CN102248599B - 用于渡槽模具的内模悬挂系统 - Google Patents

用于渡槽模具的内模悬挂系统 Download PDF

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CN102248599B
CN102248599B CN 201110209486 CN201110209486A CN102248599B CN 102248599 B CN102248599 B CN 102248599B CN 201110209486 CN201110209486 CN 201110209486 CN 201110209486 A CN201110209486 A CN 201110209486A CN 102248599 B CN102248599 B CN 102248599B
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CN102248599A (zh
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汤德良
蒋俊磊
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Jiangsu Jicui Zhongyi Technology Industry Development Co ltd
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JIANGSU SHENGLE MACHINERY CO Ltd
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Abstract

本发明公开了一种用于渡槽模具的内模悬挂系统，其特征在于：在渡槽模具的内模上水平固定有至少两根相互平行的H型钢，所述H型钢沿渡槽模具槽的方向延伸设置，且H型钢的翼缘两表面为上下对应；在H型钢的上方，水平设有至少两根相互平行的吊装横梁，其中任一根吊装横梁与任一根H型钢互为异面；在所述吊装横梁与H型钢的公垂线处均设有悬挂臂，悬挂臂的上部与吊装横梁之间通过承重丝杆活动连接，悬挂臂的下部与H型钢之间通过滚轮配合连接在一起。该悬挂系统完全承载了内模的重量，同时也为内模整体高程的调整提供了便利，保证了槽体尺寸的稳定，同时也为内模出模提供了导向。

Description

用于渡槽模具的内模悬挂系统
技术领域
本发明涉及一种悬挂系统，特别涉及一种用于渡槽模具的内模悬挂系统。
背景技术
传统的预制式采用的是箱梁预制，内模承重通过支柱传递至外模底模，由底模承担。该种方式会在槽底留下支柱所占孔位，必须在预制完成内模脱出后将孔封堵。而渡槽的内部U型面为过水面，对内表面混凝土浇注的质量要求比较高，故传统的内模支撑方式势必会成为预制过程中的隐患，影响到成品渡槽的质量。
为保证渡槽成品的质量，人们想到可以使用悬挂系统吊装渡槽的内模从而避免使用槽底支柱。出于渡槽内模的特殊性，悬挂系统在满足高承重的同时还需要高稳定性；与此同时，还需要能对内模的空间位置进行适当的调整。然而现有技术中的吊装系统在除高承重之外的两个功能方面都有所欠缺。
发明内容
本发明要解决的技术问题在于：提供一种满足高承重的同时还有高稳定性，还可以对内模的空间位置进行适当的调整的用于渡槽模具的内模悬挂系统。
为了达到上述目的，本发明采用的技术方案为：
用于渡槽模具的内模悬挂系统，其特征在于：在渡槽模具的内模上水平固定有至少两根相互平行的H型钢，所述H型钢沿渡槽模具槽的方向延伸设置，且H型钢的翼缘两表面为上下对应；在H型钢的上方，水平设有至少两根相互平行的吊装横梁，其中任一根吊装横梁与任一根H型钢互为异面；在所述吊装横梁与H型钢的公垂线处均设有悬挂臂，悬挂臂的上部与吊装横梁之间通过承重丝杆活动连接，悬挂臂的下部与H型钢之间通过滚轮配合连接在一起。
采用上述技术方案，本发明相对于现有技术达到了如下有益效果：
通过吊装横梁、内模上的H型钢以及悬挂臂的配合，完全承载内模整体的重量，避免了传统箱梁预制时支柱在底模上的留孔，保证了渡槽成型内腔的质量；
悬挂臂与吊装横梁通过承重丝杆活动连接，可以通过调整承重丝杆的长度来调整内外模配合时，内模在空间位置的高度尺寸，保证渡槽成型内腔的设计尺寸；
数根平行的H型钢和数根平行的吊装横梁配合形成的空间结构，可以增强整个悬挂系统的稳定性。
作为上述技术方案的一种优选方式，任一条吊装横梁与任一根H型钢互相垂直。
作为对上述优选的一种改进，悬挂臂的下部设有两组相对着的滚轮，两组滚轮紧贴在H型钢的腹板两侧，每组滚轮包含至少一个滚轮。
采用上述技术方案，H型钢在作为结构承重的同时也是内模出模时的行走轨道，从而设在悬挂臂下部的滚轮可以在内模出模时作为行走轮，提供导向，大大缩短了拆模时间，有效的提高了施工效率。
附图说明
图1是本发明用于渡槽模具的内模悬挂系统的优选实施方式的主视图；
图2是图1所示实施方式的悬挂臂的结构示意图。
具体实施方式
下面结合附图与优选实施方式对本发明做进一步的说明。
图1显示的是本发明用于渡槽模具的内模悬挂系统的优选实施方式的主视图；图2显示的是本实施方式的悬挂臂的结构示意图。如图所示，本实施方式的用于渡槽模具的内模悬挂系统，在渡槽模具的内模4上水平固定有两根相互平行的H型钢1，所述H型钢1沿渡槽模具槽的方向延伸设置，且H型钢1的翼缘两表面为上下对应。在H型钢1的上方，水平设有三根相互平行的吊装横梁2，所述三根吊装横梁2均匀分布在H型钢的上方，即其三根吊装横梁2相互间相隔相同的距离分布在H型钢的上方。其中，任一根吊装横梁2与任一根H型钢1互为异面；在所述吊装横梁2与H型钢1的公垂线处均设有悬挂臂3，悬挂臂3的上部与吊装横梁2之间通过承重丝杆31活动连接，悬挂臂3的下部与H型钢1之间通过滚轮32配合连接在一起。
由于H型钢1与吊装横梁2均为水平设置，则其公垂线肯定是在竖直方向，从而悬挂臂3可以在重力方向承载内模的重量，更加省力。
优选任一条吊装横梁2与任一根H型钢1互相垂直。更加优选悬挂臂3的下部设有两组相对着的滚轮32，两组滚轮32紧贴在H型钢1的腹板两侧，每组滚轮32包含两个滚轮。这样H型钢1和滚轮32的配合使得其在作为结构承重的同时也成为内模出模时的行走轨道，方便脱模。
在上述优选的基础上，由于H型钢1的上翼缘需要承受内模的整体重量，因此在H型钢1的上翼缘上加设覆板11，以提高强度。
为了提高悬挂系统的承重效果，悬挂臂3的上部与吊装横梁之间设有3根承重丝杆31，所述承重丝杆31相互间分散。
多个承重丝杆31一起承重，可以分担单个承重丝杆31上的受力；承重丝杆31相互间分散，使得悬挂臂更加稳定。
如图2所示，作为一种改进，在吊装横梁2上设有3个以上的螺孔（未图示），还有与螺孔相应的顶紧丝杆33通过螺孔顶紧在悬挂臂3的上部表面；所述顶紧丝杆33相互间分散。相互间分散的顶紧丝杆33进一步保证了悬挂系统的稳定性。
上面结合附图与具体实施方式对本发明做了详细的说明，但本发明并不限于此，任何本技术领域的技术人员在所具备的知识范围内，在不违背本发明宗旨的前提下，可以对其作出各种变形与修改。

