CN102189461A - Full-automatic horizontal type glass four-side straight line edging machine - Google Patents
Full-automatic horizontal type glass four-side straight line edging machine Download PDFInfo
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- CN102189461A CN102189461A CN2011100793940A CN201110079394A CN102189461A CN 102189461 A CN102189461 A CN 102189461A CN 2011100793940 A CN2011100793940 A CN 2011100793940A CN 201110079394 A CN201110079394 A CN 201110079394A CN 102189461 A CN102189461 A CN 102189461A
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Abstract
The invention relates to a mechanical and electrical integration machine for glass finishing, belongs to the technical field of glass finishing machines, and in particular relates to numerical control mechanical and electrical integrated and automated full-automatic horizontal type glass four-side edging machine equipment. The machine comprises a feed system, an edging system assembly and a discharging system sequentially, wherein the edging system assembly comprises a conveying system assembly and an edging mechanism assembly; the edging mechanical assembly is arranged above the conveying system assembly; and two edging mechanisms A and B are oppositely and correspondingly arranged back and forth in the operation direction of glass and are respectively crossed on two different frames. In the edging machine, two grinding wheels are operated simultaneously, the pause time of the grinding wheels is extremely short, a glass spacing distance is greatly reduced, glass finishing efficiency is greatly improved by about 30 percent compared with that of the conventional four-side edging machine, and glass of different specifications can be continuously conveyed; and an automatic production line is used, and the edging machine is automatically controlled by a programmable logic controller (PLC) and has high working efficiency and high quality.
Description
Affiliated technical field
The present invention relates to the electromechanical integration machine of glass processing, belong to the glass working machine technical field, relate in particular to the rectangle glass four limit edger equipment of a kind of full-automatic horizontal of the electrical integrated automation of numerical control machine, comprise feed system, edging system assembly, discharge system successively.
Background technology
Material such as glass, pottery is hard and crisp because of matter, machined is difficulty, as in glass for building purposes process such as industrial glass such as furniture glass, new forms of energy, door and window curtain wall, often carrying out glass-cutting, rigidity because of glass, four limits and the top of the horn razor-edge profit of cutting back glass not only influence attractive in appearancely, directly influence safety, be technological requirements such as satisfying safety, anti-ly break, be attractive in appearance, nearly all glass secondary operations or become product before all need to carry out artificial or mechanical means carries out edging and handles.
Artificial edging carries out the skiving operation by artificial hand-held edger unit or instrument to glass, or manually hold glass and carry out manually operated skiving operation by edger unit, this processing method, labour intensity is big, production efficiency is low, and poor working environment, product quality are also unstable, industrial accident and glass breakage are many, also can't satisfy the needs of industrialized production.The better solution of automatic and mechanical.
Address these problems, people have carried out broad research and experiment for this reason, such as:
Patentee: Yang Fulei, the patent (patent No.: CN 200520022739.9) of the title " horizontal single-sided linear glass edge-grinding machine " of application on January 18th, 2005, open (bulletin) day: 2006.03.29, open (bulletin) number: CN2767054), the horizontal single-sided linear glass edge-grinding machine of this utility model, belong to grinding machine plant equipment field, comprise a body chassis, the workpiece transmission component is installed on the chassis, grinding subassembly, the circulating water line assembly, it is characterized in that, the workpiece transmission component is being connected respectively by gearbox, two-layer down with speed, the roller of reverse rotation, tape wrap and is transported the synchronous band for the treatment of the grinder part on the roller, and grinding subassembly includes the micro-machine of a plurality of driving different angles emery wheels; Circulating water line is connecting the branch line of main pipe rail and each emery wheel and is being recovered in total tank through water tank; Above machine, be provided with the circuit control panel.
Also has the patentee: the permanent glass machinery in Zhangjagang City Co., Ltd, patent (the patent No.: CN201020243169.7) of the title " bilateral glass edge-grinding machine " of application on June 30th, 2010, open (bulletin) day: 2011.02.16, open (bulletin) number: CN201744907U), this utility model relates to a kind of bilateral glass edge-grinding machine, comprise lathe, be used for glass is carried out the grinding mechanism of edging, be used to carry the conveying mechanism of glass, and control system and power part, described transfer unit comprises final drive shaft, a pair of first power transmission shaft that is in transmission connection mutually with described final drive shaft, a pair of second power transmission shaft that is in transmission connection mutually with described first power transmission shaft, the shaft end of described first power transmission shaft is connected with first synchronous pulley, is arranged with first on described first synchronous pulley and is with synchronously; The shaft end of described second power transmission shaft is connected with second synchronous pulley, being arranged with second on described second synchronous pulley is with synchronously, glass is placed between the described first synchronous band and the second synchronous band, and described power part is in transmission connection mutually with described final drive shaft.
