CN102361373A - Automatic assembly machine for coreless cup type motor stator - Google Patents
Automatic assembly machine for coreless cup type motor stator Download PDFInfo
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- CN102361373A CN102361373A CN2011102582198A CN201110258219A CN102361373A CN 102361373 A CN102361373 A CN 102361373A CN 2011102582198 A CN2011102582198 A CN 2011102582198A CN 201110258219 A CN201110258219 A CN 201110258219A CN 102361373 A CN102361373 A CN 102361373A
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Abstract
The invention provides an automatic assembly machine for a coreless cup type motor stator. The automatic assembly machine comprises a magnetic steel feeding mechanism, a drawn tube feeding mechanism, a magnetic steel and drawn tube dispensing mechanism, a magnetic steel and drawn tube assembling mechanism, an enclosure feeding and pressing mechanism, a bearing feeding and pressing mechanism, a bearing through-hole machining mechanism and a PLC (programmable logic control) system, wherein, the magnetic steel feeding mechanism is used for conveying magnetic steel to a designated position; the drawn tube feeding mechanism is used for conveying a drawn tube to the position above the magnetic steel; the magnetic steel and drawn tube dispensing mechanism is used for dispensing the joint between the drawn tube and the magnetic steel; the magnetic steel and drawn tube assembling mechanism is used for press-fitting the drawn tube and the magnetic steel together; the enclosure feeding and pressing mechanism is used for conveying an enclosure in place and press-fitting the magnetic steel, the drawn tube and the enclosure together; the bearing feeding and pressing mechanism is used for conveying two bearings in place and respectively pressing the two bearings into two ends of an inner cavity of the drawn tube; and the bearing through-hole machining mechanism is used for machining through holes on the bearings pressed into the drawn tube. The automatic assembly machine provided by the invention has the beneficial effects of realizing integrated automatic assembly of components of the stator, obviously improving the production efficiency, lowering the cost and reducing defective products.
Description
Technical field
The invention belongs to machine field, relate in particular to a kind of hollow cup motor stator automatic assembling.
Background technology
The fast development of As market, the application of hollow cup motor more and more widely, and market competition is fierce; Workman's cost rises steadily; Development to enterprise is very unfavorable, and in the present same industry, the production of hollow cup micromotor stator all is semi-automatic and hand-manipulated; Production efficiency is lower, and cost is higher.The stator of hollow cup electrical micro-machine is made up of a trombone slide, a tubulose magnet steel, a tubulose casing and two bearings, and two bearings is fixedly arranged on trombone slide inner chamber two ends respectively, and trombone slide is fixedly arranged on the inner chamber of magnet steel, and magnet steel is fixedly arranged on the inner chamber of casing.Because the trombone slide magnet steel feeding in the stator production process, the assembling of trombone slide magnet steel, trombone slide last item hold, bearing cross hole etc. is again indispensable operation; Therefore; Many producers in the same industry are devoted to one after another how to improve that the feeding of trombone slide magnet steel, the assembling of trombone slide magnet steel, trombone slide last item are held, the automaticity of bearing cross hole; But the integrated kludge of the stator of existing these four operations, its complex structure causes the cost cost higher; And the stator department article are less, are assembled with certain particularity, when stator is assembled, cause casing, bearing decentraction phenomenon easily, thereby often produce bad product.
Summary of the invention
The object of the present invention is to provide a kind of hollow cup motor stator automatic assembling; It can realize that the assembling of the feeding of trombone slide magnet steel, trombone slide magnet steel, trombone slide last item in the stator production process holds, the integrated automatic assembling of bearing cross hole, significantly improves production efficiency, reduces cost and reduce bad product.
The present invention realizes like this; A kind of hollow cup motor stator automatic assembling; Said stator comprises a trombone slide, a tubulose magnet steel, a tubulose casing, a clutch shaft bearing and one second bearing; The said clutch shaft bearing and second bearing are fixedly arranged on said trombone slide inner chamber two ends respectively, and said trombone slide is fixedly arranged on the inner chamber of said magnet steel, and said magnet steel is fixedly arranged on the inner chamber of said casing; Said stator automatic assembling comprises:
Support;
Be installed on the said support, be used for said magnet steel is transported to the magnet steel feed mechanism of assigned address;
Said trombone slide is transported to the trombone slide feed mechanism of said magnet steel top;
Be used for said trombone slide and magnet steel junction are carried out the magnet steel trombone slide glue applying mechanism of a glue;
The magnet steel trombone slide combined mechanism that can trombone slide and magnet steel that put behind the glue be pressed together;
Be used for said casing is carried the casing feeding pressing mechanism that puts in place and said magnet steel, trombone slide and casing are pressed together; ,
Said clutch shaft bearing and second bearing are carried the bearing feeding pressing mechanism that puts in place and said clutch shaft bearing and second bearing be pressed into the two ends of said trombone slide inner chamber respectively;
Bearing to being pressed in the trombone slide carries out the bearing cross hole mechanism that through hole is handled, and
The PLC control system that can control automatically said mechanism.
Particularly; Said magnet steel feed mechanism comprises magnet steel chute feeder, first cylinder, first sensor, first mould, first rotating disk, first index dial, first inversion motor; Said magnet steel chute feeder is located at said first rotating disk, one side; Said first cylinder is located at said first mould top, and said first sensor is located at the said first cylinder location place, and said first mould is located on said first rotating disk; Said magnet steel is positioned in the said magnet steel chute feeder; Said first sensor detects and sends instruction to said PLC control system after said magnet steel arrives assigned address, and said PLC control system drives said first cylinder operation said magnet steel is pressed on said first mould, and said first mould is fixedly arranged on said first rotating disk; Said first rotating disk and coaxial connection of first index dial of being located at said support below, said first index dial is rotated by said first inversion motor-driven.
