CN102560827A - Production process of colorful double-warped jacquard light-shading fabric - Google Patents
Production process of colorful double-warped jacquard light-shading fabric Download PDFInfo
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- CN102560827A CN102560827A CN2012100506620A CN201210050662A CN102560827A CN 102560827 A CN102560827 A CN 102560827A CN 2012100506620 A CN2012100506620 A CN 2012100506620A CN 201210050662 A CN201210050662 A CN 201210050662A CN 102560827 A CN102560827 A CN 102560827A
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- 239000004744 fabric Substances 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000009941 weaving Methods 0.000 claims abstract description 18
- 238000007670 refining Methods 0.000 claims abstract description 11
- 238000012856 packing Methods 0.000 claims abstract description 9
- 229920004933 Terylene® Polymers 0.000 claims description 47
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 47
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 claims description 23
- 239000003086 colorant Substances 0.000 claims description 23
- 238000005516 engineering process Methods 0.000 claims description 22
- 239000004661 hydrophilic softener Substances 0.000 claims description 20
- 239000002994 raw material Substances 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000002360 preparation method Methods 0.000 claims description 10
- 125000000129 anionic group Chemical group 0.000 claims description 8
- 239000012752 auxiliary agent Substances 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 229920002472 Starch Polymers 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000005755 formation reaction Methods 0.000 claims description 4
- 238000009940 knitting Methods 0.000 claims description 4
- 238000009991 scouring Methods 0.000 claims description 4
- 235000019698 starch Nutrition 0.000 claims description 4
- 239000008107 starch Substances 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- 238000013461 design Methods 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004043 dyeing Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 229920000728 polyester Polymers 0.000 abstract 1
- 238000004513 sizing Methods 0.000 abstract 1
- 238000009987 spinning Methods 0.000 description 10
- 230000007613 environmental effect Effects 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Woven Fabrics (AREA)
Abstract
The invention discloses a production process of a colorful double-warped jacquard light-shading fabric, which sequentially includes: A, selecting materials; B, post-weaving preparing; C, weaving; D, open-width refining and sizing; E, inspecting and packing; and the like. Colorful yarns are used as warps to weave required patterns by colorful double-warped jacquard weave, the patterns are more colorful, black polyester yarns are used as wefts to be woven among the warps by weave design, and the light shading effect is realized. The production process is reasonable and advanced, the materials are environment-friendly, the whole fabric needs no dyeing and is environment-friendly, and the produced jacquard light-shading fabric has the advantages of long pattern duration, high stereoscopic impression, massiveness, distinctiveness in layering, colorfulness , compactness for light shading and the like.
Description
[technical field]
The present invention relates to the weaving method technical field of woven fabric, be specifically related to the heavy production technology of a kind of polychrome through the jacquard weave light shading fabric.
[background technology]
At present; Light shading fabric on the market is plain color fabric mostly, and appearance style is comparatively simple, though can give the fabric color various colored type pattern through technologies such as stamp, embossing; But environmental pollution that brings thus and energy resource consumption more and more receive people's attention; And not water-fast the washing with not sun-resistant of colored type effect of back arrangement processing, along with the prolongation of service time, its aesthetic property descends gradually.
[summary of the invention]
The object of the invention solves the problems of the prior art exactly; The heavy production technology through the jacquard weave light shading fabric of a kind of polychrome is proposed; Can make the light shading fabric flower type of producing more lasting, flower type effect is water-fast washes with sun-resistant performance better, and can reduce environmental pollution and energy resource consumption.
For realizing above-mentioned purpose, the present invention proposes the heavy production technology of a kind of polychrome through the jacquard weave light shading fabric, may further comprise the steps successively:
A) raw material is selected for use: select for use the colored terylene silk of 3～8 kinds of different colours to make warp, select for use the black terylene silk of 300D/96F to make parallel;
B) knit preceding preparation: carry out the warping and the denting of gaiting before getting into looming weaving; Workshop temperature during warping is 17 ℃～19 ℃, and humidity is 50%～55%, and the setting displacement is 0.5～0.6mm; Speed of beaming is 92～96m/min, starch after warping is accomplished through, and axle be processed into through axle; Be wound into a yarn behind check of parallel process and the rewinding, be placed on the storage latitude frame;
C) looming weaving: adopt the double ends axle to weave through figured texture weave with heavy being equipped with on the water jet looms of jacquard attachment, utilize the colored type of variation formations needs of the colored terylene silk of different colours;
D) open width refining typing: add clear water after concise and carry out pre-setting carrying out open width on the scouring machine; Adopt auxiliary agent to carry out secondary typing back cropping again, the temperature of secondary typing is controlled at 145～147 ℃, and the speed of a motor vehicle is controlled at 27m/min; Auxiliary agent adopts the anionic hydrophilic softener, and bath raio is 1: 92;
E) check packing: cropping after the check packing to obtain qualified polychrome heavy through the jacquard weave light shading fabric.
