CN103451979B - Processing method of colorful brocade fabric - Google Patents
Processing method of colorful brocade fabric Download PDFInfo
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- CN103451979B CN103451979B CN201310385795.8A CN201310385795A CN103451979B CN 103451979 B CN103451979 B CN 103451979B CN 201310385795 A CN201310385795 A CN 201310385795A CN 103451979 B CN103451979 B CN 103451979B
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- yarn
- dye
- warping
- brocade
- processing method
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- 239000004744 fabric Substances 0.000 title claims abstract description 44
- 238000003672 processing method Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000009976 warp beam dyeing Methods 0.000 claims abstract description 9
- 239000000975 dye Substances 0.000 claims description 68
- 238000004043 dyeing Methods 0.000 claims description 14
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 10
- 239000000344 soap Substances 0.000 claims description 10
- 238000009970 yarn dyeing Methods 0.000 claims description 10
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical group [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 8
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 7
- 239000004202 carbamide Substances 0.000 claims description 7
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 6
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 239000010446 mirabilite Substances 0.000 claims description 6
- 239000011780 sodium chloride Substances 0.000 claims description 5
- 238000009965 tatting Methods 0.000 claims description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 4
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 3
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims description 2
- 238000009941 weaving Methods 0.000 abstract description 6
- 238000010025 steaming Methods 0.000 abstract description 4
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 238000001035 drying Methods 0.000 abstract 1
- 239000002932 luster Substances 0.000 abstract 1
- 239000003086 colorant Substances 0.000 description 7
- 239000002759 woven fabric Substances 0.000 description 5
- 238000009992 mercerising Methods 0.000 description 4
- 238000004513 sizing Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000985 reactive dye Substances 0.000 description 3
- PXFBZOLANLWPMH-UHFFFAOYSA-N 16-Epiaffinine Natural products C1C(C2=CC=CC=C2N2)=C2C(=O)CC2C(=CC)CN(C)C1C2CO PXFBZOLANLWPMH-UHFFFAOYSA-N 0.000 description 1
- 241000208202 Linaceae Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- Coloring (AREA)
Abstract
The invention discloses a processing method of a colorful brocade fabric. The processing method of the colorful brocade fabric is characterized by comprising the following process steps: a, warping, b, beam dyeing, c, steaming color fixing, d, soaping, e, drying, f, shuttle weaving and g, after finishing. The processing method is characterized in that warping treatment is firstly performed on yarns and then beam dyeing is carried out to obtain beam-dyed yarns with consistent circulation law and circulation length; next, weaving is performed according to a designed style; after finishing is performed on the fabric so that the unique-style shuttle weaved fabric like colorful brocade can be obtained. The colorful brocade fabric has a multiple-color cycle, and is bright in color, smooth and fine in hand feeling, soft, slip and glutinous, and also strong in drapability; simultaneously, the colorful brocade fabric has special bright and smooth luster, moisture absorption and hand feeling that the high-grade fabric has, and also has the unique characteristic of affinity to skin.
Description
Technical field
The present invention relates to a kind of processing method of shuttle-woven fabric, specifically a kind of fabric then the warp beam yarn section of carrying out dye being weaved a kind of novel style obtained through tatting, name is called seven bright cloud brocade fabrics.
Background technology
The color of colored shuttle-woven fabric be generally adopt yarn through contaminating, section dye dyed woven obtains or the mode Dry Sack such as the section of employing dye, dip-dye, spray-painting and process obtained after weaving fabric.
Due to traditional dyeing mode weave before yarn dyeing, one adopts to contaminate, the fabric unit color obtained is same, another kind adopts section dye mode, existing yarn line segment dyeing technique is reeled yarn section dye, can contaminate in number of colors in color interval length and a circulation and all have some limitations, if the process before weaving makes Yarn break will affect the gap length of color simultaneously, the whole style of broken ring fabric, tatting causes without circulation law and the in disorder phenomenon of flower pattern after weaving, this is that conventional section dye cannot in the most direct reason of the enterprising enforcement of shuttle-woven fabric.
Summary of the invention
The technical problem to be solved in the present invention overcomes existing defect, provides and can control pattern, facing material design and colour flexibly evenly, not easily break end and the processing method of seven bright clouds brocade fabrics of good hand touch when weaving.