Particularly; Said trombone slide feed mechanism comprises trombone slide vibrating disk, trombone slide pusher groove, second transducer, second cylinder, funnel; Said trombone slide vibrating disk and trombone slide pusher groove link together and are located at said first rotating disk, one side; Said second transducer is located at said trombone slide pusher groove position; Said second cylinder and funnel are located at said first mould top, and said second cylinder is located at said funnel top, and said trombone slide is positioned in the said trombone slide vibrating disk; Said trombone slide vibrating disk is transported to said trombone slide pusher groove with said trombone slide; Said second sensor is sent instruction to said PLC control system after said trombone slide arrives said trombone slide pusher groove position, said PLC control system drives said second cylinder operation said trombone slide is pushed said funnel, and said trombone slide falls on first mould that said magnet steel is housed after said funnel comes out.
Particularly; Said magnet steel trombone slide glue applying mechanism comprises glue tank, some sebific duct, stepping motor, the 3rd transducer of being located at said first mould top; Store glue in the said glue tank, said some sebific duct is connected with said glue tank, and said magnet steel and trombone slide junction are aimed in the outlet of said some sebific duct; Said stepping motor is connected with said glue tank; Said the 3rd sensor is sent instruction to said PLC control system behind said magnet steel and trombone slide arrival assigned address, said PLC control system starts said stepping motor, and the said glue tank of said step motor drive is to said sebific duct output glue.
Particularly; Said magnet steel trombone slide combined mechanism comprises the 3rd cylinder, the four-sensor of being located at said first mould top; Said four-sensor sends instruction to said PLC control system after detecting said magnet steel and trombone slide arrival assigned address, and said PLC control system drives said the 3rd cylinder said magnet steel and trombone slide are pressed together.
Particularly; Said casing feeding pressing mechanism comprises casing vibrating disk, casing feed well, the 5th transducer, four-cylinder, the 5th cylinder, casing guiding mould, second mould, second rotating disk, second index dial, second position rotaring motor; Said casing vibrating disk and casing feed well link together and are located at said second rotating disk, one side; Said the 5th transducer is located at said casing feed well position; Said four-cylinder and casing guiding mould are located at said second mould top; Said four-cylinder is located at said casing guiding mould top, and said second mould is located on said second rotating disk, and said casing is positioned in the said casing vibrating disk; Said casing vibrating disk is transported to said casing feed well with said casing; Said the 5th sensor is sent instruction to said PLC control system after said casing arrives assigned address, said PLC control system drives said four-cylinder work said casing is pushed in the said casing guiding mould, and said casing falls on second mould that said magnet steel and trombone slide are housed after said casing guiding mould comes out; Said the 5th cylinder will be equipped with said magnet steel, trombone slide and casing and press together; Said second mould is fixedly arranged on said second rotating disk, said second rotating disk and coaxial connection of second index dial of being located at said support below, and said second index dial is by the said second position rotaring motor driven in rotation.
Particularly, said bearing feeding pressing mechanism comprises clutch shaft bearing vibrating disk, the second bear vibration dish, clutch shaft bearing guiding mould, second bearing guiding mould, the 6th transducer, the 7th transducer, the 6th cylinder, the 7th cylinder, the 8th cylinder, the 9th cylinder, the 3rd mould, the 3rd rotating disk, the 3rd index dial, the 3rd position rotaring motor;
Said clutch shaft bearing vibrating disk and the 6th cylinder are located at said the 3rd rotating disk one side; Said the 7th cylinder and clutch shaft bearing guiding mould are located at said the 3rd mould top; Said the 7th cylinder is located at clutch shaft bearing guiding mould top; Said the 6th transducer is located at said the 6th cylinder location place; Said clutch shaft bearing is positioned in the said clutch shaft bearing vibrating disk; Said clutch shaft bearing vibrating disk is transported to said the 6th cylinder with said clutch shaft bearing, and said the 6th sensor is sent instruction to said PLC control system after said clutch shaft bearing arrives said the 6th cylinder, and said PLC control system drives said the 6th cylinder said clutch shaft bearing is pushed in the said clutch shaft bearing guiding mould; Said clutch shaft bearing falls on the 3rd mould that said magnet steel, trombone slide and casing are housed after coming out in the said clutch shaft bearing guiding mould, and said the 7th cylinder is pressed into said clutch shaft bearing at one end of said trombone slide inner chamber;
Said second bear vibration dish and the 8th cylinder are located at said the 3rd rotating disk opposite side; Said the 9th cylinder and second bearing guiding mould are located at said the 3rd mould top; Said the 9th cylinder is located at second bearing guiding mould top; Said the 7th transducer is located at said the 8th cylinder location place; Said second bearing is positioned in the said second bear vibration dish; The said second bear vibration dish is transported to said the 8th cylinder with said second bearing, and said the 7th sensor is sent instruction to said PLC control system after said second bearing arrives said the 8th cylinder, and said PLC control system drives said the 8th cylinder said second bearing is pushed in said second bearing guiding mould; Said second bearing falls on the 3rd mould that said magnet steel, trombone slide and casing are housed after coming out in said second bearing guiding mould, and said the 9th cylinder is pressed into said second bearing other end of said trombone slide inner chamber;
Said the 3rd mould is located on said the 3rd rotating disk, said the 3rd rotating disk and said coaxial connection of the 3rd index dial of being located at said support below, and said the 3rd index dial is by said the 3rd position rotaring motor driven in rotation.
