CN102390723B - Full-automatic hydraulic setting machine - Google Patents

Full-automatic hydraulic setting machine Download PDF

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Publication number
CN102390723B
CN102390723B CN201110133530.XA CN201110133530A CN102390723B CN 102390723 B CN102390723 B CN 102390723B CN 201110133530 A CN201110133530 A CN 201110133530A CN 102390723 B CN102390723 B CN 102390723B
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China
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base
chuck
bed
holder
green
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Expired - Fee Related
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CN201110133530.XA
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Chinese (zh)
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CN102390723A (en
Inventor
闫新成
张全治
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GONGYI WANGDA MACHINERY PLANT
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GONGYI WANGDA MACHINERY PLANT
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Publication of CN102390723B publication Critical patent/CN102390723B/en
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Abstract

The invention discloses a full-automatic hydraulic setting machine which comprises a hydraulic secondary green brick pushing machine, a green brick storage transition bed, an automatic green brick dividing station, an upper integrated frequency conversion spin chuck and a hydraulic jacking and traveling setting vehicle. When the full-automatic hydraulic setting machine is in use, the hydraulic secondary green brick pushing machine pushes green bricks into the green brick storage transition bed to temporarily store the green bricks; the green brick storage transition bed feeds the green bricks onto the automatic green brick dividing station; the automatic green brick dividing station divides the green bricks in place according to a specified green brick spacing; the upper integrated frequency conversion spin chuck descends in place to clamp the green bricks on the automatic green brick dividing station; the hydraulic jacking and traveling setting vehicle drives the upper integrated frequency conversion spin chuck to travel in place and then puts the green bricks on a kiln car; and after the green brick clamping is completed next time, the upper integrated frequency conversion spin chuck rotates by 90 degrees to set the next layer of green bricks. The full-automatic hydraulic setting machine has wide application range, can be widely applied to the one-step setting field of a tunnel kiln with the end face of 2 meters to 4 meters and can be used for flexibly simulating a spacing style of manually setting the green bricks. Moreover, compared with the manual setting mode, the full-automatic hydraulic setting machine has the advantages that the green bricks are set more neatly and regularly, more time is saved, and the cost is reduced.

Description

Full-automatic hydraulic setting machine
Technical field
The present invention relates to a kind of Full-automatic hydraulic setting machine, belong to mechanical equipment field, especially brickmaking mechanical apparatus field.
Background technology
In brick-tile industry, most of tunnel kiln brick sintering plant men are still continuing to use the mode of production of manually picking up base, piling, and workman's labour intensity is large, piling weak effect, and sintering finished rate is low.
Although there are some mechanical setting machines, ubiquity inefficiency, the shortcoming that piling layout is unreasonable, degree of automation is lower.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of Full-automatic hydraulic setting machine for the deficiencies in the prior art, adopts following technical scheme:
, comprise hydraulic pressure secondary blank pushing machine, deposit base transition bed, automatically divide base platform, upper whole frequency conversion rotary chuck, hydraulic lifting and walking code base car 1; Described hydraulic pressure secondary blank pushing machine pushes base to deposit base transition bed buffer memory; Deposit base transition bed base is served to minute base platform automatically; Automatically dividing a base platform as prescribed base spacing to separate base puts in place; Upper whole frequency conversion rotary chuck declines and puts in place, will automatically divide the adobe on base platform to pick up; Walking code base car is placed on adobe above kiln car after putting in place with upper whole frequency conversion rotary chuck walking, and after next folder base finishes, upper whole frequency conversion rotary chuck 90-degree rotation is piled up lower one deck adobe.
Described Full-automatic hydraulic setting machine, described in deposit base transition bed and comprise, cross a bed cylinder, cross bed and push away the back of the body, cross bed bracket base roller, it is surperficial that base transition bed is deposited in even, free to rotate being arranged in of described holder base Roller spacer; Cross a bed cylinder-pushed and cross bed and push away the back of the body and decline, cross bed and push away the back of the body and under power driven, fast base is pushed away toward automatically dividing on base platform, meanwhile, described in having existed again, deposits on base transition bed the mud bar that brick machine is produced, cross bed cylinder and drove bed to push away back liter, get back to initial position, repeat above-mentioned steps.