As preferably, said A) the colored terylene silk adopts colored terylene DTY or colored terylene FDY in the raw material optional step, and technology is convenient, and is pollution-free.
As preferably, said A) select for use the colored terylene silk of light green, cream-coloured, yellow, bright red and dark blue totally 5 kinds of colors to make warp in the raw material optional step; Said B) adopt in the preparation process double ends axle to carry out warping before knitting; One is selected for use 75D light green color terylene thread through axle is raw material; Do ground warp, another colored terylene silk of selecting cream-coloured, yellow, bright red and dark blue four kinds of colors for use through axle was with 1: 1: 1: warping is carried out in 1 arrangement, and the flower type is effective.
As preferably, said A) select for use in the raw material optional step light blue, white and black the colored terylene silk of totally 3 kinds of colors make warp; Said B) adopt in the preparation process double ends axle to carry out warping before knitting, one is selected for use the light blue terylene thread of 75D through axle is raw material, does ground warp, and another selects for use the colored terylene silk of white and two kinds of colors of black to carry out warping with 2: 1 arrangement through axle, and technology is simple.
As preferably; Said A) the warp thread surfaces coated is covered with the organizine finish in the raw material optional step; The organizine finish adopts the organizine finish A-3 that Jiangyin is good and chemical industry Co., Ltd produces, and the organizine finish can prevent organizine in the weaving process because the repeated friction tied up in knots has guaranteed product quality.
As preferably, the coated weight of said organizine finish is 3.2%～3.5% of a warp thread gross mass, can either reach the best anti-effect of tangling, and cost is minimum again.
As preferably, said B) knit before in the preparation process workshop temperature during warping be 18 ℃, humidity is 52%, the setting displacement is 0.56mm, speed of beaming is 95m/min, has guaranteed product quality.
As preferably, said C) looming weaving step middle longitude density is 1400-1600 root/10 centimetre, and weft density is 290-360 root/10 centimetre, has guaranteed product quality.
As preferably, said D) temperature of secondary typing is controlled at 146 ℃ in the open width refining fixating shape step, adopts the low temperature drying typing, has guaranteed the good style of product.
As preferably, said D) the anionic hydrophilic softener adopts hydrophilic softener KINGSOFTER AZ-700 or hydrophilic softener DY-OHE53 or hydrophilic softener A-FS90 in the open width refining fixating shape step, and cost is low, and it is effective to finalize the design.
Beneficial effect of the present invention: the present invention adopts coloured silk of multiple color to do warp, adopts polychrome to weigh through figured texture weave and weaves out the pattern flower type that needs, and flower type color is abundanter; The black terylene silk is made parallel, inweaves the centre at fabric through the tissue design, plays the effect of shading; Technology of the present invention is reasonable, advanced; Raw material environmental protection, whole fabric be without any need for dyeing, environmental protection; It is lasting that the jacquard weave light shading fabric of producing has colored type, advantages such as third dimension is strong, quality is abundant, clear layer, rich color, fine and close shading.
Characteristic of the present invention and advantage will be elaborated through embodiment.
[specific embodiment]
Embodiment one:
The heavy production technology through the jacquard weave light shading fabric of a kind of polychrome may further comprise the steps successively:
A) raw material is selected for use: select for use the colored terylene silk of 3～8 kinds of different colours to make warp, select for use the black terylene silk of 300D/96F to make parallel; The colored terylene silk adopts colored terylene DTY or colored terylene FDY; Present embodiment is selected coloured work warp of 75D terylene of light green, cream-coloured, yellow, bright red, dark blue five kinds of different colours for use according to the design of fabric design, selects for use the black terylene silk of 300D/96F to make latitude.The warp surfaces coated is covered with the organizine finish, and the organizine finish adopts the organizine finish A-3 that Jiangyin is good and chemical industry Co., Ltd produces, and the coated weight of organizine finish is generally 3.2%～3.5% of warp thread gross mass, best 3.4% of the warp thread gross mass that adopts.Colored terylene is divided into spun filament: undrawn yarn (conventional spinning) (UDY), half pre-oriented yarn (middling speed spinning) (MOY), pre-oriented yarn (high speed spinning) (POY), high orientation silk (super high-speed spinning) (HOY); Silk stretches: stretch silk (low-speed tensile silk) (DY), fullly drawn yarn (FDY) (spin-drawing one-step method) gets silk (spinning one-step method) (FOY) (FDY), entirely; Textured filament: conventional textured filament (DY), draw textured yarn (DTY) (DTY), AIRJET TEXTURING YARN (ATY).We adopt fullly drawn yarn (FDY) (spin-drawing one-step method) (FDY) or draw textured yarn (DTY) (DTY).