Particularly; Said bearing cross hole mechanism comprises the through hole mould of being located at said the 3rd rotating disk one side, clamps finger cylinder, through hole finger cylinder, the 8th transducer; Said clamping finger cylinder is perpendicular to said through hole mould; Said through hole finger cylinder is located at said through hole mould top, and said through hole motor is located on the said support, and said the 8th transducer is located at said through hole die location place; The stator put that said assembling is accomplished places on the said through hole mould; Said the 8th sensor is sent instruction and is given said PLC control system after said stator put places on the said through hole mould, said PLC control system drives said clamping finger cylinder said stator is clamped, and said through hole finger cylinder carries out through hole to said bearing.
Particularly, said PLC control system comprises PLC automatic control equipment and man-machine interface, and said PLC automatic control equipment is positioned at said support bottom, and said man-machine interface is positioned at said upper part of the frame.
After the present invention adopts said mechanism; Under the cooperation of PLC automatic control system; Can realize that the feeding of trombone slide magnet steel, the assembling of trombone slide magnet steel, trombone slide last item hold, the continuous action of bearing cross hole, therefore increased substantially operating efficiency, and product percent of pass also have very big lifting; Need not staff participate in production process, significantly reduce direct labor's labour intensity, the steady quality of the product that has guaranteed simultaneously to produce.
Description of drawings
Fig. 1 is the front view of the hollow cup motor stator automatic assembling that provides of the embodiment of the invention;
Fig. 2 is the vertical view of the hollow cup motor stator automatic assembling that provides of the embodiment of the invention;
Fig. 3 is the front view of the hollow cup motor stator automatic assembling that provides of the embodiment of the invention;
Fig. 4 is the vertical view of the hollow cup motor stator automatic assembling that provides of the embodiment of the invention;
Fig. 5 is the left view of the hollow cup motor stator automatic assembling that provides of the embodiment of the invention;
Fig. 6 is the right view of the hollow cup motor stator automatic assembling that provides of the embodiment of the invention.
Embodiment
In order to make the object of the invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
As depicted in figs. 1 and 2; A kind of hollow cup motor stator automatic assembling that the embodiment of the invention provides; This stator comprises a trombone slide, a tubulose magnet steel, a tubulose casing, a clutch shaft bearing and one second bearing; The clutch shaft bearing and second bearing are fixedly arranged on trombone slide inner chamber two ends respectively, and trombone slide is fixedly arranged on the inner chamber of magnet steel, and magnet steel is fixedly arranged on the inner chamber of casing; This stator automatic assembling comprises support 1 and is installed in magnet steel feed mechanism 2, trombone slide feed mechanism 3, magnet steel trombone slide glue applying mechanism 4, magnet steel trombone slide combined mechanism 5, casing feeding pressing mechanism 6, bearing feeding pressing mechanism 7, bearing cross hole mechanism 8, the PLC control system 9 on the support 1.
During work, at first, magnet steel feed mechanism 2 is carried magnet steel and is put in place; Then, trombone slide feed mechanism 3 is transported to assigned address with trombone slide, makes trombone slide be positioned at the magnet steel top; Follow, a glue is carried out in 4 pairs of trombone slides of magnet steel trombone slide glue applying mechanism and magnet steel junction again; Follow, trombone slide and magnet steel that magnet steel trombone slide combined mechanism 5 will be put behind the glue press together again, and trombone slide and bonding magnetic steel are in the same place; Follow, casing feeding pressing mechanism 6 is carried casing and is put in place again, and the magnet steel and the casing that will install trombone slide press together; Follow, bearing feeding pressing mechanism 7 is carried clutch shaft bearing and second bearing at the two ends that put in place and clutch shaft bearing and second bearing be pressed into the trombone slide inner chamber respectively again; Follow, the bearing that 8 pairs in bearing cross hole mechanism is pressed in the trombone slide carries out the through hole processing again, prevents that bearing from stopping up; Above-mentioned whole process is controlled by PLC control system 9 automatically; The whole automations of whole process of production of the present invention have increased substantially the qualification rate of production efficiency and product, have reduced production cost.
According to the production process of stator each part of the present invention is described in detail successively below.
Like Fig. 1,2,3,4,5, shown in 6; Said magnet steel feed mechanism 2 comprises magnet steel chute feeder 21, first cylinder 22, first sensor (not shown), first mould 23, first rotating disk 24, first index dial 25, first inversion motor 26; Magnet steel chute feeder 21 is located at first rotating disk, 24 1 sides, and first cylinder 22 is located at first mould, 23 tops, and first sensor is located at first cylinder, 22 positions; First mould 23 is located on first rotating disk 24 (in the present embodiment; First mould 23 has six and evenly distribution on first rotating disk 24), magnet steel is positioned in the magnet steel chute feeder 21, utilizes the magnetic attraction of magnet steel itself that the magnet steel suction is put in place; First sensor detects and sends instruction to PLC control system 9 after magnet steel arrives assigned address, and PLC control system 9 drives 22 work of first cylinder magnet steel is pressed on first mould 23; First mould 23 has six, evenly is fixedly arranged on first rotating disk 24, and first rotating disk 24 and 25 coaxial connections of first index dial of being located at support 1 below, first index dial 25 is by first inversion motor 26 driven in rotation; After first cylinder 22 was pressed into magnet steel on first mould 23, first inversion motor 26 drivings first index dial 25 turned clockwise 60 ° and arrives next station: magnet steel and trombone slide combination station.