Described Full-automatic hydraulic setting machine, described automatic minute base platform comprises that holder base frame, holder base frame movable rod, two minutes bases found gear, minute base tooth bar, minute base tooth bar gear wheel; Within two minutes, the vertical gear synchronous of base rotates, and via a minute base rack drives holder base frame, when two ends are separated into desired location, stops.
Described Full-automatic hydraulic setting machine, upper whole frequency conversion rotary chuck comprises that chuck folding running roller, whole chuck lower fixed seat, chuck folding hydraulic actuating cylinder, chuck, chuck folder base hydraulic actuating cylinder, blank clamping plate support and wear bar, chuck blank clamping plate; Chuck is suspended on whole chuck lower fixed seat by chuck folding running roller, after folder base, by chuck folding hydraulic actuating cylinder, pushes one by one chuck open predetermined distance.
Applicable scope is wider, can be widely used in 2 meters---a subcategory number base of the tunnel Kiln of-4 meters of end faces is on-the-spot, the interval pattern of maneuverability topotype manual imitation code base, and than artificial code base more neatly, more standard, more save time, reduce costs.
Accompanying drawing explanation
Fig. 1 integral structure schematic diagram; Walking code base car 1, upper whole frequency conversion rotary chuck 2, divides base platform 3 automatically, and hydraulic lifting 4 is deposited base transition bed 5, hydraulic pressure secondary blank pushing machine 6, gantry roof beam structure 7 is walked, hydraulic-driven cycloidal pin reductor 8, frequency conversion driving speed reducer 11, kiln car 13 by walking Ma Pi garage;
Fig. 2 divides base platform structural representation automatically, and 2-1 is front view, and 2-2 is lateral plan, and 2-3 is birds-eye view; Base 31, holder base frame holder cylinder seat 32, holder base frame 33, holder base frame movable rod 34, the sliding thick stick 35 of chromium plating, WPO type worm speed reducer 36, divide base tooth bar 37, minute base tooth bar gear wheel 38, driving motor 39, divide base vertical gear 310, hinge wheel 311, holder base frame sliding shoes seat 312, bearing 313 in holder base frame holder cylinder, minute base tooth bar end oscillating bearing 314, oscillating bearing key seat 315, chain 316, minor sprocket 317;
Fig. 3 is upper whole frequency conversion rotary chuck structural representation, and 3-1 is front view, and 3-2 is lateral plan, and 3-3 is birds-eye view, the partial enlarged drawing that 3-4 is 3-3; Whole chuck lower fixed seat 21, chuck folding running roller 22, chuck folding hydraulic actuating cylinder 23, whole chuck upper holder 24, whole chuck rotating shaft base 25, whole chuck rotary-chain 26, rotary drive motor reducer 27, chuck 28, chuck folder base hydraulic actuating cylinder 29, blank clamping plate supports wears bar 210, chuck blank clamping plate 211;
Fig. 4 is for depositing base transition bed structure schematic diagram, and 4-1 is front view, and 4-2 is lateral plan, and 4-3 is birds-eye view, cross bed and push away base frame walking track 51, cross bed and push away base frame road wheel 52, cross bed and push away the back of the body 53, transmission shaft 54, support 55, crosses bed bracket base roller 56, cross window cylinder pipeline erecting frame 57, cross a bed cylinder 58, cross bed cylinder and cross bed and push away back of the body connector 59, transmission shaft axle bed 510, hydraulic motor decelerator 511, crosses bed and pushes away base frame 512, driving chain 513, driving chain tensioner frame 514, driving chain wheel 515.
The specific embodiment
Below in conjunction with specific embodiment, the present invention is described in detail.
Embodiment 1
With reference to figure 1, Full-automatic hydraulic setting machine of the present invention comprises: hydraulic pressure secondary blank pushing machine 6, and deposit base transition bed 5, automatically divide base platform 3, upper whole frequency conversion rotary chuck 2, hydraulic lifting 4, a walking code base car 1.
