CN112626871A - Production process of jacquard fabric - Google Patents

Production process of jacquard fabric Download PDF

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Publication number
CN112626871A
CN112626871A CN202011345066.6A CN202011345066A CN112626871A CN 112626871 A CN112626871 A CN 112626871A CN 202011345066 A CN202011345066 A CN 202011345066A CN 112626871 A CN112626871 A CN 112626871A
Authority
CN
China
Prior art keywords
jacquard fabric
warp
yarns
fabric layer
weft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011345066.6A
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Chinese (zh)
Inventor
沈忠杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Guolong Textile Technology Co ltd
Original Assignee
Zhejiang Guolong Textile Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Guolong Textile Technology Co ltd filed Critical Zhejiang Guolong Textile Technology Co ltd
Priority to CN202011345066.6A priority Critical patent/CN112626871A/en
Publication of CN112626871A publication Critical patent/CN112626871A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • D06M17/04Producing multi-layer textile fabrics by applying synthetic resins as adhesives
    • D06M17/10Polyurethanes polyurea
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/07Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/02Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from cellulose, cellulose derivatives, or proteins
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/16Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one other macromolecular compound obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds as constituent
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D21/00Lappet- or swivel-woven fabrics
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/13Physical properties anti-allergenic or anti-bacterial
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/16Physical properties antistatic; conductive

Abstract

The invention discloses a production process of jacquard fabric, which is characterized by comprising the following steps: 1) preparing a first jacquard fabric layer; 2) preparing a second jacquard fabric layer; 3) and (5) preparing the composite jacquard fabric. According to the invention, a proper amount of antibacterial agent and flame retardant are added into the raw material solution for weaving the first fabric layer, so that the woven first fabric layer has excellent antibacterial performance and flame retardant performance, the warp yarns of the second jacquard fabric layer select conductive fibers with a conductive function, the weft yarns select polyamide fibers with excellent wear resistance, and the second jacquard fabric layer is formed by interweaving the warp yarns and the weft yarns, so that the second jacquard fabric layer has excellent antistatic performance and wear resistance.

