CN102560827B - Production process of colorful double-warped jacquard light-shading fabric - Google Patents
Production process of colorful double-warped jacquard light-shading fabric Download PDFInfo
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- CN102560827B CN102560827B CN201210050662.0A CN201210050662A CN102560827B CN 102560827 B CN102560827 B CN 102560827B CN 201210050662 A CN201210050662 A CN 201210050662A CN 102560827 B CN102560827 B CN 102560827B
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- 239000004744 fabric Substances 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000009941 weaving Methods 0.000 claims abstract description 19
- 238000012856 packing Methods 0.000 claims abstract description 9
- 238000007670 refining Methods 0.000 claims abstract description 9
- 229920004933 Terylene® Polymers 0.000 claims description 47
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 47
- 239000003086 colorant Substances 0.000 claims description 23
- 239000004661 hydrophilic softener Substances 0.000 claims description 19
- 239000002994 raw material Substances 0.000 claims description 17
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 claims description 16
- 238000005516 engineering process Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000002360 preparation method Methods 0.000 claims description 9
- 125000000129 anionic group Chemical group 0.000 claims description 8
- 239000012752 auxiliary agent Substances 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 229920002472 Starch Polymers 0.000 claims description 4
- 238000009940 knitting Methods 0.000 claims description 4
- 238000009991 scouring Methods 0.000 claims description 4
- 235000019698 starch Nutrition 0.000 claims description 4
- 239000008107 starch Substances 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 238000013461 design Methods 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004043 dyeing Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 229920000728 polyester Polymers 0.000 abstract 1
- 238000004513 sizing Methods 0.000 abstract 1
- 238000009987 spinning Methods 0.000 description 10
- 230000007613 environmental effect Effects 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Abstract
The invention discloses a production process of a colorful double-warped jacquard light-shading fabric, which sequentially includes: A, selecting materials; B, post-weaving preparing; C, weaving; D, open-width refining and sizing; E, inspecting and packing; and the like. Colorful yarns are used as warps to weave required patterns by colorful double-warped jacquard weave, the patterns are more colorful, black polyester yarns are used as wefts to be woven among the warps by weave design, and the light shading effect is realized. The production process is reasonable and advanced, the materials are environment-friendly, the whole fabric needs no dyeing and is environment-friendly, and the produced jacquard light-shading fabric has the advantages of long pattern duration, high stereoscopic impression, massiveness, distinctiveness in layering, colorfulness , compactness for light shading and the like.
Description
[technical field]
The present invention relates to the weaving method technical field of woven fabric, be specifically related to the heavy production technology of a kind of polychrome through the jacquard weave light shading fabric.
[background technology]
At present, light shading fabric on the market mostly is plain color fabric greatly, appearance style is comparatively simple, though can give the fabric color various colored type pattern by technologies such as stamp, embossing, but environmental pollution that brings thus and energy resource consumption more and more are subjected to people's attention, and not water-fast the washing with not sun-resistant of colored type effect of back arrangement processing, along with the prolongation of service time, its aesthetic property descends gradually.
[summary of the invention]
Purpose of the present invention solves the problems of the prior art exactly, the heavy production technology through the jacquard weave light shading fabric of a kind of polychrome is proposed, can make the light shading fabric flower type of producing more lasting, flower type effect is water-fast washes with sun-resistant performance better, and can reduce environmental pollution and energy resource consumption.
For achieving the above object, the present invention proposes the heavy production technology of a kind of polychrome, may further comprise the steps successively through the jacquard weave light shading fabric:
A) raw material is selected for use: select for use the colored terylene silk of 3～8 kinds of different colours to make warp, select for use the black terylene silk of 300D/96F to make parallel;
B) knit preceding preparation: carry out the warping and the denting of gaiting before entering looming weaving, workshop temperature during warping is 17 ℃～19 ℃, and humidity is 50%～55%, and the setting displacement is 0.5～0.6mm, speed of beaming is 92～96m/min, starch after warping is finished through, and the axle be processed into through axle; Be wound into a yarn behind check of parallel process and the rewinding, be placed on the storage latitude frame;
C) looming weaving: adopt the double ends axle to weave through figured texture weave with heavy being equipped with on the water jet looms of jacquard attachment, utilize the variation of the colored terylene silk of different colours to form the colored type that needs;
D) open width refining typing: add clear water after concise and carry out pre-setting carrying out open width on the scouring machine, adopt auxiliary agent to carry out secondary typing back cropping again, the temperature of secondary typing is controlled at 145～147 ℃, and the speed of a motor vehicle is controlled at 27m/min, auxiliary agent adopts the anionic hydrophilic softener, and bath raio is 1: 92;
E) check packing: cropping after the check packing to obtain qualified polychrome heavy through the jacquard weave light shading fabric.