Step 1: brick machine is extruded mud bar and, sent into fast on hydraulic pressure secondary blank pushing machine 6 after length is cut off according to the rules through vertical slitting machine; The hydraulic actuating cylinder of hydraulic pressure secondary blank pushing machine 6 starts action, article one base is pushed away to slitting and send base position, enter and deposit base transition bed 5, push away carry on the back steel wire only (the mud bar extruded of brick machine becomes adobe two conditions: one: after mud bar, must have the device that pushes away mud bar, two: mud bar must have the device of cutting above.After mud bar, push away the device of mud bar pushing away the back of the body, cutter sweep steel wire before mud bar.), when second base comes, pushing away the back of the body and promote article one base by second base, front being advanced into deposited base transition bed 5, and rear base pushes away front base, and so forth;
Step 2: wait deposit base transition bed 5 deposit base and automatically divide base platform 3 deposit base accumulative total enough kiln car pile up after the base number of regulation, the action of the hydraulic actuating cylinder of hydraulic pressure secondary blank pushing machine 6, (pushes away the back of the body through a steel wire) completely by base and sends into and deposit base transition bed 5;
Step 3: deposit base transition bed 5 base is served to minute base platform 3 automatically fast, back send base continuous, moves in circles;
Step 4: automatically divide base platform 3 electric motor startings, driven gear tooth bar as prescribed base spacing separates base and puts in place; Upper whole frequency conversion rotary chuck 2 declines and puts in place, and the folder base cylinder action of chuck will divide the adobe on base platform 3 to pick up (adobe is picked up latter automatic minute base platform 3 closes up fast, enters and divides base circulation next time) automatically;
Step 5: with reference to figure 3, chuck folding hydraulic actuating cylinder 23 actions of upper whole frequency conversion rotary chuck 2, chuck folding running roller 22 rolls, and chuck 28 (in Fig. 3-3, vertical array arranges 4 chuck A, B, C, D) as prescribed distance is separately.
Step 6: after walking code base car 1 puts in place with upper whole frequency conversion rotary chuck 2 walkings, 29 actions of chuck folder base hydraulic actuating cylinder, chuck blank clamping plate 211 unclamps, and ground floor adobe is placed on above kiln car, and now, chuck blank clamping plate 211 has returned treats mode of operation.
Second layer adobe: hydraulic lifting 4 actions of walking code base car 1, upper whole frequency conversion rotary chuck 2 is risen, chuck folding hydraulic actuating cylinder 23 actions of upper whole frequency conversion rotary chuck 2, chuck folding running roller 22 rolls, and chuck 28 closes up.A walking code base car 1 turns back to initial control position, circulation action last time, decline, press from both sides base, chuck separately, rising.Frequency conversion rotating machine starts, and by rotary drive motor reducer 27, slows down, and whole chuck rotary-chain 26 pulls stably 90-degree rotation of whole frequency conversion rotary chuck 2.After putting in place, 1 walking of walking code base car declines, place second layer adobe, ground floor adobe and second layer adobe both can intersect 90 degree and stacked like this, upper whole frequency conversion rotary chuck 2 risings, chuck 28 closes up, and original control position is returned in upper whole frequency conversion rotary chuck 2 rotations.So move in circles and realize code base automated production at a high speed.
As shown in Figure 4, deposit base transition bed 5 and comprised that bed pushed away base frame walking track 51, crosses bed and push away base frame road wheel 52, cross bed and push away the back of the body 53, transmission shaft 54, support 55, cross bed bracket base roller 56, cross window cylinder pipeline erecting frame 57, cross a bed cylinder 58, cross bed cylinder and cross bed and push away back of the body connector 59, transmission shaft axle bed 510, hydraulic motor decelerator 511, cross bed and push away base frame 512, driving chain 513, driving chain tensioner frame 514, driving chain wheel 515; It is even that surface is placed with interval, and the holder base roller 56 that can freely rotate (or laying stainless steel sheet at upper surface), can rotate with base the lower surface of unlikely destruction adobe during upper base.