Suchlike innovation and creation relate to the glass edge-grinding machine correlation technique and also have a lot, just do not enumerate one by one, these technical schemes success beyond doubt are feasible, also have many employing fixing glass, then simultaneously or carry out operation in turn with many edge polishers, aspect such as automaticity, simple operation is difficult to be suitable for to large-scale production line.Existing automation four limit edge polisher production lines: glass first limit and the 4th limit are independent grinding, glass second limit and the 3rd limit are grinding simultaneously, when grinding glass first limit and the 4th limit, one of them bistrique is work not, be in halted state, a bistrique is responsible for grinding first limit, second limit and the 4th limit, and another bistrique is responsible for grinding the 3rd limit.The long dead time is arranged, obviously, can influence production efficiency.
Summary of the invention
The purpose of this invention is to provide a kind of automaticity height, easy and simple to handle, production efficiency is high, the high a kind of full-automatic horizontal glass four limit straight line edge polishers that are suitable for the edging work production line of extensive glass of positioning accuracy.
The present invention is achieved in that a kind of full-automatic horizontal glass four limit straight line edge polishers, comprise feed system 1, edging system assembly 2, discharge system 3 successively, described edging system assembly 2 comprises induction system assembly and edging mechanism assembly, the edging mechanism assembly is arranged on the induction system assembly, described edging mechanism assembly is 2 A of edging mechanism, B, these 2 A of edging mechanism, B are corresponding in opposite directions the setting along front and back in the glass run direction, pacifies frame respectively on 2 different frameworks.
The described edging A of mechanism, B respectively comprise cruciform bracing 03, bistrique sliding seat 04, rotary part 05, the bistrique group 06 of upright of frame 01, attached line slideway 02, described bistrique sliding seat 04 1 end faces keep flexibly connecting with line slideway 02 by guide rail slide block 041, under driving, can move along line slideway 02, the other end is connected with rotary part 05, the biend of bistrique sliding seat 04 substantially at right angles, bistrique group 06 is installed in an end of rotary part 05, can rotate with rotary part 05.
Described rotary part 05 is pneumatic actuating device or driven by servomotor device.
Described rotary part 05 comprises cylinder and connecting rod 051, rotating shaft holder 052, mount pad 053, rotating shaft holder 052 1 ends are connected with connecting rod 051, the other end is connected with mount pad 053, and described rotating shaft holder 052 is connected operation with connecting rod 051 respective ends is provided with spacing retention device 054.
Described bistrique group 06 is provided with in opposite directions by 2 groups of bistrique symmetries, comprise mount pad 061, motor 062, transmission mechanism 063, emery wheel 064, cooling device 065 respectively, motor 062 is installed on the mount pad 061, motor 062 drives emery wheel 064 work by transmission mechanism 063, and cooling device 065 is the water injection system near emery wheel 064.
Described induction system assembly is preceding induction system 4, middle induction system 5, the back induction system 6 of discrete setting successively.
Between induction system 4 and the middle induction system 5 and between middle induction system 5 and the back induction system 6, tank and drainage system 7 are set before described, the tank position is below bistrique group 06, and its width is more than or equal to bistrique group 06 operation displacement width.
Described feed system 1 comprises feeding rack, carries power transmission shaft and each 2 cover of drive unit.
Described discharge system 3 comprises discharge rack, carries power transmission shaft and each 2 cover of drive unit, and wherein the first cover discharge rack is installed blower fan and expelling water air knife, and corresponding expelling water air knife has water receiving tank.
A kind of full-automatic horizontal glass four limit straight line edge polishers of the present invention have following beneficial effect:
1. because the edging mechanism assembly is 2 edging mechanisms, these 2 edging mechanisms are provided with along front and back on the glass run direction are corresponding, be installed in respectively on 2 different frameworks, an edging mechanism (bistrique) is responsible for grinding first limit and second limit, another edging mechanism is responsible for grinding the 3rd limit and the 4th limit, and two edging mechanisms work simultaneously, and the edging mechanism dead time is very short, improve glass processing efficient greatly, raise the efficiency about 30% than traditional four limit edge polishers;
2. adapt to glass size and varied in thickness automatically, can import and handle the glass of different size continuously;
3. employing automatic production line, PLC controls automatically, and high efficiency, quality are good, to promoting product of the present invention in the industries such as current building field glass decoration, have good economic benefit and social benefit.