B) knit preceding preparation: carry out the warping and the denting of gaiting before getting into looming weaving; Workshop temperature during warping is 17 ℃～19 ℃, and humidity is 50%～55%, and the setting displacement is 0.5～0.6mm; Speed of beaming is 92～96m/min, starch after warping is accomplished through, and axle be processed into through axle; Be wound into a yarn behind check of parallel process and the rewinding, be placed on the storage latitude frame; Optimal parameter adopts and sets displacement is 0.56mm, and speed of beaming is 95m/min, and the temperature of warping room is 18 ℃, and humidity is 52%.Adopt double ends axle construction, two organizine radical and length through axle are consistent.One is selected for use light green color 75D terylene thread through axle is raw material, does ground warp, and the terylene thread of another cream-coloured through selecting for use, yellow, bright red, dark blue four kinds of different colours was with 1: 1: 1: warping is carried out in 1 arrangement.Coiling length is no more than 5000m.
C) looming weaving: adopt the double ends axle to weave through figured texture weave with heavy being equipped with on the water jet looms of jacquard attachment, utilize the colored type of variation formations needs of the colored terylene silk of different colours; Adopt to weigh through the figured texture weave structure, change the colored type effect that principle forms various different colors through tissue, behind the beam warp looming, with the colored type input loom recoil simulator that designs, equipment just can normally be weaved after debugging.Woven warp density is 1400～1600/10 centimetres, and weft density is 290～360/10 centimetres.
D) open width refining typing: add clear water after concise and carry out pre-setting carrying out open width on the scouring machine; Adopt auxiliary agent to carry out secondary typing back cropping again, the temperature of secondary typing is controlled at 145～147 ℃, and the speed of a motor vehicle is controlled at 27m/min; Auxiliary agent adopts the anionic hydrophilic softener, and bath raio is 1: 92; The temperature Optimal Control of secondary typing adopts the low temperature drying typing at 146 ℃, has guaranteed the good style of product.The anionic hydrophilic softener can adopt hydrophilic softener KINGSOFTER AZ-700 or hydrophilic softener DY-OHE53 or hydrophilic softener A-FS90.Because color-woven fabric need not into cylinder dyeing, directly typing after the refining of open width machine, setting temperature can not be too high.
E) check packing: cropping after the check packing to obtain qualified polychrome heavy through the jacquard weave light shading fabric.
Embodiment two:
The heavy production technology through the jacquard weave light shading fabric of a kind of polychrome may further comprise the steps successively:
A) raw material is selected for use: select for use the colored terylene silk of 3～8 kinds of different colours to make warp, select for use the black terylene silk of 300D/96F to make parallel; The colored terylene silk adopts colored terylene DTY or colored terylene FDY; Present embodiment is selected coloured work warps of 75D terylene light blue, white, three kinds of different colours of black for use according to the design of fabric design, selects for use the black terylene silk of 300D/96F to make latitude.The warp surfaces coated is covered with the organizine finish, and the organizine finish adopts the organizine finish A-3 that Jiangyin is good and chemical industry Co., Ltd produces, and the coated weight of organizine finish is generally 3.2%～3.5% of warp thread gross mass, best 3.4% of the warp thread gross mass that adopts.Colored terylene is divided into spun filament: undrawn yarn (conventional spinning) (UDY), half pre-oriented yarn (middling speed spinning) (MOY), pre-oriented yarn (high speed spinning) (POY), high orientation silk (super high-speed spinning) (HOY); Silk stretches: stretch silk (low-speed tensile silk) (DY), fullly drawn yarn (FDY) (spin-drawing one-step method) gets silk (spinning one-step method) (FOY) (FDY), entirely; Textured filament: conventional textured filament (DY), draw textured yarn (DTY) (DTY), AIRJET TEXTURING YARN (ATY).We adopt fullly drawn yarn (FDY) (spin-drawing one-step method) (FDY) or draw textured yarn (DTY) (DTY).