Automatically dividing full adobe on base platform 3, automatically divide 3 minutes bases of base platform, and in the time period of upper whole frequency conversion rotary chuck 2 folder bases, the mud bar that brick press is produced is by the promotion of hydraulic pressure secondary blank pushing machine 6, rear base pushes away the principle of front base, being buffered in intelligence deposits on base transition bed 5, treat a minute base, after the release of folder base. hydraulic pressure secondary blank pushing machine 6 pushes away brick cutting machine completely by base, what make that base enters that intelligence deposits base transition bed 5 pushes away base control position, the bed cylinder 58 of crossing of depositing base transition bed 5 promoted bed and pushes away and carry on the back 53 declines, HM Hydraulic Motor starts, by hydraulic motor decelerator 511, transmission shaft 54, sprocket wheel 515 rotates, drive chain 516 to pull, crossing bed pushes away the back of the body 53 and fast base is pushed away toward automatically dividing on base platform 3, meanwhile, the mud bar that brick machine is produced pushes away base principle by base, existed again and deposited on base transition bed 5), crossing bed cylinder 58 drove bed to push away the back of the body 53 risings, get back to initial position, repeat above-mentioned steps, decline, push away base, rise, reset, and so forth.The present invention adopts such design effectively to guarantee the continuity that mud bar is produced.It adopts hydropneumatic to combine driving, makes to deposit base transition bed 5 and organically combines with secondary hydraulic pressure blank pushing machine 6, extruder is not shut down in process of production, thereby effectively guaranteed the output of brick machine.
Hydraulic lifting 4 in walking code base car 1 drives four sliding beams (sliding beam had both been done guide beam, made again draw-beam) to complete the lifting work of whole frequency conversion rotary chuck 2 by top board.While comparing the lubrication system of round steel column and brasses, the sliding beam of lifting square tube adopts up and down and adjusts running roller and fix, and makes lubricated more fully, adjusts more conveniently, and stability is better.Walking adopts variable-frequency motor to control, and speed reducer drive is slowly reliable while having guaranteed 1 start and stop of walking code base car, and middle walking is very fast, saves the folder base time.
Embodiment 2
With reference to figure 2, automatically divide base platform 3 to comprise base 31, holder base frame holder cylinder seat 32, holder base frame 33, holder base frame movable rod 34, the sliding thick stick 35 of chromium plating, WPO type worm speed reducer 36, minute base tooth bar 37, minute base tooth bar gear wheel 38, driving motor 39, the vertical gear 310 of minute base, hinge wheel 311, holder base frame sliding shoes seat 312, bearing 313 in holder base frame holder cylinder, minute base tooth bar end oscillating bearing 314, oscillating bearing key seat 315, chain 316, minor sprocket 317.
Every is dragged the upper surface of base frame 33 to lay smooth plastic flagstone, and surface is more smooth makes the slip of mud bar more smooth and easy, with scratching moulded pottery not yet put in a kiln to bake lower surface.
The sliding shoes cover of preparation watt lining is equipped with in holder base frame 33 bottoms, makes to hold in the palm base frame 33 to separate, close up on the sliding thick stick 35 of three chromium plating, slides so more stable, and it is more permanent to use.
Two ends holder base frame (in Fig. 2-3, the holder base frame of the leftmost side and the rightmost side is two ends holder base frame, and all the other holder base framves are middle holder base frame) is connected with four pieces minutes base tooth bars 37 that oscillating bearing is housed respectively.Between two ends holder base frame and middle holder base frame, and between middle holder base frame, all adopt holder base frame movable rod 34 fixing between two.Within four pieces minutes, base tooth bar 37 is meshed with the vertical gear 310 of minute base being assemblied on WPO type worm speed reducer 36 respectively, minute base tooth bar 37, along minute base tooth bar gear wheel 38 of both sides (in figure totally eight) operation, has guaranteed in four pieces minutes base tooth bar 37 operational processs steady, parallel to each other like this.Two WPO type worm speed reducer 36 use adapter shafts connect, and via sprocket wheel, chain gear, guarantee that two ends holder base frame 33 synchronously separates.
In adobe, everywhere when closing up the holder base frame 33 of automatically minute base platform 3 of state, driving motor 39 constant speed start, and by sprocket wheel 317, chain 316, drive WPO type worm speed reducers 36.The synchronously rotation of two minutes vertical gears 310 of base (each of both sides), stops while driving holder base framves 33 to be slowly stably separated into folder base desired location to two ends via minute base tooth bar 37.After upper whole frequency conversion rotary chuck 2 picks up adobe, holder base frame 33 closes up fast, moves in circles.