Description

Production process of jacquard fabric
Technical Field
The invention relates to the technical field of fabric production processes, in particular to a production process of a jacquard fabric.
Background
The jacquard fabric is a pattern formed by warp and weft tissue changes during fabric weaving, has fine yarn count and extremely high requirement on raw material cotton. It can be divided into shuttle knitting, warp knitting jacquard and weft knitting jacquard. The weft-knitted fabric has good elasticity when being pulled transversely and longitudinally, and the warp-knitted and woven jacquard transverse and longitudinal pulling has no elasticity. The single-color jacquard is that the jacquard dyed fabric is dyed after being weaved by a jacquard loom, and the finished product of the fabric is pure color; the multicolor jacquard is formed by yarn dyeing the yarn-dyed jacquard fabric, then weaving the yarn-dyed jacquard fabric by a jacquard loom and finally finishing, so that the yarn-dyed jacquard fabric has more than two colors, the color of the fabric is rich, the fabric is not monotonous, the stereoscopic impression of the patterns is strong, and the grade is higher. The width of the fabric is not limited, and the pure cotton fabric has small shrinkage, does not pilling and does not fade. The jacquard fabric can be generally used for manufacturing materials for high-grade and medium-grade clothes or materials (such as curtains and sofa fabric) in the decoration industry, and the manufacturing process of the jacquard fabric is complex. Warp yarns and weft yarns are interwoven to sink and float to form different patterns, the patterns are concave and convex, and beautiful patterns such as flowers, birds, fishes, insects, birds, beasts and the like are woven.
The jacquard fabric is widely applied in life, the existing jacquard fabric has some performance defects, such as the antibacterial performance, the flame retardant performance, the antistatic performance and the wear resistance of the jacquard fabric are greatly improved, if the performance defects can be overcome, the quality of the jacquard fabric can be well improved, and the demands of more consumers are met.
Disclosure of Invention
The invention aims to provide a production process of a jacquard fabric, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the following technical scheme:
a production process of jacquard fabric is characterized by comprising the following steps:
1) preparing a first jacquard fabric layer:
1.1) melting the composite fiber raw material: melting raw materials of cotton fiber and spandex fiber at high temperature;
1.2) standing: standing the melted mixed fiber liquid in the step 1) until the temperature is between 60 and 80 ℃;
1.3) adding antibacterial agent and flame retardant: adding a proper amount of antibacterial agent and flame retardant into the mixed fiber liquid after standing in the step 2);
1.4) stirring and mixing: stirring the mixed fiber liquid obtained in the step 3) to enable the antibacterial agent and the flame retardant to be better mixed with the fiber liquid;
1.5) weaving of warp yarns: ejecting the melted composite fibers obtained in the step 4) through a first loom to form a plurality of warp yarns;
1.6) weaving of weft yarns: ejecting the melted composite fibers obtained in the step 4) through a second loom to form a plurality of weft yarns;
1.7) dyeing: dyeing the warp yarns in the step 5) and the weft yarns in the step 6);
1.8) soaping: soaping the dyed warp and weft yarns by using a soaping agent;
1.9) fixation: fixing the colors of the soaped warps and wefts by using a color fixing agent;
1.10) soft finishing: softening the fixed warp and weft by using a softening agent;
1.11) dehydration: dewatering the soft-finished warp and weft;
1.12) drying: drying the dehydrated warp yarns and weft yarns;
1.13) spooling: winding the warp yarns and the weft yarns into the bobbin yarns with edges or without edges, which have proper density, good forming and large capacity and are beneficial to the next procedure;
1.14) warping: winding a certain amount of cheese on a warp beam or a weaving beam in parallel with proper and uniform tension according to the length, amplitude and arrangement sequence specified by the process design for sizing or drawing-in working procedure;
1.15) sizing: carrying out slashing treatment by using a slasher;
1.16) drawing-in: using a drawing-in machine to draw in the warp;
1.17) weft winding: using a weft winder to wind weft yarns;
1.18) weaving: weaving a first jacquard fabric layer by using a jacquard loom;
2) preparing a second jacquard fabric layer:
2.1) selecting warp yarns: the warp selects conductive fibers with a conductive function;
2.2) selecting weft yarns: the weft yarns are made of polyamide fibers with excellent wear resistance;
2.3) repeating the process steps 1.7) -1.18) to produce a second jacquard fabric layer;
3) preparing a composite jacquard fabric:
and 3.1) uniformly coating a soluble glue layer between the first jacquard fabric layer and the second jacquard fabric layer, entering a setting machine for secondary setting after primary setting, bonding the molten soluble glue layer with the first jacquard fabric layer and the second jacquard fabric layer together, and finally cooling and setting to obtain the composite jacquard fabric.
The production process of the jacquard fabric is characterized in that the slasher in the step 1.15) is a drying cylinder type slasher.
The production process of the jacquard fabric is characterized in that the temperature of the soluble glue layer is controlled at 150 ℃ during the setting in the step 3.1), and the setting speed is controlled at 50-100 m/min.
The production process of the jacquard fabric is characterized in that the soluble glue in the step 3.1) is polyurethane.
The production process of the jacquard fabric is characterized in that the coating temperature is controlled between 120 ℃ and 150 ℃ when polyurethane is coated.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, a proper amount of antibacterial agent and flame retardant are added into the raw material solution for weaving the first fabric layer, so that the woven first fabric layer has excellent antibacterial performance and flame retardant performance, the warp yarns of the second jacquard fabric layer select conductive fibers with a conductive function, the weft yarns select polyamide fibers with excellent wear resistance, and the second jacquard fabric layer is formed by interweaving the warp yarns and the weft yarns, so that the second jacquard fabric layer has excellent antistatic performance and wear resistance.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
A production process of jacquard fabric comprises the following process steps:
1) preparing a first jacquard fabric layer:
1.1) melting the composite fiber raw material: melting raw materials of cotton fiber and spandex fiber at high temperature;
1.2) standing: standing the melted mixed fiber liquid in the step 1) until the temperature is between 60 and 80 ℃;
1.3) adding antibacterial agent and flame retardant: adding a proper amount of antibacterial agent and flame retardant into the mixed fiber liquid after standing in the step 2);
1.4) stirring and mixing: stirring the mixed fiber liquid obtained in the step 3) to enable the antibacterial agent and the flame retardant to be better mixed with the fiber liquid;
1.5) weaving of warp yarns: ejecting the melted composite fibers obtained in the step 4) through a first loom to form a plurality of warp yarns;
1.6) weaving of weft yarns: ejecting the melted composite fibers obtained in the step 4) through a second loom to form a plurality of weft yarns;
1.7) dyeing: dyeing the warp yarns in the step 5) and the weft yarns in the step 6);
1.8) soaping: soaping the dyed warp and weft yarns by using a soaping agent;
1.9) fixation: fixing the colors of the soaped warps and wefts by using a color fixing agent;
1.10) soft finishing: softening the fixed warp and weft by using a softening agent;
1.11) dehydration: dewatering the soft-finished warp and weft;
1.12) drying: drying the dehydrated warp yarns and weft yarns;
1.13) spooling: winding the warp yarns and the weft yarns into the bobbin yarns with edges or without edges, which have proper density, good forming and large capacity and are beneficial to the next procedure;
1.14) warping: winding a certain amount of cheese on a warp beam or a weaving beam in parallel with proper and uniform tension according to the length, amplitude and arrangement sequence specified by the process design for sizing or drawing-in working procedure;
1.15) sizing: using a drying drum type sizing machine to perform sizing treatment;
1.16) drawing-in: using a drawing-in machine to draw in the warp;
1.17) weft winding: using a weft winder to wind weft yarns;
1.18) weaving: weaving a first jacquard fabric layer by using a jacquard loom;
2) preparing a second jacquard fabric layer:
2.1) selecting warp yarns: the warp selects conductive fibers with a conductive function;
2.2) selecting weft yarns: the weft yarns are made of polyamide fibers with excellent wear resistance;
2.3) repeating the process steps 1.7) -1.18) to produce a second jacquard fabric layer;
3) preparing a composite jacquard fabric:
and 3.1) uniformly coating a soluble glue layer (polyurethane) between the first jacquard fabric layer and the second jacquard fabric layer, controlling the coating temperature at 120-150 ℃ during polyurethane coating, entering a setting machine for secondary setting after primary setting, controlling the temperature of the soluble glue layer (polyurethane) at 100-150 ℃ during setting, controlling the setting vehicle speed at 50-100m/min, bonding the molten soluble glue layer (polyurethane) with the first jacquard fabric layer and the second jacquard fabric layer together, and finally cooling and setting to obtain the composite jacquard fabric.
According to the production process of the jacquard fabric, the finished product is tested to have the quality indexes of antibacterial performance, flame retardant performance, antistatic performance and wear resistance meeting the industrial standard and the customer requirements.
(1) Test of antibacterial Property
The test is carried out by adopting staphylococcus aureus, a sample is put into a culture solution which is inoculated with bacteria and cultured for 12-18h, the culture solution is kept still for 2h, the number of bacteria before the sample is put into the culture solution and after the sample is kept still is determined, and the experimental result shows that the number of bacteria after the sample is put into the culture solution is about 60 percent less than that before the sample is put into the culture solution.
(2) Test for flame retardancy
After the high-temperature oven is heated to 250 ℃ and stabilized, the sample is placed in the high-temperature oven for 3min and then taken out, the sample does not melt or scorch, but the common fabric is tested by the same method, and the result shows that the common fabric has the melting and scorching phenomena.
(3) Test for antistatic Properties
And (3) clamping a sample on a rotating drum by using a sample clamp, rubbing the rotating drum with the standard cloth at the rotating speed of 400rpm, testing the maximum value (V) of the charged voltage of the sample within 1min, and displaying the experimental result that the maximum value (V) of the charged voltage of the sample is about 30% of the maximum value (V) of the charged voltage of the standard cloth and the standard cloth in a rubbing mode.
(4) Abrasion resistance test
And (3) performing a friction experiment on the sample and the common cloth, and then observing the damage degree of the sample and the common cloth respectively, wherein the damage degree of the sample is obviously smaller than that of the common cloth.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (5)