Object of the present invention carrys out specific implementation by the following technical programs:
A processing method for seven bright cloud brocade fabrics, is characterized in that: comprise following processing step,
A. warping: yarn, through warping process, makes its uniform winding in warp beam, make the coiling length of every one thread and elasticity completely the same;
B. contaminate through shaft part: in the dyeing of the dye of the section of carrying out on shaft part dyeing equipment, follow the section yarn dyeing line needing beamed yarn line segment to dye color between specific rule and given zone according to institute's weaving-pattern;
C, gas steam fixation: by dyeing after through shaft part yarn dyeing line put into airtight gas steam box carry out gas steam fixation, complete the upper dye of dyestuff;
D, to soap: the yarn after step c process is put into beam dyeing machine and soaps, remove unnecessary loose colour;
E, oven dry;
F, tatting are weaved: using through shaft part yarn dyeing line as warp thread, weave on loom using other yarn as weft yarn, obtain seven bright clouds brocade fabrics blank cloth;
G. Final finishing: processed through Final finishing by the fabric in step f, obtains finished product seven bright cloud brocade fabric.
Wherein, the method for warping refers to the beaming method being suitable for beam dyeing machine dyeing, adopts beam warping, section warping, section warping or ball warping.
Described step b is specially through shaft part dye, first the warp beam yarn after warping is divided into several part on yarn bobbin, form independently dye unit, each dye unit outside connects one group of dyestuff, and it is by the swabbing action of vavuum pump, dyestuff is inner from the outside dye unit suction of warp beam yarn bobbin, run through this thread layers, complete the upper dye to yarn.
Operation principle through shaft part dye is: adopt arc that the warp beam yarn after warping is divided into several part, they can form airtight cylinder after merging, on each arc outside plate, inner side is distributed with multiple airtight dye unit of being encircled a city by rib, each dye unit outside connects one group of dyestuff, and it is by the swabbing action of vavuum pump, dyestuff is inner from the outside dye unit suction of warp beam yarn bobbin, run through this thread layers, and final hole from inside through axostylus axostyle flows out, and completes the upper dye to yarn.
Section dye color in step b can be 1 ~ 10 kind.
The formula of dye liquor is: dyestuff 0.5% ~ 20%(owf), sodium chloride or glauber salt 10 ~ 100g/L, alkaline agent 5-20 g/L, reservehao S 10-20 g/L, urea 10-20 g/L.
As the preferred version of above-mentioned formula, the formula of dye liquor is: dyestuff 5%(owf), sodium chloride or glauber salt 40 g/L, alkaline agent 15 g/L, reservehao S 10g/L, urea 10g/L.
Described alkaline agent is preferably sodium carbonate or sodium bicarbonate.
Beneficial effect of the present invention:
Present invention process is that cotton is carried out warping process, then adopts warp beam section dyeing machine yarn to be dyed several dyeing interval of particular cycle and flower pattern or multiple circulation, then weaves through tatting and to obtain a kind of seven bright clouds brocade shuttle-woven fabrics with Final finishing.
First warping process is carried out to yarn in present invention process, then beam dyeing is carried out, obtain a kind of circulation law consistent with length of the cycle through shaft part yarn dyeing line, then weave according to design style, fabric obtains the shuttle-woven fabric as seven bright cloud brocades of unique style after carrying out the process such as mercerising, sizing.This seven bright clouds brocade fabric has multiple color circulation, beautiful in colour, and the smooth exquisiteness of feel is soft sliding glutinous, the feature that pendency sense is strong, has high-grade fabric distinctive jade-like stone profit gloss, good hygroscopicity simultaneously, soft, the particular advantages of affine skin.
Emphasis of the present invention adopts arranging very neat axle yarn bobbin after warping through the shaft part dyeing equipment section of carrying out dye, its local is made to be coloured to different colors, then weave, thus every one thread all has identical rule and color element in formation warp beam, after being made into fabric, just define the very regular fabric style being interrupted dyeing.
Detailed description of the invention
Below the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the present invention, is not intended to limit the present invention.
embodiment 1:
A processing method for the textile 6 look seven bright cloud brocade fabrics of 60S/2, comprises following procedure of processing:
1, warping: adopt the mode of section warping, is wrapped in warp beam by Yarn homogeneous, and obtain length and the on all four warp beam yarn of elasticity, the diameter of beamed yarn cylinder is 25cm, and length is 200cm.
2, contaminate through shaft part: on warp beam section dyeing machine, employing 3 pieces of arcs compositions are cylindrical is coated on wherein by warp beam yarn, inwall distributes the dye unit of 5cm*5cm, rib width is 1cm, every block arc is transversely often arranged 4 dye unit, 33 rows are had on vertical, transversely 2 dye unit are added a kind of dye liquor as one group, amount to 6 kinds of dye liquors, arrange successively from top to bottom, open and, obtain 6 looks through shaft part yarn dyeing line, every look length is 10cm, wherein, consisting of of dye liquor: REACTIVE DYES 0.5%(owf), glauber salt 10g/L, sodium carbonate 5g/L, urea 10g/L, reservehao S 10g/L.
3, gas steams: be placed on by the yarn in 2 in airtight gas digester (-tor) and carry out gas steaming fixation, temperature is 105 DEG C, and the time is 30min.