Description of drawings
To a kind of full-automatic horizontal glass four limit straight line edge polishers of the present invention, embodiment is elaborated below in conjunction with accompanying drawing.Described embodiment is that the mode with non-limiting example provides:
Fig. 1. a kind of full-automatic horizontal glass four limit straight line edge polisher structural representations;
Fig. 2. edging mechanism structural representation;
Fig. 3. induction system assembly structure schematic diagram;
Fig. 4. the feed system structural representation;
Fig. 5. the discharge system structural representation.
The specific embodiment
Fig. 1. a kind of full-automatic horizontal glass four limit straight line edge polisher structural representations, a kind of full-automatic horizontal glass four limit straight line edge polishers, comprise feed system 1 successively, edging system assembly 2, discharge system 3, described edging system assembly 2 comprises induction system assembly and edging mechanism assembly, the edging mechanism assembly is arranged on the induction system assembly, the edging mechanism assembly is 2 A of edging mechanism, B, these 2 A of edging mechanism, B is corresponding in opposite directions the setting along front and back in the glass run direction, pacify frame respectively on 2 different frameworks, feed system, preceding induction system, middle induction system, back induction system is consistent with the discharge system working depth, being beneficial to glass carries, preceding induction system, interconnect between middle induction system and the back induction system, improve stability, afterbody above the induction system before the A of edging mechanism is installed in, the B of edging mechanism is installed in above the induction system of back anterior, links to each other between A of edging mechanism and the B of edging mechanism, improves the rigidity and the stability of edging mechanism.
Because the edging mechanism assembly is 2 edging mechanisms, these 2 edging mechanisms are provided with along front and back on the glass run direction are corresponding, be installed in respectively on 2 different frameworks, an edging mechanism (bistrique) is responsible for grinding first limit and second limit, another edging mechanism is responsible for grinding the 3rd limit and the 4th limit, and two edging mechanisms work simultaneously, and the edging mechanism dead time is very short, improve glass processing efficient greatly, raise the efficiency about 30% than traditional four limit edge polishers.
Fig. 2. edging mechanism structural representation, the A of edging mechanism, B respectively comprise cruciform bracing 03, bistrique sliding seat 04, rotary part 05, the bistrique group 06 of upright of frame 01, attached line slideway 02, described bistrique sliding seat 04 1 end faces keep flexibly connecting with line slideway 02 by guide rail slide block 041, under driving, can move along line slideway 02, the other end is connected with rotary part 05, the biend of bistrique sliding seat 04 substantially at right angles, bistrique group 06 is installed in an end of rotary part 05, can rotate with rotary part 05.
Crossbeam is installed in the column side, and guide rail is installed in the crossbeam side, and protective cover protection guide rail is set, and rotating mechanism is installed in the guide rail side, and rotating mechanism is made up of cylinder, mount pad and rotating seat; Bistrique is installed in below the rotating mechanism, and bistrique is made up of grinding head motor, bistrique mount pad, emery wheel guard shield, emery wheel, cooling body and bistrique transmission, emery wheel guard shield protection emery wheel, and cooling body is by reaching the cooling emery wheel to the emery wheel water spray;
Operating principle: motor and reductor are by band driven rotary mechanism is along the guide rail side-to-side movement synchronously, and rotating mechanism moves together with bistrique, and grinding head motor drives the emery wheel processed glass by the bistrique transmission; Cylinder can promote rotating seat along clockwise or inhour revolve and turn 90 degrees.
Fig. 3. induction system assembly structure schematic diagram, induction system assembly are preceding induction system 4, middle induction system 5, the back induction system 6 of discrete setting successively.
Between preceding induction system 4 and the middle induction system 5 and between middle induction system 5 and the back induction system 6, tank and drainage system 7 are set, the tank position is below bistrique group 06, and its width is more than or equal to bistrique group 06 operation displacement width, and tank is used for connecing cooling water.
Induction system 4 before middle induction system 5, back induction system 6 basic system structures and principle communicate is seldom stated inferior.
Fig. 4. the feed system structural representation, feed system 1 comprises feeding rack, carry each 2 cover of power transmission shaft and drive unit, this system specifically comprises power transmission shaft, reductor, motor 12, feeding rack 11, protective cover, roller, roller, blower fan, each 2 cover of gear and gear drive, wherein feeding rack 2 covers link to each other, roller is contained on the power transmission shaft, power transmission shaft is installed on the feeding rack, motor is installed on the reductor, reductor is installed on the feeding rack, the driven by motor reductor, reductor is by the chain drive gearing shaft, gearing shaft rotates by gear driven power transmission shaft and roller, roller rotates and drives the glass motion, and protective cover is installed in feeding rack one side, and another set of protective cover covers reductor and motor.