B) knit preceding preparation: carry out the warping and the denting of gaiting before getting into looming weaving; Workshop temperature during warping is 17 ℃～19 ℃, and humidity is 50%～55%, and the setting displacement is 0.5～0.6mm; Speed of beaming is 92～96m/min, starch after warping is accomplished through, and axle be processed into through axle; Be wound into a yarn behind check of parallel process and the rewinding, be placed on the storage latitude frame; Optimal parameter adopts and sets displacement is 0.56mm, and speed of beaming is 95m/min, and the temperature of warping room is 18 ℃, and humidity is 52%.Adopt double ends axle construction, two organizine radical and length through axle are consistent.It is raw material that one group of organizine is selected light blue 75D terylene thread for use, does ground warp; Another group organizine selects for use the terylene thread of white, two kinds of different colours of black to carry out warping with 2: 1 arrangement.Coiling length is no more than 5000m.
C) looming weaving: adopt the double ends axle to weave through figured texture weave with heavy being equipped with on the water jet looms of jacquard attachment, utilize the colored type of variation formations needs of the colored terylene silk of different colours; Adopt to weigh through the figured texture weave structure, change the colored type effect that principle forms various different colors through tissue, behind the beam warp looming, with the colored type input loom recoil simulator that designs, equipment just can normally be weaved after debugging.Woven warp density is 1400～1600/10 centimetres, and weft density is 290～360/10 centimetres.
D) open width refining typing: add clear water after concise and carry out pre-setting carrying out open width on the scouring machine; Adopt auxiliary agent to carry out secondary typing back cropping again, the temperature of secondary typing is controlled at 145～147 ℃, and the speed of a motor vehicle is controlled at 27m/min; Auxiliary agent adopts the anionic hydrophilic softener, and bath raio is 1: 92; The temperature Optimal Control of secondary typing adopts the low temperature drying typing at 146 ℃, has guaranteed the good style of product.The anionic hydrophilic softener can adopt hydrophilic softener KINGSOFTER AZ-700 or hydrophilic softener DY-OHE53 or hydrophilic softener A-FS90.Because color-woven fabric need not into cylinder dyeing, directly typing after the refining of open width machine, setting temperature can not be too high.
E) check packing: cropping after the check packing to obtain qualified polychrome heavy through the jacquard weave light shading fabric.
The polychrome organizine adopts to weigh weaves than manys the woven better effects if of broadwise through figured texture weave.The water spray fabric is owing to receive the restriction of water jet looms equipment; Present maximum wefting insertion number is 4; Because the fell traverse is limited, when producing highly dense jacquard fabric, its fell readability is clear not as multi-arm or cam shedding; Multipotency is realized normally weaving of 3 groups of broadwises under the existing condition, makes that flower type color is restricted when weaving many broadwises jacquard fabric.The employing that the present invention proposes is heavy can to require to carry out warping through figured texture weave design and twin shaft polychrome according to various colored type colors through weaving; And adopt single latitude to weave; Do not receive the restriction of fell traverse and weft inserting apparatus, that can realize water spray jacquard weave light shading fabric that the pattern type is abundant weaves the color clear layer; Color is various, and abundant more design has promoted product specification to a certain extent.
The present invention is a target with the expensive goods, is starting point with the environmental protection, selects the colored fibre material for use; Weave and the rear finishing duplex technology through Dobby Weave Design and optimization; Development has formed the various shade fabric new product of color, has realized the perfect adaptation of Product Green environmental protection and style attractive in appearance, meets the development trend of international weaving face fabric fully; For the domestic and international market provides high-grade decorative fabric, has the extremely strong market competitiveness.
The foregoing description is to explanation of the present invention, is not to qualification of the present invention, any scheme after the simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (10)
1. a polychrome weighs the production technology through the jacquard weave light shading fabric, it is characterized in that: may further comprise the steps successively:
A) raw material is selected for use: select for use the colored terylene silk of 3～8 kinds of different colours to make warp, select for use the black terylene silk of 300D/96F to make parallel;
B) knit preceding preparation: carry out the warping and the denting of gaiting before getting into looming weaving; Workshop temperature during warping is 17 ℃～19 ℃, and humidity is 50%～55%, and the setting displacement is 0.5～0.6mm; Speed of beaming is 92～96m/min, starch after warping is accomplished through, and axle be processed into through axle; Be wound into a yarn behind check of parallel process and the rewinding, be placed on the storage latitude frame;
C) looming weaving: adopt the double ends axle to weave through figured texture weave with heavy being equipped with on the water jet looms of jacquard attachment, utilize the colored type of variation formations needs of the colored terylene silk of different colours;
D) open width refining typing: add clear water after concise and carry out pre-setting carrying out open width on the scouring machine; Adopt auxiliary agent to carry out secondary typing back cropping again, the temperature of secondary typing is controlled at 145～147 ℃, and the speed of a motor vehicle is controlled at 27m/min; Auxiliary agent adopts the anionic hydrophilic softener, and bath raio is 1: 92;
E) check packing: cropping after the check packing to obtain qualified polychrome heavy through the jacquard weave light shading fabric.