Said trombone slide feed mechanism 3 comprises trombone slide vibrating disk 31, trombone slide pusher groove (not shown), the second transducer (not shown), second cylinder 32, funnel (not shown); Trombone slide vibrating disk 31 links together with trombone slide pusher groove and is located at first rotating disk, 24 1 sides; Second transducer is located at trombone slide pusher groove position; Second cylinder 32 is located at first mould, 23 tops with funnel, and second cylinder 32 is located at the funnel top, and trombone slide is positioned in the trombone slide vibrating disk 31; Trombone slide vibrating disk 31 is transported to trombone slide pusher groove with trombone slide; Second sensor is sent instruction to PLC control system 9 after trombone slide arrives trombone slide pusher groove position, PLC control system 9 drives 32 work of second cylinder trombone slide is pushed funnel, and trombone slide falls on first mould 23 that magnet steel is housed after funnel comes out.Then, first inversion motor 26 drivings first index dial 25 turns clockwise 60 ° again and arrives next station: magnet steel and trombone slide point glue station.
Said magnet steel trombone slide glue applying mechanism 4 comprises glue tank 41, some sebific duct (not shown), stepping motor 42, the 3rd transducer (not shown) of being located at first mould, 23 tops; Glue tank 41 is installed on the slide block 44 of guide rail 43, stores glue in the glue tank, and the some sebific duct is connected with glue tank; Magnet steel and trombone slide junction are aimed in the outlet of some sebific duct; Stepping motor 41 is connected with glue tank, and the 3rd sensor is sent instruction to PLC control system 9 behind magnet steel and trombone slide arrival assigned address, and PLC control system 9 starts stepping motors 41; Stepping motor 41 drives glue tank to a sebific duct output glue, and glue spots is to magnet steel and trombone slide junction.Then, first inversion motor 26 drivings first index dial 25 turns clockwise 60 ° again and arrives next station: magnet steel and trombone slide combination station.
Said magnet steel trombone slide combined mechanism 5 comprises the 3rd cylinder 51, the four-sensor (not shown) of being located at first mould, 23 tops; Four-sensor detects magnet steel and trombone slide and arrives and send instruction behind the assigned address and give PLC control system 9, and PLC control system 9 drives the 3rd cylinder 51 magnet steel and trombone slide are pressed together.Then; First inversion motor 26 drivings first index dial 25 turns clockwise 120 ° again and arrives next station: magnet steel and trombone slide gripping station; Magnet steel and trombone slide gripping body comprise the finger cylinder 47 of getting material movable plate 46 belows on the slide block 45 that is installed on the guide rail 43; Guide rail 43 is installed in respectively with screw mandrel 48 and leads on the support 49, and when 48 rotations of drive screw mandrel moved to assigned address with slide block 45 under stepping motor 410 drives, magnet steel and trombone slide that 47 work of finger cylinder will assemble picked up; This moment, stepping motor 410 driving finger cylinders 47 moved, and magnet steel and trombone slide that finger cylinder 47 picks up were put into next station: magnet steel, trombone slide and casing assembling station.
Said casing feeding pressing mechanism 6 comprises casing vibrating disk 61, casing feed well (not shown), the 5th transducer (not shown), four-cylinder 62, the 5th cylinder 63, casing guiding mould (not shown), second mould 64, second rotating disk 65, second index dial 66, second position rotaring motor 67; Casing vibrating disk 61 links together with the casing feed well and is located at second rotating disk, 65 1 sides; The 5th transducer is located at casing feed well position; Four-cylinder 62 is located at second mould, 64 tops with casing guiding mould; Four-cylinder 62 is located at casing guiding mould top; Second mould 64 is located at (in the present embodiment, second mould 64 has six and evenly distribution on second rotating disk 65) on second rotating disk 65, and magnet steel and trombone slide that finger cylinder 47 picks up are put on second mould 64 on second rotating disk 65; Casing is positioned in the casing vibrating disk 61; Casing vibrating disk 61 is transported to the casing feed well with casing, and the 5th sensor is sent instruction to PLC control system 9 after casing arrives assigned address, and PLC control system 9 drives four-cylinders 62 work casing is pushed in the casing guiding mould; Casing falls on second mould 64 that magnet steel and trombone slide are housed after casing guiding mould comes out, and the 5th cylinder 63 will be equipped with magnet steel, trombone slide and casing and press together; Second mould 64 has six, evenly is fixedly arranged on second rotating disk 65, and second rotating disk 65 and 66 coaxial connections of second index dial of being located at the support below, second index dial 66 is by second position rotaring motor, 67 driven in rotation; After the 5th cylinder 63 will be equipped with magnet steel, trombone slide and casing and press together; Second position rotaring motor, 67 drivings, second index dial 66 turns clockwise 60 ° and arrives next station: magnet steel, trombone slide and casing gripping station; Magnet steel, trombone slide and casing gripping body comprise the finger cylinder 412 of getting material movable plate 411 belows on the slide block 410 that is installed on the guide rail 43; Guide rail 43 is installed in respectively with screw mandrel 48 and leads on the support 49; When 48 rotations of drive screw mandrel move to assigned address with slide block 410 under stepping motor 410 drives; Magnet steel, trombone slide and casing that 412 work of finger cylinder will assemble pick up, and this moment, stepping motor 410 driving finger cylinders 412 moved, and magnet steel, trombone slide and casing that finger cylinder 412 picks up are put into next station: the bearing feeding is pressed into station.