Adopt two-way rack-and-gear transmission, guarantee that two lateral brackets are synchronously separately corresponding one by one.Variable-frequency motor is controlled, and while dividing base, speed is slow, so that moulded pottery not yet put in a kiln to bake does not fall, after folder base, can close up fast, reduces a minute base, folder base holding time.
Embodiment 3
With reference to figure 3, up-conversion rotary integral chuck 2, chuck 28 entire arrangement, integral-rotation, hydraulic separate is stamped, hydraulic clip base, fold up one deck at every turn, making to pile up 2 meters---buttress spacing and the base spacing location of the adobe on 4 meters of section kiln cars are more accurate, pile up more rationally (it with market on the bottom that exists rotate, top code base is piled up the setting machine of one deck adobe for twice and is compared) control of rotation employing frequency conversion braking motor, speed reducer drive, pass through sprocket wheel, chain pulls stably half-twist of up-conversion rotary integral chuck, this device reaches the object (comparing gear transmission) of rotation and has alleviated the weight of self.Integratively rotary chuck, (comparing the little chuck of single buttress rotation of the pneumatic setting machine on market) buttress spacing and base spacing, arranges more reasonable, and holding time is still less.
Up-conversion rotary integral chuck 2 structures as shown in Figure 3, comprise whole chuck lower fixed seat 21, chuck folding running roller 22, chuck folding hydraulic actuating cylinder 23, whole chuck upper holder 24, whole chuck rotating shaft base 25, whole chuck rotary-chain 26, rotary drive motor reducer 27, chuck 28, chuck folder base hydraulic actuating cylinder 29, blank clamping plate supports wears bar 210, chuck blank clamping plate 211.
Chuck 28 comprises that bar 210 is worn in chuck blank clamping plate 211, blank clamping plate support, chuck presss from both sides base hydraulic actuating cylinder 29.Chuck 28 quantity install according to tunnel Kiln type specification and buttress grey cloth.
Chuck 28 is suspended on whole chuck lower fixed seat 21 by chuck folding running roller 22.After folder base, by chuck folding hydraulic actuating cylinder 23, push one by one chuck open predetermined distance (distance is set as required).Whole chuck rotating shaft base 25 connects together whole chuck lower fixed seat 21 with whole chuck upper holder 24.Motor, rotary drive motor reducer 27 pull whole chuck lower fixed seat 21 to forward fixed angle (90 °) to via sprocket wheel, chain 26
Principle of work: while automatically dividing the holder base frame 33 of base platform 3 that adobe is separated into fixed range, 29 actions of the chuck of upper whole frequency conversion rotary chuck 2 folder base hydraulic actuating cylinder, promote chuck blank clamping plate 211, and adobe is picked up.23 actions of chuck folding hydraulic actuating cylinder, promote chuck 28, separately predetermined distance.After upper whole frequency conversion rotary chuck 2 walkings put in place, 29 actions of chuck folder base hydraulic actuating cylinder, promote chuck blank clamping plate 211 and unclamp adobe, pile up ground floor adobe, upper whole frequency conversion rotary chuck 2 rises, 23 actions of chuck folding hydraulic actuating cylinder, chuck 28 (in Fig. 3-3, vertical array arranges 4 chuck A, B, C, D) is close together, return to control position, continue folder base, push chuck 28 open, rise, upper whole frequency conversion rotary chuck 2 half-twists, walk, decline, pile up second layer brick (90 ° of second layer adobe and ground floor adobe angles), so move in circles.
In Fig. 3-3, have 4 chucks 28 (A, B, C, D), the quantity of chuck 28 is according to tunnel Kiln type specification and buttress base and arranging, its quantity can be adjusted according to kiln type.Full-automatic hydraulic setting machine of the present invention for be the kiln section of 2 meters to 4 meters.
Should be understood that, for those of ordinary skills, can be improved according to the above description or convert, and all these improvement and conversion all should belong to the protection domain of claims of the present invention.