4, soap: pushed in beam dyeing machine by the yarn in 3 and soap, remove the loose colour on surface, temperature is 95 DEG C, and the time is 20min.
5, dry.
6, weave: using the yarn after shaft part dye after step 5 is dried as warp thread, weft yarn is that 60S/2 bleaches yarn, and loom is weaved.
7, through fabric mercerising and sizing, obtain through upwards length be 6 kinds of colors of 10cm as a circulation evenly distributed finished product 6 look seven bright cloud brocade fabric.
embodiment 2:
A processing method for 80S/2 mercerizing thread 7 look seven bright cloud brocade fabric, comprises following procedure of processing:
1, warping: the mode adopting section warping, be wrapped in uniformly in warp beam by 80S/2 mercerized yarn, obtain length and the on all four warp beam yarn of elasticity, the diameter of beamed yarn cylinder is 25cm, and length is 200cm.
2, contaminate through shaft part: on warp beam section dyeing machine, employing 3 pieces of arcs compositions are cylindrical is coated on wherein by warp beam yarn, inwall distributes the dye unit of 5cm*5cm, rib width is 1cm, every block arc is transversely often arranged 4 dye unit, 33 rows are had on vertical, transversely 2 dye unit are added a kind of dye liquor as one group, amount to 3 kinds of dye liquors, arrange successively from top to bottom, open and, obtain 3 looks through shaft part yarn dyeing line, the length of every look is 20cm, wherein, consisting of of dye liquor: REACTIVE DYES 10%(owf), sodium chloride 50g/L, sodium carbonate 15g/L, urea 15g/L, reservehao S 10g/L.
3, gas steams: be placed on by the yarn in 2 in airtight gas digester (-tor) and carry out gas steaming fixation, temperature is 110 DEG C, and the time is 45min.
4, soap: pushed in beam dyeing machine by the yarn in 3 and soap, remove the loose colour on surface, temperature is 95 DEG C, and the time is 20min.
5, dry.
6, weave: using the yarn after shaft part dye after step 5 is dried as warp thread, weft yarn is 80S/2 mercerized yarn, and loom is weaved.
7, through fabric mercerising and sizing, obtain through upwards length be 3 kinds of colors of 20cm as a circulation evenly distributed finished product 3 look seven bright cloud brocade fabric.
embodiment 3:
A processing method for 32S/1 cotton/flax 10 7 bright cloud brocade fabric, comprises following procedure of processing:
1, warping: the mode adopting section warping, be wrapped in uniformly in warp beam by 32S/1 cotton/linen thread and yarn, obtain length and the on all four warp beam yarn of elasticity, the diameter of beamed yarn cylinder is 25cm, and length is 200cm.
2, contaminate through shaft part: on warp beam section dyeing machine, employing 3 pieces of arcs compositions are cylindrical is coated on wherein by warp beam yarn, inwall distributes the dye unit of 5cm*5cm, rib width is 1cm, every block arc is transversely often arranged 4 dye unit, 33 rows are had on vertical, transversely 8 every looks of dye unit are added a kind of dye liquor as one group separately, remaining 4 dye unit 2 are as one group, amount to 10 kinds of dye liquors, arrange successively from top to bottom, open and, obtain 10 looks through shaft part yarn dyeing line, wherein the length of 8 colors is 5cm, two other color is all 10cm, wherein, consisting of of dye liquor: REACTIVE DYES 20%(owf), glauber salt 100g/L, sodium bicarbonate 20g/L, urea 20g/L, reservehao S 20g/L.
3, gas steams: be placed on by the yarn in 2 in airtight gas digester (-tor) and carry out gas steaming fixation, temperature is 110 DEG C, and the time is 45min.
4, soap: pushed in beam dyeing machine by the yarn in 3 and soap, remove the loose colour on surface, temperature is 95 DEG C, and the time is 20min.
5, dry.
6, weave: using the yarn after shaft part dye after step 5 is dried as warp thread, weft yarn is 40S/1 yarn, and loom is weaved.
7, through fabric mercerising and sizing, obtaining through upwards length is that 8 kinds of colors of 5cm and 2 kinds of colors of 10cm are as the finished product 3 look seven bright cloud brocade fabric be arranged in order out that circulates.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. a processing method for seven bright cloud brocade fabrics, is characterized in that: comprise following processing step,
A. warping: yarn, through warping process, makes its uniform winding in warp beam, make the coiling length of every one thread and elasticity completely the same;
B. contaminate through shaft part: first the warp beam yarn after warping is divided into several part on yarn bobbin, form independently dye unit, each dye unit outside connects one group of dyestuff, and it is by the swabbing action of vavuum pump, dyestuff is inner from the outside dye unit suction of warp beam yarn bobbin, run through this thread layers, complete the upper dye to yarn;
C, gas steam fixation: by dyeing after through shaft part yarn dyeing line put into airtight gas steam box carry out gas steam fixation, complete the upper dye of dyestuff;
D, to soap: the yarn after step c process is put into beam dyeing machine and soaps, remove unnecessary loose colour;
E, oven dry;
F, tatting are weaved: using through shaft part yarn dyeing line as warp thread, weave on loom using other yarn as weft yarn, obtain seven bright clouds brocade fabrics blank cloth;
G. Final finishing: processed through Final finishing by the fabric in step f, obtains finished product seven bright cloud brocade fabric.
