CN108532094B - Towel tissue and weaving process thereof - Google Patents
Towel tissue and weaving process thereof Download PDFInfo
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- CN108532094B CN108532094B CN201810426744.8A CN201810426744A CN108532094B CN 108532094 B CN108532094 B CN 108532094B CN 201810426744 A CN201810426744 A CN 201810426744A CN 108532094 B CN108532094 B CN 108532094B
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- 238000009941 weaving Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000008569 process Effects 0.000 title claims abstract description 10
- 235000014676 Phragmites communis Nutrition 0.000 claims description 7
- 244000273256 Phragmites communis Species 0.000 claims description 4
- 210000004209 hair Anatomy 0.000 claims description 4
- 210000002268 wool Anatomy 0.000 claims description 2
- 230000035699 permeability Effects 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 12
- 230000008520 organization Effects 0.000 description 6
- 239000004744 fabric Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/06—Warp pile fabrics
- D03D27/08—Terry fabrics
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Looms (AREA)
Abstract
The invention discloses a towel tissue and a weaving process thereof, wherein ground warps and weft yarns are respectively divided into two groups, the two groups of ground warps are circularly arranged in the warp direction in sequence, and the first group of ground warps and the first group of weft yarns are interwoven on the reverse side of the towel tissue to form a terry tissue; interweaving the second group of ground warps and the second group of weft yarns on the front surface of the product to form an L-shaped warp floating length tissue and a weft floating length tissue; the tail end of each L-shaped warp floating long tissue and the weft floating long tissue is interwoven with the top ends of the next L-shaped warp floating long tissue and the weft floating long tissue to form a continuous step-shaped L-shaped pattern; between every two adjacent groups of continuous step-shaped L-shaped patterns, at least 1 warp and 1 weft are staggered along the same direction respectively. Compared with the traditional towel, the towel has the characteristics of novel and unique pattern, fluffy product, soft hand feeling and the like, and has more excellent air permeability.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a towel tissue.
Background
With the change of the world economic big environment, the towel market is evolving from the traditional competition of quantity winning and low price to the competition of high-grade products and the competitive match of technical quality. Since the twenty-first century, towel products have undergone a great change in fabric, color, design and color, hand feeling, and fabric texture, and the consumer needs of people are rapidly developing toward practical, health-care, beautiful, comfortable, and high-grade. Higher requirements are provided for the appearance color, comfort level, air permeability, fluffiness and the like of the towel.
Disclosure of Invention
The first technical problem to be solved by the invention is as follows: aiming at the defects in the prior art, the towel tissue is provided, compared with the traditional towel, the towel tissue has the characteristics of ventilation, comfort, unique appearance and novel pattern, and brings visual refreshing feeling to people.
The second technical problem to be solved by the invention is: aiming at the defects in the prior art, the weaving process of the towel tissue is provided, and compared with the traditional towel, the woven towel has the characteristics of ventilation, comfort, unique appearance and novel pattern, and brings visual refreshing feeling to people.
In order to solve the first technical problem, the technical scheme of the invention is as follows:
the towel tissue is formed by interweaving a ground warp and a weft, the ground warp and the weft are respectively divided into two groups, and the first group of ground warp and the first group of weft are interwoven on the reverse side of the towel tissue to form a looped pile tissue; the second group of ground warps and the second group of weft yarns form an L-shaped warp floating length tissue and a weft floating length tissue on the front surface of the product; the tail end of each L-shaped warp floating long tissue and the weft floating long tissue is interwoven with the top ends of the next L-shaped warp floating long tissue and the weft floating long tissue to form a continuous step-shaped L-shaped pattern; between every two adjacent groups of continuous step-shaped L-shaped patterns, at least 1 warp and 1 weft are staggered along the same direction respectively.
As an improved technical scheme, the length of the warp float length tissue of the L-shaped warp float length tissue and the length of the weft float length tissue are greater than that of the weft float length tissue; between every two adjacent groups of continuous stepped L-shaped patterns, the warp float length tissues are respectively staggered upwards or downwards by at least 2 picks; the weft float long tissues are staggered at least 1 warp to the left or the right in sequence respectively.
As a preferable technical scheme, the warp float length tissue of the L-shaped warp float length tissue and the weft float length tissue is more than or equal to 6 tissue points; the weft float length structure is more than or equal to 3 structure points.