Claims (3)

1. a Full-automatic hydraulic setting machine, is characterized in that, comprises hydraulic pressure secondary blank pushing machine, deposits base transition bed, automatically divides base platform, upper whole frequency conversion rotary chuck, hydraulic lifting and walking code base car; Described hydraulic pressure secondary blank pushing machine pushes base to deposit base transition bed buffer memory; Deposit base transition bed base is served to minute base platform automatically; Automatically dividing a base platform as prescribed base spacing to separate base puts in place; Upper whole frequency conversion rotary chuck declines and puts in place, will automatically divide the adobe on base platform to pick up; Walking code base car is placed on adobe above kiln car after putting in place with upper whole frequency conversion rotary chuck walking, and after next folder base finishes, upper whole frequency conversion rotary chuck 90-degree rotation is piled up lower one deck adobe; Automatically a minute base platform (3) comprises base (31), holder base frame holder cylinder seat (32), holder base frame (33), holder base frame movable rod (34), the sliding thick stick (35) of chromium plating, WPO type worm reduction gear (36), minute base tooth bar (37), divide base tooth bar gear wheel (38), driving motor (39), the vertical gear (310) of minute base, hinge wheel (311), holder base frame sliding shoes seat (312), bearing (313) in holder base frame holder cylinder, minute base tooth bar end oscillating bearing (314), oscillating bearing key seat (315), chain (316), minor sprocket (317);
The upper surface of every holder base frame (33) is laid smooth plastic flagstone, and surface is more smooth makes the slip of mud bar more smooth and easy, with scratching moulded pottery not yet put in a kiln to bake lower surface;
The sliding shoes cover of preparation watt lining is equipped with in holder base frame (33) bottom, makes to hold in the palm base frame (33) above to separate, close up at the sliding thick sticks of three chromium plating (35);
Two ends holders base frame respectively be equipped with oscillating bearing four pieces minutes base tooth bar (37) be connected; Between two ends holder base frame and middle holder base frame, and all adopt holder base frame movable rod (34) fixing between two between middle holder base frame; Four pieces minutes base tooth bar (37) be meshed with the vertical gear (310) of minute base being assemblied on WPO type worm reduction gear (36) respectively, divide minute base tooth bar gear wheel (38) operation of base tooth bar (37) along both sides, guarantee in four pieces minutes base tooth bar (37) operational processs steady, parallel to each other; Two WPO type worm reduction gears (36) connect with adapter shaft, via sprocket wheel, chain gear, guarantee that two ends holder base framves (33) synchronously separate;
In adobe, everywhere when closing up the holder base frame (33) of automatically minute base platform (3) of state, driving motor (39) constant speed starts, and by minor sprocket (317), chain (316), drives WPO type worm reduction gear (36); Within two minutes, the vertical gear (310) of base synchronously rotates, and while driving holder base frame (33) to be slowly stably separated into folder base desired location to two ends via minute base tooth bar (37), stops; After upper whole frequency conversion rotary chuck (2) picks up adobe, holder base frame (33) closes up fast, moves in circles.
2. Full-automatic hydraulic setting machine according to claim 1, is characterized in that, described in deposit base transition bed and comprise, cross a bed cylinder, cross bed and push away the back of the body, cross bed bracket base roller, it is surperficial that base transition bed is deposited in even, free to rotate being arranged in of described holder base Roller spacer; Cross a bed cylinder-pushed and cross bed and push away the back of the body and decline, cross bed and push away the back of the body and under power driven, fast base is pushed away toward automatically dividing on base platform, meanwhile, described in having existed again, deposits on base transition bed the mud bar that brick machine is produced, cross bed cylinder and drove bed to push away back liter, get back to initial position, repeat above-mentioned steps.
3. Full-automatic hydraulic setting machine according to claim 1, it is characterized in that, upper whole frequency conversion rotary chuck comprises that chuck folding running roller, whole chuck lower fixed seat, chuck folding hydraulic actuating cylinder, chuck, chuck folder base hydraulic actuating cylinder, blank clamping plate support and wear bar, chuck blank clamping plate; Chuck is suspended on whole chuck lower fixed seat by chuck folding running roller, after folder base, by chuck folding hydraulic actuating cylinder, pushes one by one chuck open predetermined distance.
CN201110133530.XA 2011-05-23 2011-05-23 Full-automatic hydraulic setting machine Expired - Fee Related CN102390723B (en)

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CN104724491B (en) * 2015-03-13 2017-07-04 洛阳中冶重工机械有限公司 A kind of automatic blank separating machine of porous baked brick and its point blank technology
CN104787588B (en) * 2015-05-25 2017-05-17 南京理工大学 Full-automatic setting machine
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