Said bearing feeding pressing mechanism 7 comprises clutch shaft bearing vibrating disk 71, the second bear vibration dish 72, clutch shaft bearing guiding mould (not shown), second bearing guiding mould (not shown), the 6th transducer (not shown), the 7th transducer (not shown), the 6th cylinder 73, the 7th cylinder 74, the 8th cylinder 75, the 9th cylinder 76, the 3rd mould 77, the 3rd rotating disk 78, the 3rd index dial 79, the 3rd position rotaring motor 710; Clutch shaft bearing vibrating disk 71 and the 6th cylinder 73 are located at the 3rd rotating disk 78 1 sides; The 7th cylinder 74 is located at the 3rd mould 77 tops with clutch shaft bearing guiding mould; The 7th cylinder 74 is located at clutch shaft bearing guiding mould top; The 6th transducer is located at the 6th cylinder 73 positions, and the 3rd mould 77 is located at (in the present embodiment, the 3rd mould 77 has six and evenly distribution on the 3rd rotating disk 78) on the 3rd rotating disk 78; The 3rd rotating disk 78 and 79 coaxial connections of the 3rd index dial of being located at support 1 below, the 3rd index dial 79 is by the 3rd position rotaring motor 710 driven in rotation; Clutch shaft bearing is positioned in the clutch shaft bearing vibrating disk 71; Clutch shaft bearing vibrating disk 71 is transported to the 6th cylinder 73 with clutch shaft bearing; The 6th sensor is sent instruction to PLC control system 9 after clutch shaft bearing arrives the 6th cylinder 73; PLC control system 9 drives the 6th cylinder 73 clutch shaft bearing is pushed in the clutch shaft bearing guiding mould; Clutch shaft bearing falls on the 3rd mould 77 that magnet steel, trombone slide and casing are housed after coming out in the clutch shaft bearing guiding mould, and the 7th cylinder 74 is pressed into clutch shaft bearing at one end of trombone slide inner chamber; After the 7th cylinder 74 is pressed into clutch shaft bearing on the 3rd mould 77; The 3rd position rotaring motor 710 drives the 3rd index dial 79 and turns clockwise 60 °; The second bear vibration dish 72 and the 8th cylinder 75 are located at the 3rd rotating disk 78 opposite sides; The 9th cylinder 76 and second bearing guiding mould are located at the 3rd mould 77 tops, and the 9th cylinder 76 is located at second bearing guiding mould top, and the 7th transducer is located at the 8th cylinder 75 positions; Second bearing is positioned in the second bear vibration dish 72; The second bear vibration dish 72 is transported to the 8th cylinder 75, the seven sensor with second bearing and after second bearing arrives the 8th cylinder 75, sends instruction to PLC control system 9, and PLC control system 9 drives the 8th cylinder 75 second bearing is pushed in second bearing guiding mould; Second bearing falls on the 3rd mould 77 that magnet steel, trombone slide and casing are housed after coming out in second bearing guiding mould, and the 9th cylinder 76 is pressed into second bearing other end of trombone slide inner chamber; Then, the 3rd position rotaring motor 710 drivings the 3rd index dial 79 turns clockwise 60 ° again and arrives next station: the bearing cross hole station.
Said bearing cross hole mechanism 8 comprise the 3rd rotating disk 78 1 sides through hole mould 81, through hole motor 82, clamp finger cylinder 83, through hole sliding cylinder 84, through hole up and down slide block 85, get material twin shaft cylinder 86, through hole finger cylinder 815, the 8th transducer (not shown); Clamp finger cylinder 83 perpendicular to through hole mould 81; Through hole finger cylinder 815 is located at through hole mould 81 tops; Through hole motor 82 is located on the support 1, and the 8th transducer is located at through hole mould 81 positions, and through hole mould 81 is installed in through hole up and down above the guide pillar of slide block 85; This guide pillar and base plate 87 are fixing; Base plate 87 is installed on the support 1, and bearing cross hole is to be carried out down by stepping motor 89 cooperations that are installed on the support 88, and stepping motor 89 work backs drive screw mandrels 810 rotations; The pressing down on the material movable plate 812 of getting that is installed in this moment on the slide block 811 on the guide rail 43 got 813 work of material cylinder; When clamping finger cylinder 83 clamping stators, press down to get and expect that cylinder 813 returns the taking-up stator, stepping motor 89 work are put into through hole mould 81 with stator; When the 8th sensor places on the through hole mould 81 to stator put after, send instruction and give PLC control system 9; PLC control system 9 drives material twin shaft cylinder 86 work of getting; Clamp finger cylinder 83 and clamp stator; Be installed in the through hole finger cylinder of getting on material sliding shoe 814 liang of guide pillars 815 and carry out through hole, through hole is accomplished the back and is clamped finger cylinder 83 and pick up stator and return initial point and await orders, the whole assembling process of drag cup motor stator that has been complete at this moment.
Said PLC control system 9 comprises PLC automatic control equipment 91 and man-machine interface 92, and PLC automatic control equipment 91 is positioned at support 1 bottom, and man-machine interface 92 is positioned at support 1 top.Above-mentioned each mechanism that mentions is by 9 controls of PLC automatic control system, and parameter setting is on man-machine interface 92, to set, and can change the through hole parameter to guarantee the quality of product according to production requirement.