As preferably, described A) the colored terylene silk adopts colored terylene DTY or colored terylene FDY in the raw material optional step, and technology is convenient, and is pollution-free.
As preferably, described A) select for use the colored terylene silk of light green, cream-coloured, yellow, bright red and dark blue totally 5 kinds of colors to make warp in the raw material optional step; Described B) adopt in the preparation process double ends axle to carry out warping before knitting, one is selected for use 75D light green color terylene thread through axle is raw material, do ground warp, another colored terylene silk of selecting cream-coloured, yellow, bright red and dark blue four kinds of colors for use through axle was with 1: 1: 1: warping is carried out in 1 arrangement, and the flower type is effective.
As preferably, described A) select for use in the raw material optional step light blue, white and black the colored terylene silk of totally 3 kinds of colors make warp; Described B) adopt in the preparation process double ends axle to carry out warping before knitting, one is selected for use the light blue terylene thread of 75D through axle is raw material, does ground warp, and another selects for use the colored terylene silk of white and two kinds of colors of black to carry out warping with 2: 1 arrangement through axle, and technology is simple.
As preferably, described A) the warp thread surface-coated has the organizine finish in the raw material optional step, the organizine finish adopts the organizine finish A-3 that Jiangyin is good and chemical industry Co., Ltd produces, and the organizine finish can prevent organizine in the weaving process because the repeated friction tied up in knots has guaranteed product quality.
As preferably, the coated weight of described organizine finish is 3.2%～3.5% of a warp thread gross mass, can either reach the best anti-effect of tangling, and cost is minimum again.
As preferably, described B) knit before in the preparation process workshop temperature during warping be 18 ℃, humidity is 52%, the setting displacement is 0.56mm, speed of beaming is 95m/min, has guaranteed product quality.
As preferably, described C) looming weaving step middle longitude density is 1400-1600 root/10 centimetre, and weft density is 290-360 root/10 centimetre, has guaranteed product quality.
As preferably, described D) temperature of secondary typing is controlled at 146 ℃ in the open width refining fixating shape step, adopts the low temperature drying typing, has guaranteed the good style of product.
As preferably, described D) the anionic hydrophilic softener adopts hydrophilic softener KINGSOFTER AZ-700 or hydrophilic softener DY-OHE53 or hydrophilic softener A-FS90 in the open width refining fixating shape step, and cost is low, and it is effective to finalize the design.
Beneficial effect of the present invention: the present invention adopts coloured silk of multiple color to do warp, adopt the heavy pattern flower type that needs of weaving out through figured texture weave of polychrome, flower type color is abundanter, the black terylene silk is made parallel, design the centre that inweaves at fabric by organizing, play the effect of shading, technology of the present invention is reasonable, advanced, the raw material environmental protection, whole fabric is without any need for dyeing, environmental protection, it is lasting that the jacquard weave light shading fabric of producing has colored type, advantages such as third dimension is strong, quality is abundant, clear layer, rich color, fine and close shading.
Feature of the present invention and advantage will be elaborated by embodiment.
[specific embodiment]
Embodiment one:
The heavy production technology through the jacquard weave light shading fabric of a kind of polychrome may further comprise the steps successively:
A) raw material is selected for use: select for use the colored terylene silk of 3～8 kinds of different colours to make warp, select for use the black terylene silk of 300D/96F to make parallel; The colored terylene silk adopts colored terylene DTY or colored terylene FDY; Present embodiment is selected coloured work warp of 75D terylene of light green, cream-coloured, yellow, bright red, dark blue five kinds of different colours for use according to the design of fabric design, selects for use the black terylene silk of 300D/96F to make latitude.The warp surface-coated has the organizine finish, and the organizine finish adopts the organizine finish A-3 that Jiangyin is good and chemical industry Co., Ltd produces, and the coated weight of organizine finish is generally 3.2%～3.5% of warp thread gross mass, best 3.4% of the warp thread gross mass that adopts.Colored terylene is divided into spun filament: undrawn yarn (conventional spinning) (UDY), half pre-oriented yarn (middling speed spinning) (MOY), pre-oriented yarn (high speed spinning) (POY), high orientation silk (super high-speed spinning) (HOY); Drawn yarn: drawn yarn (low-speed tensile silk) (DY), fullly drawn yarn (FDY) (spin-drawing one-step method) get (FDY), full the silk (spinning one-step method) (FOY); Textured filament: conventional textured filament (DY), draw textured yarn (DTY) (DTY), AIRJET TEXTURING YARN (ATY).We adopt fullly drawn yarn (FDY) (spin-drawing one-step method) (FDY) or draw textured yarn (DTY) (DTY).