As a further preferable technical proposal, the warp float length tissue of the L-shaped warp float length tissue and the weft float length tissue is 9 tissue points; the weft float length weave is 6 weave points.
Preferably, each weave cycle of the towel structure is 36 picks, wherein 1, 2, 3, 7, 8, 9, 13, 14, 15, 19, 20, 21, 25, 26, 27, 31, 32 and 33 are a first group of weft yarns, the other 18 picks are a second group of weft yarns, the 5 th, 6 th, 9 th, 10, 13 and 14 th of the ground warp are the first group of ground warp, the rest is the second group of ground warp, the first group of weft yarns and the first group of ground warp form a terry weave, and 6 rows of terry loops are generated on the reverse side of the towel structure; the second group of weft yarns and the second group of ground yarns are interwoven to form a front L-shaped warp float length tissue and a front weft float length tissue.
Preferably, the 1 st, 2 nd, 7 th, 8 th, 13 th, 14 th, 19 th, 20 th, 25 th, 26 th, 31 th and 32 th picks of each tissue cycle are short picks, and the rest are long picks.
In order to solve the second technical problem, the technical solution of the present invention is:
a weaving process of towel tissues comprises the following steps:
dividing the ground warp and the weft into two groups respectively, wherein the two groups of ground warps are circularly arranged in the warp direction in sequence, and the first group of ground warp and the first group of weft are interwoven on the reverse side of the towel stitch to form a looped pile stitch; interweaving the second group of ground warps and the second group of weft yarns on the front surface of the product to form an L-shaped warp floating length tissue and a weft floating length tissue; the tail end of each L-shaped warp floating long tissue and the weft floating long tissue is interwoven with the top ends of the next L-shaped warp floating long tissue and the weft floating long tissue to form a continuous step-shaped L-shaped pattern; between every two adjacent groups of continuous step-shaped L-shaped patterns, at least 1 warp and 1 weft are staggered along the same direction respectively.
As an improved technical scheme, the length of the warp float length tissue of the L-shaped warp float length tissue and the length of the weft float length tissue are greater than that of the weft float length tissue; between every two adjacent groups of continuous stepped L-shaped patterns, the warp float length tissues are respectively staggered upwards or downwards by at least 2 picks; the weft float long tissues are staggered at least 1 warp to the left or the right in sequence respectively.
As a preferable technical scheme, the warp float length tissue of the L-shaped warp float length tissue and the weft float length tissue is more than or equal to 6 tissue points; the weft float length structure is more than or equal to 3 structure points.
As a further preferable technical proposal, the warp float length tissue of the L-shaped warp float length tissue and the weft float length tissue is 9 tissue points; the weft float length weave is 6 weave points.
Preferably, each weave cycle of the towel weave is 36 picks, wherein 1, 2, 3, 7, 8, 9, 13, 14, 15, 19, 20, 21, 25, 26, 27, 31, 32, 33 is a first group of picks, and the other 18 picks are a second group of picks; the 5 th, 6 th, 9 th, 10 th, 13 th and 14 th ground warps are the first group ground warps; the rest is a second group of ground warp, the first group of weft yarns and the first group of ground warp form a loop stitch, and 6 rows of loop loops are generated on the reverse side of the towel stitch; the second group of weft yarns and the second group of ground yarns are interwoven to form a front L-shaped warp float length tissue and a front weft float length tissue.
Preferably, the 1 st, 2 nd, 7 th, 8 th, 13 th, 14 th, 19 th, 20 th, 25 th, 26 th, 31 th and 32 th picks of each tissue cycle are short picks, and the rest are long picks.
As a preferable technical solution, the drafting method when weaving the towel tissue is as follows: the wool warp is 1 heald entry, the ground warp is 1 heald entry for 7 times, and 2 heald entries are 1 time for sequential circulation; the reeding mode is as follows: the 3 reeds comprising the hair 1 land 2 are sequentially circulated for 3 times, and the 4 reeds comprising the hair 1 land 3 are sequentially circulated for 1 time.