Fig. 5. the discharge system structural representation, this system 3 comprises discharge rack, carry each 2 cover of power transmission shaft and drive unit, wherein the first cover discharge rack is installed blower fan and expelling water air knife, corresponding expelling water air knife has water receiving tank, specifically comprise power transmission shaft, reductor, motor 32, discharge rack 31, protective cover, roller, roller, blower fan 33, each 2 cover of gear and transmission thereof, first cover is also installed tank 35, air knife 34, be used for expelling water and draining, discharge rack 2 covers link to each other, roller is contained on the power transmission shaft, power transmission shaft is installed on the discharge rack, motor is installed on the reductor, reductor is installed on the discharge rack, the driven by motor reductor, and reductor is by the chain drive gearing shaft, gearing shaft rotates by gear driven power transmission shaft and roller, roller rotates and drives the glass motion, and protective cover is installed in feeding rack one side, and another set of protective cover covers reductor and motor.
For ease of understanding a kind of full-automatic horizontal glass four limit straight line edge polishers of the present invention, introduce the glass edging process, only for reference:
1. glass is by manually delivering to feed system, the driven by motor reductor, reductor is by the chain drive gearing shaft, gearing shaft rotates by gear driven power transmission shaft and roller, roller rotates drive glass and moves, when head of glass moves to the feed system afterbody, inductive switch detects the general width of glass, control negative pressure synchronously with the quantity of opening negative pressure, open transmission system and vacuum motor simultaneously, hold glass, glass is continued to carry forward, enter preceding induction system, head of glass is fast arrive before during the induction system afterbody, deceleration stops until eight millimeters places of distance glass, is in the bistrique action of wait state, and grinding head motor rotates, driving emery wheel rotates at a high speed, first group of seamed edge of emery wheel contact glass grinding glass, motor and reductor move right along guide rail by synchronous band driven rotary mechanism, and first group of seamed edge grinding finished;
2. after first group of seamed edge grinding finished, motor and reductor and grinding head motor stop, cylinder promotes rotating seat and turn 90 degrees along dextrorotation, feed system, preceding induction system, middle induction system and back induction system start synchronously, middle induction system and back induction system are that same group of power drives, induction system is opened vacuum motor simultaneously, hold glass, conveying glass moves forward, emery wheel moves forward second group of seamed edge of contact glass grinding glass, and when head of glass arrived centre induction system afterbody soon, back induction system started synchronously, the back induction system is opened vacuum motor simultaneously, the grinding head motor of the B of edging mechanism rotates, and drives emery wheel and rotates at a high speed, and emery wheel moves forward the 3rd group of seamed edge of contact glass grinding glass, when the first sheet glass head arrived back induction system afterbody, discharge system was synchronous with the back induction system;
3. the glass afterbody is fully by behind the feed system, the fast turn-around of feed system independence, second sheet glass is transported to the feed system afterbody fast, enter SBR, first sheet glass continues to move forward, after the first sheet glass afterbody enters middle induction system fully, the bistrique of the A of edging mechanism is along guide rail high-speed motion left, the rotating seat of cylinder promotion simultaneously revolves along inhour and turn 90 degrees, and the bistrique of the A of edging mechanism is got back to initial position, first group of seamed edge of grinding second sheet glass;
4. the first sheet glass afterbody is fully by after the middle induction system, middle vacuum motor stops, after the 3rd group of seamed edge grinding of first sheet glass finished, the glass afterbody enters the back induction system fully, the bistrique of back induction system and the B of edging mechanism stops, the bistrique inhour of the edging B of mechanism is revolved and is turn 90 degrees simultaneously, back induction system slowly falls back on backward apart from eight millimeters places of glass and stops, the grinding head motor of the B of edging mechanism rotates, driving emery wheel rotates at a high speed, emery wheel moves forward contact glass grinding first sheet glass the 4th group of seamed edge, and motor and reductor move right along guide rail by synchronous band driven rotary mechanism, finish until the 4th group of seamed edge grinding of first sheet glass;
5. after the 4th group of seamed edge grinding of first sheet glass finished, the grinding head motor of the B of edging mechanism stops, and bistrique is along guide rail high-speed motion left, and cylinder promotes rotating seat and turn 90 degrees along dextrorotation simultaneously, the bistrique of the B of edging mechanism is got back to initial position, waits the 3rd group of seamed edge of second sheet glass to be ground;
6. after the 4th group of seamed edge of first sheet glass entered discharge system fully, middle induction system and back induction system stopped, and the discharge system independent operation is until the conveying of finishing first sheet glass;
Certainly, the invention is not restricted to address the embodiment shown in the accompanying drawing, modification and equivalent transformation that the spirit of Fan Yiben creation is done, or adopt various deformation on this basis, all belong in the protection domain of the present invention.