B) knit preceding preparation: carry out the warping and the denting of gaiting before entering looming weaving, workshop temperature during warping is 17 ℃～19 ℃, and humidity is 50%～55%, and the setting displacement is 0.5～0.6mm, speed of beaming is 92～96m/min, starch after warping is finished through, and the axle be processed into through axle; Be wound into a yarn behind check of parallel process and the rewinding, be placed on the storage latitude frame; Optimal parameter adopts and sets displacement is 0.56mm, and speed of beaming is 95m/min, and the temperature of warping room is 18 ℃, and humidity is 52%.Adopt double ends axle construction, two organizine radical and length through axle are consistent.One is selected for use light green color 75D terylene thread through axle is raw material, does ground warp, and the terylene thread of another cream-coloured through selecting for use, yellow, bright red, dark blue four kinds of different colours was with 1: 1: 1: warping is carried out in 1 arrangement.Coiling length is no more than 5000m.
C) looming weaving: adopt the double ends axle to weave through figured texture weave with heavy being equipped with on the water jet looms of jacquard attachment, utilize the variation of the colored terylene silk of different colours to form the colored type that needs; Adopt to weigh through the figured texture weave structure, change the colored type effect that principle forms various different colors by tissue, behind the beam warp looming, with the colored type input loom recoil simulator that designs, equipment just can normally be weaved after debugging.Woven warp density is 1400～1600/10 centimetres, and weft density is 290～360/10 centimetres.
D) open width refining typing: add clear water after concise and carry out pre-setting carrying out open width on the scouring machine, adopt auxiliary agent to carry out secondary typing back cropping again, the temperature of secondary typing is controlled at 145～147 ℃, and the speed of a motor vehicle is controlled at 27m/min, auxiliary agent adopts the anionic hydrophilic softener, and bath raio is 1: 92; The temperature Optimal Control of secondary typing adopts the low temperature drying typing at 146 ℃, has guaranteed the good style of product.The anionic hydrophilic softener can adopt hydrophilic softener KINGSOFTER AZ-700 or hydrophilic softener DY-OHE53 or hydrophilic softener A-FS90.Because color-woven fabric need not into cylinder dyeing, directly typing after the refining of open width machine, setting temperature can not be too high.
E) check packing: cropping after the check packing to obtain qualified polychrome heavy through the jacquard weave light shading fabric.
Embodiment two:
The heavy production technology through the jacquard weave light shading fabric of a kind of polychrome may further comprise the steps successively:
A) raw material is selected for use: select for use the colored terylene silk of 3～8 kinds of different colours to make warp, select for use the black terylene silk of 300D/96F to make parallel; The colored terylene silk adopts colored terylene DTY or colored terylene FDY; Present embodiment is selected coloured work warps of 75D terylene light blue, white, three kinds of different colours of black for use according to the design of fabric design, selects for use the black terylene silk of 300D/96F to make latitude.The warp surface-coated has the organizine finish, and the organizine finish adopts the organizine finish A-3 that Jiangyin is good and chemical industry Co., Ltd produces, and the coated weight of organizine finish is generally 3.2%～3.5% of warp thread gross mass, best 3.4% of the warp thread gross mass that adopts.Colored terylene is divided into spun filament: undrawn yarn (conventional spinning) (UDY), half pre-oriented yarn (middling speed spinning) (MOY), pre-oriented yarn (high speed spinning) (POY), high orientation silk (super high-speed spinning) (HOY); Drawn yarn: drawn yarn (low-speed tensile silk) (DY), fullly drawn yarn (FDY) (spin-drawing one-step method) get (FDY), full the silk (spinning one-step method) (FOY); Textured filament: conventional textured filament (DY), draw textured yarn (DTY) (DTY), AIRJET TEXTURING YARN (ATY).We adopt fullly drawn yarn (FDY) (spin-drawing one-step method) (FDY) or draw textured yarn (DTY) (DTY).
B) knit preceding preparation: carry out the warping and the denting of gaiting before entering looming weaving, workshop temperature during warping is 17 ℃～19 ℃, and humidity is 50%～55%, and the setting displacement is 0.5～0.6mm, speed of beaming is 92～96m/min, starch after warping is finished through, and the axle be processed into through axle; Be wound into a yarn behind check of parallel process and the rewinding, be placed on the storage latitude frame; Optimal parameter adopts and sets displacement is 0.56mm, and speed of beaming is 95m/min, and the temperature of warping room is 18 ℃, and humidity is 52%.Adopt double ends axle construction, two organizine radical and length through axle are consistent.It is raw material that one group of organizine is selected light blue 75D terylene thread for use, does ground warp; Another group organizine selects for use the terylene thread of white, two kinds of different colours of black to carry out warping with 2: 1 arrangement.Coiling length is no more than 5000m.