As a preferable technical scheme, the semi-finished product of the towel tissue after weaving is desized, boiled, bleached and dyed by an overflow machine, dried by a loose dryer and tentered and shaped at high temperature, and the obtained towel product is flat and beautiful.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
the ground warp and the weft are respectively divided into two groups, and the first group of ground warp and the first group of weft are interwoven on the reverse side of the towel stitch to form a looped pile stitch; the second group of ground warps and the second group of weft yarns form an L-shaped warp floating length tissue and a weft floating length tissue on the front surface of the product; the tail end of each L-shaped warp floating long tissue and the weft floating long tissue is interwoven with the top ends of the next L-shaped warp floating long tissue and the weft floating long tissue to form a continuous step-shaped L-shaped pattern; the special reed mat effect and the special design that at least 1 warp and 1 weft are staggered along the same direction between every two adjacent groups of continuous stepped L-shaped patterns respectively make the product have more excellent air permeability.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic representation of the organization of an organization cycle according to an embodiment of the present invention;
FIG. 2 is a schematic drawing of the drafting and reeding of a tissue cycle in accordance with an embodiment of the present invention;
fig. 3 is a diagram showing the physical effect of the towel tissue according to the present invention.
Detailed Description
The invention is further illustrated below with reference to the figures and examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
Referring to the drawings, fig. 1 is a top weave diagram of one weave cycle of the towel fabric of the present invention, each weave cycle is 36 picks, wherein 1, 2, 3, 7, 8, 9, 13, 14, 15, 19, 20, 21, 25, 26, 27, 31, 32, 33 are first weft yarns which respectively form loop weaves with first group ground warps of 5, 6, 9, 10, 13, 14 of the ground warps, and 6 rows of loop weaves are generated on the reverse side of the towel fabric; in addition, the 18 wefts are a second group of wefts, and the second group of wefts are respectively interwoven with the second group of ground warps to form a front L-shaped warp float length tissue and a front weft float length tissue; between every two adjacent groups of continuous stepped L-shaped patterns, the warp long floating tissues are respectively staggered upwards or downwards by 3 picks; the weft float long tissues are staggered by 2 warps leftwards or rightwards respectively.
Example 1
The towel tissue is formed by interweaving a ground warp and a weft, the ground warp and the weft are respectively divided into two groups, and the first group of ground warp and the first group of weft are interwoven on the reverse side of the towel tissue to form a looped pile tissue; the second group of ground warps and the second group of weft yarns form an L-shaped warp floating length tissue and a weft floating length tissue on the front surface of the product; the tail end of each L-shaped warp floating long tissue and the weft floating long tissue is interwoven with the top ends of the next L-shaped warp floating long tissue and the weft floating long tissue to form a continuous step-shaped L-shaped pattern; the length of the warp float length tissue of the L-shaped warp float length tissue and the length of the weft float length tissue are greater than that of the weft float length tissue; between every two adjacent groups of continuous stepped L-shaped patterns, the warp float length tissues are respectively staggered upwards or downwards by at least 2 picks; the weft float long tissues are staggered at least 1 warp to the left or the right in sequence respectively.
Example 2
A towel structure, the towel structure is formed by interweaving a ground warp and a weft, the ground warp and the weft are respectively divided into two groups, each structure cycle is 36 picks, wherein 1, 2, 3, 7, 8, 9, 13, 14, 15, 19, 20, 21, 25, 26, 27, 31, 32 and 33 are first group of weft which respectively form a looped pile structure with the first group of ground warp of 5, 6, 9, 10, 13 and 14 of the ground warp, and 6 rows of looped piles are generated on the reverse side of the towel structure; in addition, the 18 wefts are a second group of wefts, and the second group of wefts are respectively interwoven with the second group of ground warps to form a front L-shaped warp float length tissue and a front weft float length tissue; the tail end of each L-shaped warp floating long tissue and the weft floating long tissue is interwoven with the top ends of the next L-shaped warp floating long tissue and the weft floating long tissue to form a continuous step-shaped L-shaped pattern; the warp float length tissues of the L-shaped warp float length tissues and the weft float length tissues are 9 tissue points, and the weft float length tissues are 6 tissue points; between every two adjacent groups of continuous stepped L-shaped patterns, the warp long floating tissues are respectively staggered upwards or downwards by 3 picks; the weft float long tissues are staggered by 2 warps leftwards or rightwards respectively.
