CN111321503A - Polar fleece composite fabric and preparation method thereof - Google Patents
Polar fleece composite fabric and preparation method thereof Download PDFInfo
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- CN111321503A CN111321503A CN202010191319.2A CN202010191319A CN111321503A CN 111321503 A CN111321503 A CN 111321503A CN 202010191319 A CN202010191319 A CN 202010191319A CN 111321503 A CN111321503 A CN 111321503A
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- polar fleece
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/06—Warp pile fabrics
- D03D27/08—Terry fabrics
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/02—Solvent-treatment of textile materials solvent-dyeing
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/04—Successively applying two or more different solvent-based treating materials
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
- D06C13/10—Splitting double pile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
Abstract
The invention discloses a preparation method of polar fleece composite fabric and the polar fleece composite fabric, comprising the steps of warping, warping a plurality of yarns to 2-3 warp beams, wherein each warp beam at least comprises 4000 yarns, the yarns are chemical fiber long fibers, and the thickest yarns are 75D; weaving, namely, drafting and buckling all the warped yarns, and then passing the yarns through a loom on a loom shaft of the loom, wherein the loom shaft of the loom corresponds to a warped warp shaft, and the pile weft and the bottom weft are interwoven and beaten in proportion to form a grey fabric, wherein the bottom weft and the warp form a ground fabric, and the pile weft and the warp are interwoven to form a pile loop; cutting the grey cloth through a cutting device to separate the long and float threads of the pile weft to form a single short villus; and (4) after-finishing, namely performing after-finishing on the grey cloth subjected to the velvet cutting to obtain the polar fleece composite fabric. The polar fleece composite fabric is integrally woven, so that the subsequent polar fleece pasting process is reduced, and the process is simpler and more environment-friendly.
Description
Technical Field
The invention relates to the field of fabrics, and particularly relates to a polar fleece composite fabric and a preparation method thereof.
Background
The polar fleece composite fabric in the market is usually used for outdoor jacket, winter jacket, cotton clothes and the like, has various changing styles and fine hand feeling, has good warm-keeping effect, and is popular with designers and consumers. The polar fleece composite fabric is usually realized by attaching a layer of polar fleece on a woven fabric or a knitted fabric through glue, the process is complex, and the appearance of the polar fleece is single.
Disclosure of Invention
The invention aims to overcome the defects or problems in the background art and provides a polar fleece composite fabric and a preparation method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a preparation method of polar fleece composite fabric comprises warping, warping a plurality of yarns to 2-3 warp beams, wherein each warp beam at least comprises 4000 yarns, the yarns are chemical fiber long fibers, and the thickest yarns are 75D; weaving, namely, drafting and buckling all the warped yarns, and then passing the yarns through a loom on a loom shaft of the loom, wherein the loom shaft of the loom corresponds to a warped warp shaft, and the pile weft and the bottom weft are interwoven and beaten in proportion to form a grey fabric, wherein the bottom weft and the warp form a ground fabric, and the pile weft and the warp are interwoven to form a pile loop; cutting the grey cloth through a cutting device to separate the long and float threads of the pile weft to form a single short villus; and (4) after-finishing, namely performing after-finishing on the grey cloth subjected to the velvet cutting to obtain the polar fleece composite fabric.
Based on the technical scheme I, the yarn is core-spun yarn of 75D/144F +40D terylene spandex, the weft density of the loom is 140 pieces/inch, the warp density is 160 pieces/inch, the loom drawing is shown in figure 1, and the width of the woven grey cloth is 61 ".
Furthermore, in the velvet cutting process, the speed is 2-4.5m/min, and the rotating speed of the hob cutter is 500-700 r/min.
Further, reed No. 53 reed 3 was selected for reeding.
Further, the loom is a three-warp-beam rapier loom.
Further, the post-finishing process comprises desizing, refining, sizing, dyeing, drying and brushing.
Further, in the post-finishing process, desizing and refining comprise the following steps of treating the grey cloth in a high-temperature high-pressure overflow dyeing machine at 120 ℃ for 15min, then washing with hot water at 80 ℃ for 5min, washing with hot water at 60 ℃ for 2min, washing with cold water, and drying.