C) looming weaving: adopt the double ends axle to weave through figured texture weave with heavy being equipped with on the water jet looms of jacquard attachment, utilize the variation of the colored terylene silk of different colours to form the colored type that needs; Adopt to weigh through the figured texture weave structure, change the colored type effect that principle forms various different colors by tissue, behind the beam warp looming, with the colored type input loom recoil simulator that designs, equipment just can normally be weaved after debugging.Woven warp density is 1400～1600/10 centimetres, and weft density is 290～360/10 centimetres.
D) open width refining typing: add clear water after concise and carry out pre-setting carrying out open width on the scouring machine, adopt auxiliary agent to carry out secondary typing back cropping again, the temperature of secondary typing is controlled at 145～147 ℃, and the speed of a motor vehicle is controlled at 27m/min, auxiliary agent adopts the anionic hydrophilic softener, and bath raio is 1: 92; The temperature Optimal Control of secondary typing adopts the low temperature drying typing at 146 ℃, has guaranteed the good style of product.The anionic hydrophilic softener can adopt hydrophilic softener KINGSOFTER AZ-700 or hydrophilic softener DY-OHE53 or hydrophilic softener A-FS90.Because color-woven fabric need not into cylinder dyeing, directly typing after the refining of open width machine, setting temperature can not be too high.
E) check packing: cropping after the check packing to obtain qualified polychrome heavy through the jacquard weave light shading fabric.
The polychrome organizine adopts to weigh and weaves than manying the woven better effects if of broadwise through figured texture weave.The water spray fabric is owing to be subjected to the restriction of water jet looms equipment, present maximum wefting insertion number is 4, because the fell traverse is limited, when producing highly dense jacquard fabric, its fell readability is clear not as multi-arm or cam shedding, multipotency is realized normally weaving of 3 groups of broadwises under the existing condition, makes that flower type color is restricted when weaving many broadwises jacquard fabric.The employing that the present invention proposes is heavy can to require to carry out warping through figured texture weave design and twin shaft polychrome according to various colored type colors through weaving, and adopt single latitude to weave, be not subjected to the restriction of fell traverse and weft inserting apparatus, can realize weaving of water spray jacquard weave light shading fabric that the pattern type is abundant, the color clear layer, color is various, and Feng Fu design has promoted product specification to a certain extent more.
The present invention is target with the expensive goods, with the environmental protection is starting point, select the colored fibre material for use, weave and the rear finishing duplex technology by Dobby Weave Design and optimization, development has formed the various shade fabric new product of color, has realized the perfect adaptation of Product Green environmental protection and style attractive in appearance, meets the development trend of international weaving face fabric fully, for the domestic and international market provides high-grade decorative fabric, has the extremely strong market competitiveness.
The foregoing description is to explanation of the present invention, is not limitation of the invention, any scheme after the simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (3)
1. a polychrome is characterized in that: may further comprise the steps successively heavily through the production technology of jacquard weave light shading fabric:
A) raw material is selected for use: select for use the colored terylene silk of 3～8 kinds of different colours to make warp, select for use the black terylene silk of 300D/96F to make parallel, described colored terylene silk adopts colored terylene DTY or colored terylene FDY, the warp thread surface-coated has the organizine finish, and the coated weight of organizine finish is 3.2%～3.5% of a warp thread gross mass;
B) knit preceding preparation: enter and carry out the warping and the denting of gaiting before the looming weaving, the workshop temperature during warping is 18 ℃, and humidity is 52%, and settings displacement is 0.56mm, and speed of beaming is 95m/min, starch after warping is finished through, and spool be processed into through axle; Be wound into a yarn behind check of parallel process and the rewinding, be placed on the storage latitude frame;
C) looming weaving: adopt the double ends axle being equipped with on the water jet looms of jacquard attachment heavily to weave through figured texture weave, utilize the variation of the colored terylene silk of different colours to form the colored type that needs, described warp density is 1400-1600 root/10 centimetre, and weft density is 290-360 root/l0 centimetre;
D) open width refining typing: add clear water after concise and carry out pre-setting carrying out open width on the scouring machine, adopt auxiliary agent to carry out secondary typing back cropping again, the temperature of secondary typing is controlled at 146 ℃, the speed of a motor vehicle is controlled at 27m/min, auxiliary agent adopts the anionic hydrophilic softener; bath raio is 1:92, and described anionic hydrophilic softener adopts hydrophilic softener KINGSOFTER AZ-700 or hydrophilic softener A-FS90;
E) check packing: cropping after the check packing to obtain qualified polychrome heavy through the jacquard weave light shading fabric.