Example 3
A towel structure, the towel structure is formed by interweaving a ground warp and a weft, the ground warp and the weft are respectively divided into two groups, each structure cycle is 36 picks, wherein 1, 2, 3, 7, 8, 9, 13, 14, 15, 19, 20, 21, 25, 26, 27, 31, 32 and 33 are first group of weft which respectively form a looped pile structure with the first group of ground warp of 5, 6, 9, 10, 13 and 14 of the ground warp, and 6 rows of looped piles are generated on the reverse side of the towel structure; in addition, the 18 wefts are a second group of wefts, and the second group of wefts are respectively interwoven with the second group of ground warps to form a front L-shaped warp float length tissue and a front weft float length tissue; the tail end of each L-shaped warp floating long tissue and the weft floating long tissue is interwoven with the top ends of the next L-shaped warp floating long tissue and the weft floating long tissue to form a continuous step-shaped L-shaped pattern; the warp float length tissues of the L-shaped warp float length tissues and the weft float length tissues are 7 tissue points, and the weft float length tissues are 5 tissue points; between every two adjacent groups of continuous step-type L-shaped patterns, the warp float long tissues are respectively staggered upwards by 2 picks; the weft float long tissues are staggered by 1 warp to the right in turn.
Example 4
The upper machine organization chart and the palm threading and reed mode shown in fig. 1 and fig. 2 are that each organization cycle is 36 picks, wherein 1, 2, 3, 7, 8, 9, 13, 14, 15, 19, 20, 21, 25, 26, 27, 31, 32 and 33 are first group wefts which are respectively interwoven with the first group warps of 5, 6, 9, 10, 13 and 14 of the ground warps to form a loop organization, and 6 rows of loops are generated on the reverse side of the loop organization; in addition, the 18 wefts are a second group of wefts, and the second group of wefts are respectively interwoven with the second group of ground warps to form a front L-shaped warp float length tissue and a front weft float length tissue; the tail end of each L-shaped warp floating long tissue and the weft floating long tissue is interwoven with the top ends of the next L-shaped warp floating long tissue and the weft floating long tissue to form a continuous step-shaped L-shaped pattern; the warp float length tissues of the L-shaped warp float length tissues and the weft float length tissues are 9 tissue points, and the weft float length tissues are 6 tissue points; between every two adjacent groups of continuous stepped L-shaped patterns, the warp long floating tissues are respectively staggered upwards or downwards by 3 picks; the weft float long tissues are staggered by 2 warps leftwards or rightwards respectively. The towel fabric with the pattern characteristic of the mat reed is woven by adopting an air-jet cloth-moving type fuzzing mode, is used for enabling looped piles to be fuzzed and neat in the weaving and beating-up process, and is woven by sequentially and circularly weaving.
Desizing, boiling and bleaching, dyeing, drying by a loose dryer and high-temperature tentering and setting treatment are carried out on the woven towel semi-finished product by adopting an overflow machine, and the obtained towel product is flat and beautiful.
In the specific production, the three-dimensional effect and the product appearance effect of the product can be adjusted by adjusting the number of inserted wefts and the thickness of wefts (or the density of warps and the thickness of warps); the product thickness and appearance effect can also be adjusted by adjusting the loop height.
Claims (9)
1. A towel tissue characterized in that: the towel structure is formed by interweaving a ground warp and a weft, the ground warp and the weft are respectively divided into two groups, and the first group of ground warp and the first group of weft are interwoven on the reverse side of the towel structure to form a looped pile structure; the second group of ground warps and the second group of weft yarns form an L-shaped warp floating length tissue and a weft floating length tissue on the front surface of the product; the tail end of each L-shaped warp floating long tissue and the weft floating long tissue is interwoven with the top ends of the next L-shaped warp floating long tissue and the weft floating long tissue to form a continuous step-shaped L-shaped pattern; the length of the warp float length tissue of the L-shaped warp float length tissue and the length of the weft float length tissue are greater than that of the weft float length tissue; between every two adjacent groups of continuous stepped L-shaped patterns, the warp float length tissues are respectively staggered upwards or downwards by at least 2 picks; the weft float long tissues are staggered at least 1 warp to the left or the right in sequence respectively.
2. The towel stitch of claim 1 wherein: the warp float length tissue of the L-shaped warp float length tissue and the weft float length tissue is more than or equal to 6 tissue points; the weft float length structure is more than or equal to 3 structure points.
3. The towel stitch of claim 2 wherein: the warp float length tissues of the L-shaped warp float length tissues and the weft float length tissues are 9 tissue points; the weft float length weave is 6 weave points.