Further, in the post-finishing procedure, dry heat setting is adopted for setting, the setting temperature is 180-190 ℃, the setting time is 30-60S, the vehicle speed is 40m/min, and the warp overfeeding is 1%.
Further, in the post-finishing procedure, dyeing comprises the following steps of placing the gray fabric in a dye at 50 ℃, slowly heating to 120-.
The invention also provides polar fleece composite fabric which is prepared by the preparation method.
As can be seen from the above description of the present invention, the present invention has the following advantages over the prior art:
the weaving process of the corduroy is applied to the preparation of the polar fleece composite fabric, but the weaving process of the corduroy is different from the polar fleece composite fabric in terms of the selected yarns, the density and the texture structure during weaving are different from those of the polar fleece composite fabric, the weaving process needs to be improved when the polar fleece composite fabric is woven by the weaving process similar to the corduroy, the yarns in the invention adopt chemical fiber long fibers, the thickest yarn is 75D, the yarns are warped onto 2-3 warp beams, and a loom is adjusted to the warp beam corresponding to the warped warp beam, so that the frequent warp breakage or fuzzing caused by friction among the yarns can be avoided, and the warp density requirement during weaving of the polar fleece composite fabric can be met; the polar fleece composite fabric prepared by the preparation method is integrally formed, and polar fleece and surface cloth are positioned on two sides of the polar fleece composite fabric.
The weaving process is simple, the yarn is the core-spun yarn of 75D/144F +40D terylene, and the cost is low.
The invention also provides a polar fleece composite fabric, which is integrally formed, wherein polar fleece and surface cloth are positioned on two sides of the polar fleece composite fabric, different from the prior art that polar fleece is adhered on the surface cloth, the polar fleece composite fabric is more environment-friendly, and the patterns and the length of the villi of the polar fleece can be designed according to needs, so that abundant pattern changes are generated, and various requirements of users are met.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a drawing of the loom of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. It is to be understood that the described embodiments are presently preferred embodiments of the invention and are not to be taken as an exclusion of other embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the claims, the specification, including the claims, as well as the claims, which follow, when using the terms "including", "having" and their variants, is intended to mean "including, but not limited to".
The invention provides a preparation method of polar fleece composite fabric, which comprises the following steps
Warping, namely hanging a plurality of bobbins wound with yarns on a creel, warping the yarns on the bobbins to 2-3 warp beams, wherein each warp beam contains 4000-; in the embodiment, the yarns are warped to 2 warp beams, the total number of the warps is 9760, and the yarns are core-spun yarns of 75D/144F +40D terylene spandex, so that the cost is low; specifically, the core-spun yarn of dacron 75D/144F +40D spandex is firstly passed through a gasket device of a bobbin creel, the gasket device can provide proper winding tension for the yarn so as to control the tension of each yarn to be uniform, thereby preventing the yarn from being frequently broken, the yarn is carded through a telescopic reed and the like after being drawn, then passes through a size box, steam in the size box is not too large so as to prevent the yarn from being disordered or bonded together, then the yarn is led into a drying room to be dried, and then the yarn is warped onto 2 warp beams through a warping machine;
weaving, namely, drafting and buckling all the warped yarns and then putting the warped yarns on a loom, wherein the loom is a three-beam rapier loom and is provided with 2 weaving beams corresponding to the warping beams, the drafting method is (4, 3) × 3, (2, 3) × 2, (1, 2) × 2, 1, 4, 1, 3, the reed is inserted by a No. 53 steel reed 3, the weft density is 140 pieces/inch, the warp density is 160 pieces/inch, the bottom weft and the pile weft are interwoven and beaten according to the proportion of 1:2 to form gray fabric, the bottom weft and the warp form ground fabric, and the pile weft and the warp are interwoven to form terry; the weaving machine is shown in figure 1, and the width of the woven grey cloth is 61 ";
cutting the stentering cloth, namely, passing the stentering cloth through a cutting device, and cutting off the connection of floating wefts by a circular blade of a cutting machine to form a single short villus shape, wherein the speed is 2.0-4.5m/min, and the rotating speed of a hob cutter is 500r/min-700 r/min;
and (4) after finishing, desizing, refining, sizing, dyeing, drying and brushing the cut grey cloth to obtain the polar fleece composite fabric.