Claims (5)

1.用于渡槽模具的内模悬挂系统，其特征在于：在渡槽模具的内模上水平固定有至少两根相互平行的H型钢，所述H型钢沿渡槽模具槽的纵方向延伸设置，且H型钢的翼缘两表面为上下对应；在H型钢的上方，水平设有至少两根相互平行的吊装横梁，其中任一条吊装横梁与任一根H型钢互相垂直；在所述吊装横梁与H型钢的公垂线处均设有悬挂臂，悬挂臂的上部与吊装横梁之间通过承重丝杆活动连接，悬挂臂的下部与H型钢之间通过滚轮配合连接在一起。
2.根据权利要求1所述的用于渡槽模具的内模悬挂系统，其特征在于：悬挂臂的下部设有两组相对着的滚轮，两组滚轮紧贴在H型钢的腹板两侧，每组滚轮包含至少一个滚轮。
3.根据权利要求2所述的用于渡槽模具的内模悬挂系统，其特征在于：H型钢的上翼缘上加设有覆板。
4.根据权利要求1所述的用于渡槽模具的内模悬挂系统，其特征在于：悬挂臂的上部与吊装横梁之间设有3根以上的承重丝杆；所述承重丝杆相互间分散。
5.根据权利要求1所述的用于渡槽模具的内模悬挂系统，其特征在于：在吊装横梁上设有3个以上的螺孔，还有与螺孔相应的顶紧丝杆通过螺孔顶紧在悬挂臂的上部表面；所述顶紧丝杆相互间分散。
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Contract record no.: X2025980001405

Denomination of invention: Internal mold suspension system for aqueduct molds

Granted publication date: 20130213

License type: Common License

Record date: 20250113

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Application publication date: 20111123

Assignee: Changzhou xiongsen Die Casting Co.,Ltd.

Assignor: Jiangsu Jicui Zhongyi Technology Industry Development Co.,Ltd.

Contract record no.: X2025980004361

Denomination of invention: Internal mold suspension system for aqueduct molds

Granted publication date: 20130213

License type: Common License

Record date: 20250227

Application publication date: 20111123

Assignee: CHANGZHOU XINWU MACHINERY Co.,Ltd.

Assignor: Jiangsu Jicui Zhongyi Technology Industry Development Co.,Ltd.

Contract record no.: X2025980004357

Denomination of invention: Internal mold suspension system for aqueduct molds

Granted publication date: 20130213

License type: Common License

Record date: 20250227

Application publication date: 20111123

Assignee: CHANGZHOU CHAOFENG GLUE LINE TECHNOLOGY CO.,LTD.

Assignor: Jiangsu Jicui Zhongyi Technology Industry Development Co.,Ltd.

Contract record no.: X2025980004349

Denomination of invention: Internal mold suspension system for aqueduct molds

Granted publication date: 20130213

License type: Common License

Record date: 20250227

Application publication date: 20111123

Assignee: JIANGSU DONGYE ROLL Co.,Ltd.

Assignor: Jiangsu Jicui Zhongyi Technology Industry Development Co.,Ltd.

Contract record no.: X2025980004251

Denomination of invention: Internal mold suspension system for aqueduct molds

Granted publication date: 20130213

License type: Common License

Record date: 20250225

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