4. The towel stitch of claim 1 wherein: each weave cycle of the towel weave is 36 picks, wherein 1, 2, 3, 7, 8, 9, 13, 14, 15, 19, 20, 21, 25, 26, 27, 31, 32, 33 is a first set of weft yarns and the other 18 picks are a second set of weft yarns; the 5 th, 6 th, 9 th, 10 th, 13 th and 14 th ground warps are the first group ground warps; the rest is a second group of ground warp, the first group of weft yarns and the first group of ground warp form a loop stitch, and 6 rows of loop loops are generated on the reverse side of the towel stitch; the second group of weft yarns and the second group of ground yarns are interwoven to form a front L-shaped warp float length tissue and a front weft float length tissue.
5. The towel stitch of claim 4 wherein: the 1 st, 2 nd, 7 th, 8 th, 13 th, 14 th, 19 th, 20 th, 25 th, 26 th, 31 th and 32 th picks of each tissue cycle are short picks, and the rest are long picks.
6. A weaving process of towel tissues is characterized by comprising the following steps:
dividing the ground warp and the weft into two groups respectively, wherein the two groups of ground warps are circularly arranged in the warp direction in sequence, and the first group of ground warp and the first group of weft are interwoven on the reverse side of the towel stitch to form a looped pile stitch; interweaving the second group of ground warps and the second group of weft yarns on the front surface of the product to form an L-shaped warp floating length tissue and a weft floating length tissue; the tail end of each L-shaped warp floating long tissue and the weft floating long tissue is interwoven with the top ends of the next L-shaped warp floating long tissue and the weft floating long tissue to form a continuous step-shaped L-shaped pattern; the length of the warp float length tissue of the L-shaped warp float length tissue and the length of the weft float length tissue are greater than that of the weft float length tissue; between every two adjacent groups of continuous stepped L-shaped patterns, the warp float length tissues are respectively staggered upwards or downwards by at least 2 picks; the weft float long tissues are staggered at least 1 warp to the left or the right in sequence respectively.
7. The process for weaving towel tissue according to claim 6, characterized in that: each weave cycle of the towel weave is 36 picks, wherein 1, 2, 3, 7, 8, 9, 13, 14, 15, 19, 20, 21, 25, 26, 27, 31, 32, 33 is a first set of weft yarns and the other 18 picks are a second set of weft yarns; the 5 th, 6 th, 9 th, 10 th, 13 th and 14 th ground warps are the first group ground warps; the rest is a second group of ground warp, the first group of weft yarns and the first group of ground warp form a loop stitch, and 6 rows of loop loops are generated on the reverse side of the towel stitch; the second group of weft yarns and the second group of ground yarns are interwoven to form a front L-shaped warp float length tissue and a front weft float length tissue.
8. The process for weaving towel tissue according to claim 7, characterized in that: the 1 st, 2 nd, 7 th, 8 th, 13 th, 14 th, 19 th, 20 th, 25 th, 26 th, 31 th and 32 th picks of each tissue cycle are short picks, and the rest are long picks.
9. The process for weaving towel tissue according to claim 6, wherein the drafting mode during weaving the towel tissue is as follows: the wool warp is 1 heald entry, the ground warp is 1 heald entry for 7 times, and 2 heald entries are 1 time for sequential circulation; the reeding mode is as follows: the 3 reeds comprising the hair 1 land 2 are sequentially circulated for 3 times, and the 4 reeds comprising the hair 1 land 3 are sequentially circulated for 1 time.
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CN109457363B (en) * | 2018-12-12 | 2021-02-02 | 孚日集团股份有限公司 | Honeycomb cloth bubble-inlaid blanket and weaving process thereof |
CN112725986B (en) * | 2020-12-18 | 2023-03-21 | 滨州亚光家纺有限公司 | Novel embossment effect terry towel |
CN114990762A (en) * | 2022-06-07 | 2022-09-02 | 孚日集团股份有限公司 | Rare earth finishing antibacterial towel and weaving process thereof |
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US4576848A (en) * | 1985-06-24 | 1986-03-18 | Fieldcrest Mills, Inc. | Pile fabrics as woven terry fabrics with diagonal grooves of cut pile |
KR101429936B1 (en) * | 2013-05-13 | 2014-08-18 | 주식회사 지비엠 | Metal Filament Bundle with Durability and Torsion, Metal Fabric Prepared with the Bundle, and Combustion Media with the Fabric |
US9528201B1 (en) * | 2015-07-13 | 2016-12-27 | Smart Textile Products, LLC | Insulating sheer fabric |
CN105386192B (en) * | 2015-12-22 | 2017-12-15 | 孚日集团股份有限公司 | A kind of three layers of open-work towel and its manufacturing process |
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