After the present invention adopts said mechanism; Under the cooperation of PLC automatic control system 9; Can realize that the feeding of trombone slide magnet steel, the assembling of trombone slide magnet steel, trombone slide last item hold, the continuous action of bearing cross hole, therefore increased substantially operating efficiency, and product percent of pass also have very big lifting; Need not staff participate in production process, significantly reduce direct labor's labour intensity, the steady quality of the product that has guaranteed simultaneously to produce.Is the PLC automatic control system 9 of core with PLC automatic control equipment 91 with man-machine interface 92, makes control circuit simple, operate simple and easy, stable performance, only need simple training can be on top of.
The above is merely preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of within spirit of the present invention and principle, being done, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. hollow cup motor stator automatic assembling; Said stator comprises a trombone slide, a tubulose magnet steel, a tubulose casing, a clutch shaft bearing and one second bearing; The said clutch shaft bearing and second bearing are fixedly arranged on said trombone slide inner chamber two ends respectively; Said trombone slide is fixedly arranged on the inner chamber of said magnet steel, and said magnet steel is fixedly arranged on the inner chamber of said casing; It is characterized in that said stator automatic assembling comprises:
Support;
Be installed on the said support, be used for said magnet steel is transported to the magnet steel feed mechanism of assigned address;
Said trombone slide is transported to the trombone slide feed mechanism of said magnet steel top;
Be used for said trombone slide and magnet steel junction are carried out the magnet steel trombone slide glue applying mechanism of a glue;
The magnet steel trombone slide combined mechanism that can trombone slide and magnet steel that put behind the glue be pressed together;
Be used for said casing is carried the casing feeding pressing mechanism that puts in place and said magnet steel, trombone slide and casing are pressed together; ,
Said clutch shaft bearing and second bearing are carried the bearing feeding pressing mechanism that puts in place and said clutch shaft bearing and second bearing be pressed into the two ends of said trombone slide inner chamber respectively;
Bearing to being pressed in the trombone slide carries out the bearing cross hole mechanism that through hole is handled, and
The PLC control system that can control automatically said mechanism.
2. a kind of according to claim 1 hollow cup motor stator automatic assembling; It is characterized in that: said magnet steel feed mechanism comprises magnet steel chute feeder, first cylinder, first sensor, first mould, first rotating disk, first index dial, first inversion motor; Said magnet steel chute feeder is located at said first rotating disk, one side; Said first cylinder is located at said first mould top, and said first sensor is located at the said first cylinder location place, and said first mould is located on said first rotating disk; Said magnet steel is positioned in the said magnet steel chute feeder; Said first sensor detects and sends instruction to said PLC control system after said magnet steel arrives assigned address, and said PLC control system drives said first cylinder operation said magnet steel is pressed on said first mould, and said first mould is fixedly arranged on said first rotating disk; Said first rotating disk and coaxial connection of first index dial of being located at said support below, said first index dial is rotated by said first inversion motor-driven.
3. like the said a kind of hollow cup motor stator automatic assembling of claim 2; It is characterized in that: said trombone slide feed mechanism comprises trombone slide vibrating disk, trombone slide pusher groove, second transducer, second cylinder, funnel; Said trombone slide vibrating disk and trombone slide pusher groove link together and are located at said first rotating disk, one side; Said second transducer is located at said trombone slide pusher groove position; Said second cylinder and funnel are located at said first mould top, and said second cylinder is located at said funnel top, and said trombone slide is positioned in the said trombone slide vibrating disk; Said trombone slide vibrating disk is transported to said trombone slide pusher groove with said trombone slide; Said second sensor is sent instruction to said PLC control system after said trombone slide arrives said trombone slide pusher groove position, said PLC control system drives said second cylinder operation said trombone slide is pushed said funnel, and said trombone slide falls on first mould that said magnet steel is housed after said funnel comes out.
4. like the said a kind of hollow cup motor stator automatic assembling of claim 3; It is characterized in that: said magnet steel trombone slide glue applying mechanism comprises glue tank, some sebific duct, stepping motor, the 3rd transducer of being located at said first mould top; Store glue in the said glue tank; Said some sebific duct is connected with said glue tank; Said magnet steel and trombone slide junction are aimed in the outlet of said some sebific duct, and said stepping motor is connected with said glue tank, and said the 3rd sensor is sent instruction to said PLC control system behind said magnet steel and trombone slide arrival assigned address; Said PLC control system starts said stepping motor, and the said glue tank of said step motor drive is to said sebific duct output glue.
5. like the said a kind of hollow cup motor stator automatic assembling of claim 4; It is characterized in that: said magnet steel trombone slide combined mechanism comprises the 3rd cylinder, the four-sensor of being located at said first mould top; Said four-sensor sends instruction to said PLC control system after detecting said magnet steel and trombone slide arrival assigned address, and said PLC control system drives said the 3rd cylinder said magnet steel and trombone slide are pressed together.