1. A production process of jacquard fabric is characterized by comprising the following steps:
1) preparing a first jacquard fabric layer:
1.1) melting the composite fiber raw material: melting raw materials of cotton fiber and spandex fiber at high temperature;
1.2) standing: standing the melted mixed fiber liquid in the step 1) until the temperature is between 60 and 80 ℃;
1.3) adding antibacterial agent and flame retardant: adding a proper amount of antibacterial agent and flame retardant into the mixed fiber liquid after standing in the step 2);
1.4) stirring and mixing: stirring the mixed fiber liquid obtained in the step 3) to enable the antibacterial agent and the flame retardant to be better mixed with the fiber liquid;
1.5) weaving of warp yarns: ejecting the melted composite fibers obtained in the step 4) through a first loom to form a plurality of warp yarns;
1.6) weaving of weft yarns: ejecting the melted composite fibers obtained in the step 4) through a second loom to form a plurality of weft yarns;
1.7) dyeing: dyeing the warp yarns in the step 5) and the weft yarns in the step 6);
1.8) soaping: soaping the dyed warp and weft yarns by using a soaping agent;
1.9) fixation: fixing the colors of the soaped warps and wefts by using a color fixing agent;
1.10) soft finishing: softening the fixed warp and weft by using a softening agent;
1.11) dehydration: dewatering the soft-finished warp and weft;
1.12) drying: drying the dehydrated warp yarns and weft yarns;
1.13) spooling: winding the warp yarns and the weft yarns into the bobbin yarns with edges or without edges, which have proper density, good forming and large capacity and are beneficial to the next procedure;
1.14) warping: winding a certain amount of cheese on a warp beam or a weaving beam in parallel with proper and uniform tension according to the length, amplitude and arrangement sequence specified by the process design for sizing or drawing-in working procedure;
1.15) sizing: carrying out slashing treatment by using a slasher;
1.16) drawing-in: using a drawing-in machine to draw in the warp;
1.17) weft winding: using a weft winder to wind weft yarns;
1.18) weaving: weaving a first jacquard fabric layer by using a jacquard loom;
2) preparing a second jacquard fabric layer:
2.1) selecting warp yarns: the warp selects conductive fibers with a conductive function;
2.2) selecting weft yarns: the weft yarns are made of polyamide fibers with excellent wear resistance;
2.3) repeating the process steps 1.7) -1.18) to produce a second jacquard fabric layer;
3) preparing a composite jacquard fabric:
and 3.1) uniformly coating a soluble glue layer between the first jacquard fabric layer and the second jacquard fabric layer, entering a setting machine for secondary setting after primary setting, bonding the molten soluble glue layer with the first jacquard fabric layer and the second jacquard fabric layer together, and finally cooling and setting to obtain the composite jacquard fabric.
2. The process for producing jacquard fabric according to claim 1, wherein the sizing machine in step 1.15) is a drying cylinder type sizing machine.
3. The production process of the jacquard fabric as claimed in claim 1, wherein the temperature of the soluble glue layer during the sizing in the step 3.1) is controlled at 100-150 ℃, and the speed of the sizing vehicle is controlled at 50-100 m/min.
4. The process for producing a jacquard fabric according to claim 1, wherein the soluble glue in step 3.1) is polyurethane.
5. The process for producing a jacquard fabric according to claim 4, wherein the coating temperature during the polyurethane coating is controlled to be between 120-150 ℃.
CN202011345066.6A 2020-11-26 2020-11-26 Production process of jacquard fabric Pending CN112626871A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011345066.6A CN112626871A (en) 2020-11-26 2020-11-26 Production process of jacquard fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011345066.6A CN112626871A (en) 2020-11-26 2020-11-26 Production process of jacquard fabric