2. the heavy production technology through the jacquard weave light shading fabric of a kind of polychrome as claimed in claim 1 is characterized in that:
Said A) the colored terylene silk adopts colored terylene DTY or colored terylene FDY in the raw material optional step.
3. the heavy production technology through the jacquard weave light shading fabric of a kind of polychrome as claimed in claim 1 is characterized in that:
Said A) select for use the colored terylene silk of light green, cream-coloured, yellow, bright red and dark blue totally 5 kinds of colors to make warp in the raw material optional step; Said B) adopt in the preparation process double ends axle to carry out warping before knitting; One is selected for use 75D light green color terylene thread through axle is raw material; Do ground warp, another colored terylene silk of selecting cream-coloured, yellow, bright red and dark blue four kinds of colors for use through axle was with 1: 1: 1: warping is carried out in 1 arrangement.
4. the heavy production technology through the jacquard weave light shading fabric of a kind of polychrome as claimed in claim 1 is characterized in that:
Said A) select for use in the raw material optional step light blue, white and black the colored terylene silk of totally 3 kinds of colors make warp; Said B) adopt in the preparation process double ends axle to carry out warping before knitting, one is selected for use the light blue terylene thread of 75D through axle is raw material, does ground warp, and another selects for use the colored terylene silk of white and two kinds of colors of black to carry out warping with 2: 1 arrangement through axle.
5. the heavy production technology through the jacquard weave light shading fabric of a kind of polychrome as claimed in claim 1 is characterized in that:
Said A) the warp thread surfaces coated is covered with the organizine finish in the raw material optional step, and the organizine finish adopts the organizine finish A-3 that Jiangyin is good and chemical industry Co., Ltd produces.
6. the heavy production technology through the jacquard weave light shading fabric of a kind of polychrome as claimed in claim 5 is characterized in that:
The coated weight of said organizine finish is 3.2%～3.5% of a warp thread gross mass.
7. the heavy production technology through the jacquard weave light shading fabric of a kind of polychrome as claimed in claim 1 is characterized in that:
Said B) knit before in the preparation process workshop temperature during warping be 18 ℃, humidity is 52%, the setting displacement is 0.56mm, speed of beaming is 95m/min.
8. the heavy production technology through the jacquard weave light shading fabric of a kind of polychrome as claimed in claim 1 is characterized in that:
Said C) looming weaving step middle longitude density is 1400-1600 root/10 centimetre, and weft density is 290-360 root/10 centimetre.
9. the heavy production technology through the jacquard weave light shading fabric of a kind of polychrome as claimed in claim 1 is characterized in that:
Said D) temperature of secondary typing is controlled at 146 ℃ in the open width refining fixating shape step.
10. like the heavy production technology through the jacquard weave light shading fabric of each described a kind of polychrome in the claim 1～9, it is characterized in that: said D) the anionic hydrophilic softener adopts hydrophilic softener KINGSOFTER AZ-700 or hydrophilic softener DY-OHE53 or hydrophilic softener A-FS90 in the open width refining fixating shape step.
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Cited By (8)
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| CN102940341A (en) * | 2012-10-17 | 2013-02-27 | 莆田市华峰工贸有限公司 | Integrally molding process for uppers |
| CN103388217A (en) * | 2013-08-09 | 2013-11-13 | 吴江金时利织造有限公司 | Dacron jacquard fabric and production method thereof |
| CN103469432A (en) * | 2013-09-16 | 2013-12-25 | 浙江富客莱化纤有限公司 | High-density yarn-dyed jacquard fabric with various colors and figures on double faces |
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| CN104313761A (en) * | 2014-10-20 | 2015-01-28 | 苏州鸿展工艺织造有限公司 | Production process of multi-latitudinal hemp-imitated yarn-dyed and jacquard woven shading fabric |
| CN105648627A (en) * | 2016-01-10 | 2016-06-08 | 吴江亚西玛纺织有限公司 | Production technology for double-beam jacquard apron cloth |
| CN109440502A (en) * | 2018-10-25 | 2019-03-08 | 绍兴柯桥和兴印染有限公司 | A kind of dyeing and finishing technology of terylene sunshade cloth fabric |
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