2. the heavy production technology through the jacquard weave light shading fabric of a kind of polychrome as claimed in claim 1 is characterized in that:
Described A) select for use the colored terylene silk of light green, cream-coloured, yellow, bright red and dark blue totally 5 kinds of colors to make warp in the raw material optional step; Described B) adopt in the preparation process double ends axle to carry out warping before knitting, one is selected for use 75D light green color terylene thread through axle is raw material, do ground warp, another selects for use the colored terylene silk of cream-coloured, yellow, bright red and dark blue four kinds of colors to carry out warping with the arrangement of 1:1:1:1 through axle.
3. the heavy production technology through the jacquard weave light shading fabric of a kind of polychrome as claimed in claim 1 is characterized in that:
Described A) select for use in the raw material optional step light blue, white and black the colored terylene silk of totally 3 kinds of colors make warp; Described B) adopt in the preparation process double ends axle to carry out warping before knitting, one is selected for use the light blue terylene thread of 75D through axle is raw material, does ground warp, and another selects for use the colored terylene silk of white and two kinds of colors of black to carry out warping with the arrangement of 2:1 through axle.
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| CN102940341B (en) * | 2012-10-17 | 2015-06-17 | 莆田市华峰工贸有限公司 | Integrally molding process for uppers |
| CN103388217B (en) * | 2013-08-09 | 2015-11-18 | 吴江金时利织造有限公司 | A kind of Dacron jacquard fabric and production method thereof |
| CN103469432B (en) * | 2013-09-16 | 2015-10-07 | 浙江搏赢纺织有限公司 | It is a kind of that double-side different color is different spends highly dense yam-dyed jacquard fabric |
| CN104005154B (en) * | 2014-04-22 | 2015-07-08 | 桐乡市金富仕纺织有限公司 | Novel weaving method |
| CN104313761A (en) * | 2014-10-20 | 2015-01-28 | 苏州鸿展工艺织造有限公司 | Production process of multi-latitudinal hemp-imitated yarn-dyed and jacquard woven shading fabric |
| CN105648627B (en) * | 2016-01-10 | 2018-03-09 | 吴江亚西玛纺织有限公司 | A kind of production technology of double-beam jacquard weave apron cloth |
| CN109440502A (en) * | 2018-10-25 | 2019-03-08 | 绍兴柯桥和兴印染有限公司 | A kind of dyeing and finishing technology of terylene sunshade cloth fabric |
| CN110804796A (en) * | 2019-10-31 | 2020-02-18 | 常州旭荣针织印染有限公司 | Anti-collision color polyester/ammonia knitted fabric and dyeing and finishing method thereof |
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| CN201574249U (en) * | 2009-12-23 | 2010-09-08 | 杭州永宁尔纺织有限公司 | Half yarn-dyed shading cloth |
| CN101775685B (en) * | 2009-12-31 | 2011-08-17 | 杭州宏峰纺织集团有限公司 | Decorative shade cloth fabric and manufacturing method thereof |
| KR101195705B1 (en) * | 2010-05-11 | 2012-10-29 | 김희수 | A Environmental fabric using wool and the Methode |
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Effective date of registration: 20190307 Address after: 313100 1st Floor, 66 Luhui Road, Taihu Street Economic Development Zone, Changxing County, Huzhou City, Zhejiang Province Patentee after: Zhejiang Changxing Yike Textile Co.,Ltd. Address before: 313100 Luhui Road, Changxing County Economic Development Zone, Huzhou City, Zhejiang Province Patentee before: ZHEJIANG SANZHI TEXTILES Co.,Ltd. |
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Denomination of invention: Production technology of a multicolor heavy warp jacquard shading fabric Effective date of registration: 20220707 Granted publication date: 20130731 Pledgee: Bank of Huzhou Limited by Share Ltd. Changxin branch Pledgor: Zhejiang Changxing Yike Textile Co.,Ltd. Registration number: Y2022330001288 |
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Date of cancellation: 20231023 Granted publication date: 20130731 Pledgee: Bank of Huzhou Limited by Share Ltd. Changxin branch Pledgor: Zhejiang Changxing Yike Textile Co.,Ltd. Registration number: Y2022330001288 |