Specifically, the desizing and refining steps comprise the following steps of treating the grey cloth in a high-temperature high-pressure overflow dyeing machine at 120 ℃ for 15min, then washing the grey cloth with hot water at 80 ℃ for 5min, washing the grey cloth with hot water at 60 ℃ for 2min, washing the grey cloth with cold water, and drying the washed grey cloth so as to improve the concentration of a refining agent, reduce the residual fat rate of the fabric and improve the refining effect. The sizing adopts dry heat sizing to improve the size temperature property of the fabric, the sizing temperature is 180-190 ℃, the sizing time is 30-60S, the vehicle speed is 40m/min, the warp overfeeding is 1%, and when the thickness of the fabric is increased, the time can be properly prolonged. The dyeing comprises the following steps of placing the gray fabric in a dye at 50 ℃, slowly heating to 120-130 ℃, keeping the temperature for 30-90min when the temperature is raised to 130 ℃, and then carrying out reduction cleaning by using a solution prepared from caustic soda and sodium hydrosulfite to remove floating and oligomers, wherein the concentration of the caustic soda and the sodium hydrosulfite is 2g/L, and the sodium hydrosulfite is commercially available. After the dyed cloth is dried, in order to enable the fluff to be more tidy, brushing finishing can be carried out, and flock is removed, so that the polar fleece composite fabric can be obtained.
The weaving process of the corduroy is applied to the preparation of the polar fleece composite fabric, but the weaving process of the corduroy is different from the polar fleece composite fabric in terms of the selected yarns, the density and the texture structure during weaving are different from those of the polar fleece composite fabric, the weaving process needs to be improved when the polar fleece composite fabric is woven by the weaving process similar to the corduroy, the yarns in the invention adopt chemical fiber long fibers, the thickest yarn is 75D, the yarns are warped onto 2-3 warp beams, and a loom is adjusted to the warp beam corresponding to the warped warp beam, so that the frequent warp breakage or fuzzing caused by friction among the yarns can be avoided, and the warp density requirement during weaving of the polar fleece composite fabric can be met; the polar fleece composite fabric prepared by the preparation method is integrally formed, and polar fleece and surface cloth are positioned on two sides of the polar fleece composite fabric.
The invention also provides a polar fleece composite fabric which is prepared by the preparation method, the composite fabric is formed by interweaving a group of warp yarns and at least two groups of weft yarns, the weft yarns comprise pile weft yarns and bottom weft yarns, the pile weft yarns and the warp yarns are interwoven to form pile loops, the pile loops are cut to form polar fleece, the bottom weft yarns and the warp yarns are interwoven to form pile cloth consolidated, the warp yarns and the weft yarns are all core-spun yarns of 75D/144F +40D terylene spandex, and the composite fabric is woven by a three-warp-shaft rapier loom. The polar fleece composite fabric is integrally formed, the polar fleece and the shell fabric are positioned on two sides of the polar fleece composite fabric, the polar fleece composite fabric is different from the polar fleece adhered on the shell fabric in the prior art, the environmental protection is more realized, and the pattern of the polar fleece and the length of the fluff can be designed as required, so that the abundant pattern change is generated, and the requirements of users in various aspects are met.
The description of the above specification and examples is intended to be illustrative of the scope of the present invention and is not intended to be limiting. Modifications, equivalents and other improvements which may occur to those skilled in the art and which may be made to the embodiments of the invention or portions thereof through a reasonable analysis, inference or limited experimentation, in light of the common general knowledge, the common general knowledge in the art and/or the prior art, are intended to be within the scope of the invention.