Publications (1)

Publication Number Publication Date
CN112626871A true CN112626871A (en) 2021-04-09

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Application Number Title Priority Date Filing Date
CN202011345066.6A Pending CN112626871A (en) 2020-11-26 2020-11-26 Production process of jacquard fabric

Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113306253A (en) * 2021-06-09 2021-08-27 江苏多来运纺织有限公司 Chenille fabric with high-wear-resistant coating and production process thereof
CN113604930A (en) * 2021-06-15 2021-11-05 苏州苏雪纺织科技有限公司 Preparation process of regenerated cellulose blended real silk jacquard fabric for home textiles

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103485032A (en) * 2013-09-24 2014-01-01 昆山市周市镇吉盛服装厂 Producing method for broad jacquard home textile fabrics
CN205443568U (en) * 2015-12-25 2016-08-10 江苏金太阳纺织科技股份有限公司 Multiple latitude jacquard fabric is knitted to tencel look
CN106313671A (en) * 2015-06-25 2017-01-11 展平 Multilayer net-drawing conducting antibacterial fabric with flame retardant fabric layer
CN110172832A (en) * 2019-04-30 2019-08-27 上海汇良纺织材料有限公司 A kind of multifunctional fabric combination process

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103485032A (en) * 2013-09-24 2014-01-01 昆山市周市镇吉盛服装厂 Producing method for broad jacquard home textile fabrics
CN106313671A (en) * 2015-06-25 2017-01-11 展平 Multilayer net-drawing conducting antibacterial fabric with flame retardant fabric layer
CN205443568U (en) * 2015-12-25 2016-08-10 江苏金太阳纺织科技股份有限公司 Multiple latitude jacquard fabric is knitted to tencel look
CN110172832A (en) * 2019-04-30 2019-08-27 上海汇良纺织材料有限公司 A kind of multifunctional fabric combination process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113306253A (en) * 2021-06-09 2021-08-27 江苏多来运纺织有限公司 Chenille fabric with high-wear-resistant coating and production process thereof
CN113604930A (en) * 2021-06-15 2021-11-05 苏州苏雪纺织科技有限公司 Preparation process of regenerated cellulose blended real silk jacquard fabric for home textiles

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Application publication date: 20210409