6. like the said a kind of hollow cup motor stator automatic assembling of claim 5; It is characterized in that: said casing feeding pressing mechanism comprises casing vibrating disk, casing feed well, the 5th transducer, four-cylinder, the 5th cylinder, casing guiding mould, second mould, second rotating disk, second index dial, second position rotaring motor; Said casing vibrating disk and casing feed well link together and are located at said second rotating disk, one side; Said the 5th transducer is located at said casing feed well position; Said four-cylinder and casing guiding mould are located at said second mould top; Said four-cylinder is located at said casing guiding mould top, and said second mould is located on said second rotating disk, and said casing is positioned in the said casing vibrating disk; Said casing vibrating disk is transported to said casing feed well with said casing; Said the 5th sensor is sent instruction to said PLC control system after said casing arrives assigned address, said PLC control system drives said four-cylinder work said casing is pushed in the said casing guiding mould, and said casing falls on second mould that said magnet steel and trombone slide are housed after said casing guiding mould comes out; Said the 5th cylinder will be equipped with said magnet steel, trombone slide and casing and press together; Said second mould is fixedly arranged on said second rotating disk, said second rotating disk and coaxial connection of second index dial of being located at said support below, and said second index dial is by the said second position rotaring motor driven in rotation.
7. like the said a kind of hollow cup motor stator automatic assembling of claim 6, it is characterized in that: said bearing feeding pressing mechanism comprises clutch shaft bearing vibrating disk, the second bear vibration dish, clutch shaft bearing guiding mould, second bearing guiding mould, the 6th transducer, the 7th transducer, the 6th cylinder, the 7th cylinder, the 8th cylinder, the 9th cylinder, the 3rd mould, the 3rd rotating disk, the 3rd index dial, the 3rd position rotaring motor;
Said clutch shaft bearing vibrating disk and the 6th cylinder are located at said the 3rd rotating disk one side; Said the 7th cylinder and clutch shaft bearing guiding mould are located at said the 3rd mould top; Said the 7th cylinder is located at clutch shaft bearing guiding mould top; Said the 6th transducer is located at said the 6th cylinder location place; Said clutch shaft bearing is positioned in the said clutch shaft bearing vibrating disk; Said clutch shaft bearing vibrating disk is transported to said the 6th cylinder with said clutch shaft bearing, and said the 6th sensor is sent instruction to said PLC control system after said clutch shaft bearing arrives said the 6th cylinder, and said PLC control system drives said the 6th cylinder said clutch shaft bearing is pushed in the said clutch shaft bearing guiding mould; Said clutch shaft bearing falls on the 3rd mould that said magnet steel, trombone slide and casing are housed after coming out in the said clutch shaft bearing guiding mould, and said the 7th cylinder is pressed into said clutch shaft bearing at one end of said trombone slide inner chamber;
Said second bear vibration dish and the 8th cylinder are located at said the 3rd rotating disk opposite side; Said the 9th cylinder and second bearing guiding mould are located at said the 3rd mould top; Said the 9th cylinder is located at second bearing guiding mould top; Said the 7th transducer is located at said the 8th cylinder location place; Said second bearing is positioned in the said second bear vibration dish; The said second bear vibration dish is transported to said the 8th cylinder with said second bearing, and said the 7th sensor is sent instruction to said PLC control system after said second bearing arrives said the 8th cylinder, and said PLC control system drives said the 8th cylinder said second bearing is pushed in said second bearing guiding mould; Said second bearing falls on the 3rd mould that said magnet steel, trombone slide and casing are housed after coming out in said second bearing guiding mould, and said the 9th cylinder is pressed into said second bearing other end of said trombone slide inner chamber;
Said the 3rd mould is located on said the 3rd rotating disk, said the 3rd rotating disk and said coaxial connection of the 3rd index dial of being located at said support below, and said the 3rd index dial is by said the 3rd position rotaring motor driven in rotation.
8. like the said a kind of hollow cup motor stator automatic assembling of claim 7; It is characterized in that: said bearing cross hole mechanism comprises the through hole mould of being located at said the 3rd rotating disk one side, clamps finger cylinder, through hole finger cylinder, the 8th transducer; Said clamping finger cylinder is perpendicular to said through hole mould; Said through hole finger cylinder is located at said through hole mould top, and said through hole motor is located on the said support, and said the 8th transducer is located at said through hole die location place; The stator put that said assembling is accomplished places on the said through hole mould; Said the 8th sensor is sent instruction and is given said PLC control system after said stator put places on the said through hole mould, said PLC control system drives said clamping finger cylinder said stator is clamped, and said through hole finger cylinder carries out through hole to said bearing.