Claims (10)
1. A preparation method of polar fleece composite fabric is characterized by comprising the following steps: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
warping, namely warping a plurality of yarns onto 2-3 warp beams, wherein each warp beam at least comprises 4000 yarns, the yarns are chemical fiber long fibers, and the thickest yarns are 75D;
weaving, namely, drafting and buckling all the warped yarns, and then passing the yarns through a loom on a loom shaft of the loom, wherein the loom shaft of the loom corresponds to a warped warp shaft, and the pile weft and the bottom weft are interwoven and beaten in proportion to form a grey fabric, wherein the bottom weft and the warp form a ground fabric, and the pile weft and the warp are interwoven to form a pile loop;
cutting the grey cloth through a cutting device to separate the long and float threads of the pile weft to form a single short villus;
and (4) after-finishing, namely performing after-finishing on the grey cloth subjected to the velvet cutting to obtain the polar fleece composite fabric.
2. The method for preparing polar fleece composite fabric according to claim 1, which is characterized in that: the yarns are core-spun yarns of 75D/144F +40D terylene, the weft density of a loom is 140 pieces/inch and the warp density is 160 pieces/inch during weaving, the loom drawing is shown in figure 1, and the width of the woven grey cloth is 61 ".
3. The method for preparing the polar fleece composite fabric as claimed in claim 2, which is characterized in that: in the velvet cutting procedure, the speed is 2-4.5m/min, and the rotating speed of the hob cutter is 500-.
4. The method for preparing polar fleece composite fabric according to claim 2, wherein the method comprises the following steps: reeding selects No. 53 reed 3.
5. The method for preparing polar fleece composite fabric according to claim 1, wherein the method comprises the following steps: the loom is a three-warp-beam rapier loom.
6. The method for preparing polar fleece composite fabric according to claim 1, wherein the method comprises the following steps: the post-finishing process sequentially comprises desizing, refining, sizing, dyeing, drying and brushing.
7. The method for preparing polar fleece composite fabric according to claim 6, characterized in that: in the post-finishing procedure, desizing and refining comprise the following steps of treating the grey cloth in a high-temperature high-pressure overflow dyeing machine at 120 ℃ for 15min, then washing with hot water at 80 ℃ for 5min, washing with hot water at 60 ℃ for 2min, washing with cold water, and drying.
8. The method for preparing polar fleece composite fabric according to claim 6, characterized in that: in the post-finishing procedure, the shaping adopts dry heat shaping, the shaping temperature is 180-190 ℃, the shaping time is 30-60S, the vehicle speed is 40m/min, and the radial overfeeding is 1 percent.
9. The method for preparing polar fleece composite fabric according to claim 6, characterized in that: in the post-finishing procedure, the dyeing comprises the following steps of placing the gray fabric in a dye at 50 ℃, slowly heating to 120-130 ℃, keeping the temperature for 30-90min when the temperature is raised to 130 ℃, and then carrying out reduction cleaning by using a solution prepared from caustic soda and sodium hydrosulfite to remove floating color and oligomers, wherein the concentration of the caustic soda and the sodium hydrosulfite is 2 g/L.
10. The polar fleece composite fabric is characterized in that: which is prepared by the preparation method of any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010191319.2A CN111321503A (en) | 2020-03-18 | 2020-03-18 | Polar fleece composite fabric and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010191319.2A CN111321503A (en) | 2020-03-18 | 2020-03-18 | Polar fleece composite fabric and preparation method thereof |
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| CN111321503A true CN111321503A (en) | 2020-06-23 |
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| CN202010191319.2A Pending CN111321503A (en) | 2020-03-18 | 2020-03-18 | Polar fleece composite fabric and preparation method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113373637A (en) * | 2021-06-07 | 2021-09-10 | 华懋（厦门）特种材料有限公司 | Woven polar fleece fabric and production method thereof |
| CN114921941A (en) * | 2022-03-24 | 2022-08-19 | 绍兴勇舜印染有限公司 | Dyeing and finishing processing method of all-cotton plain fabric |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113373637A (en) * | 2021-06-07 | 2021-09-10 | 华懋（厦门）特种材料有限公司 | Woven polar fleece fabric and production method thereof |
| CN114921941A (en) * | 2022-03-24 | 2022-08-19 | 绍兴勇舜印染有限公司 | Dyeing and finishing processing method of all-cotton plain fabric |
| CN114921941B (en) * | 2022-03-24 | 2023-09-01 | 绍兴勇舜印染有限公司 | Dyeing and finishing processing method of all-cotton plain-color fabric |
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Application publication date: 20200623 |
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