2. the processing method of a kind of seven bright clouds brocade fabrics according to claim 1, it is characterized in that: in described step a, the method for warping adopts beam warping, section warping, section warping or ball warping.
3. the processing method of a kind of seven bright clouds brocade fabrics according to claim 1, is characterized in that: section in step b dye color is 1 ~ 10 kind.
4. the processing method of a kind of seven bright clouds brocade fabrics according to claim 1, is characterized in that: the formula of the dye liquor that section in step b dye color is used is: dyestuff 0.5% ~ 20%(owf) sodium chloride or glauber salt 5 ~ 100g/L, alkaline agent 10 ~ 20g/L, reservehao S 10 ~ 20g/L, urea 10 ~ 20g/L part.
5. the processing method of a kind of seven bright clouds brocade fabrics according to claim 4, is characterized in that: the formula of the dye liquor that section in step b dye color is used is: dyestuff 5%(owf), sodium chloride or glauber salt 40 g/L, alkaline agent 15g/L, reservehao S 10g/L, urea 10 g/L.
6. according to claim 4 or 5 a kind of seven bright clouds brocade fabrics processing method, it is characterized in that: described alkaline agent is sodium carbonate or sodium bicarbonate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310385795.8A CN103451979B (en) | 2013-08-30 | 2013-08-30 | Processing method of colorful brocade fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310385795.8A CN103451979B (en) | 2013-08-30 | 2013-08-30 | Processing method of colorful brocade fabric |
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| CN103451979A CN103451979A (en) | 2013-12-18 |
| CN103451979B true CN103451979B (en) | 2015-07-01 |
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| CN201310385795.8A Expired - Fee Related CN103451979B (en) | 2013-08-30 | 2013-08-30 | Processing method of colorful brocade fabric |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104562342A (en) * | 2014-12-12 | 2015-04-29 | 浙江百德纺织有限公司 | Preparation method of 12-needle high-count nep yarn |
| CN105755647B (en) * | 2016-05-17 | 2017-05-31 | 南京云锦研究所有限公司 | The method for weaving of Nanjing brocade diameter yarn |
| CN108004810A (en) * | 2017-12-22 | 2018-05-08 | 雷志辉 | Hosiery yarns colouring method |
| CN110067103A (en) * | 2019-04-02 | 2019-07-30 | 熊雪根 | A kind of high temperature steaming fixation dyeing and printing process |
| CN113652789A (en) * | 2021-08-03 | 2021-11-16 | 信泰(福建)科技有限公司 | Woven fabric with ink jet printing yarn and manufacturing method, shoe upper |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3528605A1 (en) * | 1985-08-09 | 1987-02-12 | Krantz H Gmbh & Co | Dyeing beam |
| CN101289777A (en) * | 2007-04-18 | 2008-10-22 | 刘林泉 | Production process of color-mixed jean and color-mixed jean made by same |
| CN101389801A (en) * | 2006-01-13 | 2009-03-18 | 马斯特有限责任公司 | Device and process for indigo dyeing |
| CN201305755Y (en) * | 2008-10-31 | 2009-09-09 | 润泰全球股份有限公司 | Space dyeing device |
| CN103205904A (en) * | 2013-04-20 | 2013-07-17 | 张家港市金陵纺织有限公司 | Production technology of all-cotton yarn dyed fabric formed by beam reactive dye space-dyeing |
-
2013
- 2013-08-30 CN CN201310385795.8A patent/CN103451979B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3528605A1 (en) * | 1985-08-09 | 1987-02-12 | Krantz H Gmbh & Co | Dyeing beam |
| CN101389801A (en) * | 2006-01-13 | 2009-03-18 | 马斯特有限责任公司 | Device and process for indigo dyeing |
| CN101289777A (en) * | 2007-04-18 | 2008-10-22 | 刘林泉 | Production process of color-mixed jean and color-mixed jean made by same |
| CN201305755Y (en) * | 2008-10-31 | 2009-09-09 | 润泰全球股份有限公司 | Space dyeing device |
| CN103205904A (en) * | 2013-04-20 | 2013-07-17 | 张家港市金陵纺织有限公司 | Production technology of all-cotton yarn dyed fabric formed by beam reactive dye space-dyeing |
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