9. like the said a kind of hollow cup motor stator automatic assembling of claim 8; It is characterized in that: said PLC control system comprises PLC automatic control equipment and man-machine interface; Said PLC automatic control equipment is positioned at said support bottom, and said man-machine interface is positioned at said upper part of the frame.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110258219 CN102361373B (en) | 2011-09-02 | 2011-09-02 | Automatic assembly machine for coreless cup type motor stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110258219 CN102361373B (en) | 2011-09-02 | 2011-09-02 | Automatic assembly machine for coreless cup type motor stator |
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| CN102361373A true CN102361373A (en) | 2012-02-22 |
| CN102361373B CN102361373B (en) | 2013-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110258219 Active CN102361373B (en) | 2011-09-02 | 2011-09-02 | Automatic assembly machine for coreless cup type motor stator |
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| CN102611258A (en) * | 2012-03-20 | 2012-07-25 | 精进百思特电动（上海）有限公司 | Magnetic steel assembly machine |
| CN104022603A (en) * | 2013-02-28 | 2014-09-03 | 恒山电子股份有限公司 | Motor stator automatic assembling system and method |
| CN104052206A (en) * | 2014-06-04 | 2014-09-17 | 重庆昆旺电子有限责任公司 | Automatic press-fitting system for micro-motor stators |
| CN104052207A (en) * | 2014-06-04 | 2014-09-17 | 重庆昆旺电子有限责任公司 | Magnetic steel put-in mechanism of micro-motor stator automatic press-fitting system |
| CN104716793A (en) * | 2013-12-16 | 2015-06-17 | 常州数控技术研究所 | Assembly machine for hybrid stepping motor rotors |
| CN105751490A (en) * | 2016-03-31 | 2016-07-13 | 杨志江 | Stamping welding former for interphase insulating sheets for motor stator coils |
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| CN109474144A (en) * | 2019-01-12 | 2019-03-15 | 深圳市鑫科德自动化有限公司 | A kind of automatic linear formula drag cup stator assembling method and device |
| CN109474147A (en) * | 2018-12-29 | 2019-03-15 | 常州摩通机器人科技有限公司 | A kind of production equipment and method for assembling motor case |
| CN109663711A (en) * | 2019-01-24 | 2019-04-23 | 高鑫斌 | A kind of motor magnet frame automatic pasting device and its glue spreading method and motor assemble equipment |
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| CN102611258A (en) * | 2012-03-20 | 2012-07-25 | 精进百思特电动（上海）有限公司 | Magnetic steel assembly machine |
| CN102611258B (en) * | 2012-03-20 | 2014-12-10 | 精进百思特电动（上海）有限公司 | Magnetic steel assembly machine |
| CN104022603A (en) * | 2013-02-28 | 2014-09-03 | 恒山电子股份有限公司 | Motor stator automatic assembling system and method |
| CN104022603B (en) * | 2013-02-28 | 2016-05-25 | 恒山电子股份有限公司 | Motor stator automatic Composition system and method thereof |
| CN104716793A (en) * | 2013-12-16 | 2015-06-17 | 常州数控技术研究所 | Assembly machine for hybrid stepping motor rotors |
| CN104052206A (en) * | 2014-06-04 | 2014-09-17 | 重庆昆旺电子有限责任公司 | Automatic press-fitting system for micro-motor stators |
| CN104052207A (en) * | 2014-06-04 | 2014-09-17 | 重庆昆旺电子有限责任公司 | Magnetic steel put-in mechanism of micro-motor stator automatic press-fitting system |
| CN104052207B (en) * | 2014-06-04 | 2016-04-13 | 重庆昆旺电子有限责任公司 | Mechanism put into by the magnet steel of micromotor stator automatic press mounting system |
| CN104052206B (en) * | 2014-06-04 | 2016-04-13 | 重庆昆旺电子有限责任公司 | Micromotor stator automatic press mounting system |
| CN104575533B (en) * | 2014-12-31 | 2017-02-22 | 大连运明自动化技术有限公司 | CD driver rotor assembling system |
| CN105751490A (en) * | 2016-03-31 | 2016-07-13 | 杨志江 | Stamping welding former for interphase insulating sheets for motor stator coils |
| CN105751490B (en) * | 2016-03-31 | 2017-12-29 | 杨志江 | The punch and weld machine of coil of stator of motor interphase insulating sheet |
| CN106899151A (en) * | 2016-08-04 | 2017-06-27 | 湖南佳林智能装备有限公司 | A kind of motor jump ring magnetic shoe stator case Intelligent assembly equipment |
| CN106899151B (en) * | 2016-08-04 | 2023-08-29 | 湖南佳林智能装备有限公司 | Intelligent assembly equipment for motor clamp spring magnetic shoe stator shell |
| CN106787494A (en) * | 2016-12-26 | 2017-05-31 | 东莞市蓉工自动化科技有限公司 | A kind of full-automatic assembling manufacturing machine of motor stator |
| CN107262739A (en) * | 2017-07-24 | 2017-10-20 | 湖南匡楚科技有限公司 | Automatic precision rabbeting machine for automobile metal parts machining |
| CN107225257A (en) * | 2017-07-24 | 2017-10-03 | 湖南匡楚科技有限公司 | The feeding loading attachment for the automatic precision rabbeting machine processed for automobile bearing |
| CN107225257B (en) * | 2017-07-24 | 2024-06-28 | 滨州盟威斯林格镶圈有限公司 | Automatic precise edge turning machine for machining automobile bearing |
| CN107262739B (en) * | 2017-07-24 | 2024-04-12 | 宝鸡鑫龙余管营汽车零部件有限公司 | Automatic precise edge turning machine for machining automobile metal parts |
| CN107947508A (en) * | 2017-12-08 | 2018-04-20 | 台州市金宇机电有限公司 | Electric bicycle motor end cover last item is held and gluing integrated machine |
| CN107947508B (en) * | 2017-12-08 | 2024-05-07 | 台州市金宇机电有限公司 | Electric motor car motor end cover bearing pressing and gluing integrated machine |
| CN108964366B (en) * | 2018-06-04 | 2019-07-09 | 宁波韵升股份有限公司 | A kind of the bonding magnetic steel fixture and its adhering method of linear vibration motor component |
| CN108964366A (en) * | 2018-06-04 | 2018-12-07 | 宁波韵升股份有限公司 | A kind of the bonding magnetic steel fixture and its adhering method of linear vibration motor component |
| CN109474147A (en) * | 2018-12-29 | 2019-03-15 | 常州摩通机器人科技有限公司 | A kind of production equipment and method for assembling motor case |
| CN109474147B (en) * | 2018-12-29 | 2024-04-26 | 中科摩通(常州)智能制造股份有限公司 | Production equipment and method for assembling motor shell |
| CN109474144A (en) * | 2019-01-12 | 2019-03-15 | 深圳市鑫科德自动化有限公司 | A kind of automatic linear formula drag cup stator assembling method and device |
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