en) | 2012-01-20 | 2012-01-20 | Production method of zero release woven fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102560819A true CN102560819A (en) | 2012-07-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100187343A Pending CN102560819A (en) | 2012-01-20 | 2012-01-20 | Production method of zero release woven fabric |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN102560819A (en) |
| WO (1) | WO2013106966A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102817156A (en) * | 2012-08-30 | 2012-12-12 | 无锡嘉德纺织制品有限公司 | Production method of woven fabric |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB404851A (en) * | 1933-05-09 | 1934-01-25 | Alfred Laurence Helwith | Improvements in textile fabrics and methods of making the same |
| CN1210165A (en) * | 1997-08-29 | 1999-03-10 | 山东雪燕(集团)公司 | Process of dual mercerized and dual singered cotton fabrics |
| CN1600916A (en) * | 2004-10-25 | 2005-03-30 | 无锡市天然纺织实业有限公司 | Method fro fabricating mercerizing thread of natural color cotton |
| CN101403157A (en) * | 2008-10-20 | 2009-04-08 | 无锡市天然纺织实业有限公司 | Slurry-free shirt face fabric with cotton warp and production method thereof |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1064904A (en) * | 1991-03-15 | 1992-09-30 | 四川省平昌县卫生材料厂 | Non-sizing weaving |
| CN101348963A (en) * | 2007-07-20 | 2009-01-21 | 阴宗杰 | Unsized weaving method |
| CN101514057A (en) * | 2008-11-26 | 2009-08-26 | 浙江美欣达印染集团股份有限公司 | Method for recycling textile, printing and dyeing wastewater |
| CN102011245B (en) * | 2010-12-23 | 2013-07-10 | 安徽华茂纺织股份有限公司 | Production method of pulpless purified cotton woven grey cloth |
-
2012
- 2012-01-20 CN CN2012100187343A patent/CN102560819A/en active Pending
- 2012-04-11 WO PCT/CN2012/000481 patent/WO2013106966A1/en active Application Filing
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB404851A (en) * | 1933-05-09 | 1934-01-25 | Alfred Laurence Helwith | Improvements in textile fabrics and methods of making the same |
| CN1210165A (en) * | 1997-08-29 | 1999-03-10 | 山东雪燕(集团)公司 | Process of dual mercerized and dual singered cotton fabrics |
| CN1600916A (en) * | 2004-10-25 | 2005-03-30 | 无锡市天然纺织实业有限公司 | Method fro fabricating mercerizing thread of natural color cotton |
| CN101403157A (en) * | 2008-10-20 | 2009-04-08 | 无锡市天然纺织实业有限公司 | Slurry-free shirt face fabric with cotton warp and production method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 阎克路: "《染整工艺学教程 第一分册》", 30 September 2005 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102817156A (en) * | 2012-08-30 | 2012-12-12 | 无锡嘉德纺织制品有限公司 | Production method of woven fabric |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013106966A1 (en) | 2013-07-25 |
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Application publication date: 20120711 |