Claims (10)
1. full-automatic horizontal glass four limit straight line edge polishers, comprise feed system (1), edging system assembly (2), discharge system (3) successively, described edging system assembly (2) comprises induction system assembly and edging mechanism assembly, the edging mechanism assembly is arranged on the induction system assembly, it is characterized in that:
Described edging mechanism assembly is 2 edging mechanisms (A, B), and these 2 edging mechanisms (A, B) are corresponding in opposite directions the setting along front and back in the glass run direction, pacifies frame respectively on 2 different frameworks.
2. a kind of full-automatic horizontal glass four limit straight line edge polishers according to claim 1, it is characterized in that: the described edging (A of mechanism, B) respectively comprise upright of frame (01), the cruciform bracing (03) of attached line slideway (02), bistrique sliding seat (04), rotary part (05), bistrique group (06), described bistrique sliding seat (04) one end face keeps flexibly connecting with line slideway (02) by guide rail slide block (041), under driving, can move along line slideway (02), the other end is connected with rotary part (05), the biend of bistrique sliding seat (04) substantially at right angles, bistrique group (06) is installed in an end of rotary part (05), can rotate with rotary part (05).
3. the edging mechanism of a kind of glass edge-grinding machine according to claim 2, it is characterized in that: described rotary part (05) is pneumatic actuating device or driven by servomotor device.
4. a kind of full-automatic horizontal glass four limit straight line edge polishers according to claim 3, it is characterized in that: described pneumatic actuating device comprises cylinder and connecting rod (051), rotating shaft holder (052), mount pad (053), rotating shaft holder (052) one end is connected with connecting rod (051), the other end is connected with mount pad (053), and described rotating shaft holder (052) is connected operation with connecting rod (051) respective ends is provided with spacing retention device (054).
5. a kind of full-automatic horizontal glass four limit straight line edge polishers according to claim 2, it is characterized in that: described bistrique group (06) is provided with in opposite directions by 2 groups of bistrique symmetries, comprise mount pad (061), motor (062), transmission mechanism (063), emery wheel (064), cooling device (065) respectively, motor (062) is installed on the mount pad (061), motor (062) drives emery wheel (064) work by transmission mechanism (063), and cooling device (065) is the water injection system near emery wheel (064).
6. a kind of full-automatic horizontal glass four limit straight line edge polishers according to claim 1 is characterized in that: described induction system assembly is preceding induction system (4), middle induction system (5), the back induction system (6) of discrete setting successively.
7. a kind of full-automatic horizontal glass four limit straight line edge polishers according to claim 6, it is characterized in that: induction system (4) comprises preceding carriage (41) before described, negative pressure and induction system thereof (42), roller and transmission system (43), wherein negative pressure and induction system thereof (42) are installed in the preceding carriage (41), roller and transmission system (43) are installed on the preceding carriage (41), negative pressure and induction system thereof (42) comprise negative-pressure air fan (421), negative pressure air accumulator (422), negative pressure transportation assembly (423), negative pressure is with (424) to connect successively synchronously, and roller and transmission system (43) comprise transmission system (431), active synchronization wheel (432), the passive and synchronous wheel (433), roller (434), guide rail (435) interconnects.
8. a kind of full-automatic horizontal glass four limit straight line edge polishers according to claim 6, it is characterized in that: between induction system before described (4) and the middle induction system (5) and between middle induction system (5) and the back induction system (6), tank and drainage system (7) are set, the tank position is in bistrique group (06) below, and its width is more than or equal to bistrique group (06) operation displacement width.
9. a kind of full-automatic horizontal glass four limit straight line edge polishers according to claim 1 is characterized in that: described feed system (1) comprises feeding rack, carries power transmission shaft and each 2 cover of drive unit.
10. a kind of full-automatic horizontal glass four limit straight line edge polishers according to claim 1, it is characterized in that: described discharge system (3) comprises discharge rack, carries power transmission shaft and each 2 cover of drive unit, wherein the first cover discharge rack is installed blower fan and expelling water air knife, and corresponding expelling water air knife has water receiving tank.
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| CN2011100793940A CN102189461A (en) | 2011-03-30 | 2011-03-30 | Full-automatic horizontal type glass four-side straight line edging machine |
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| CN2011100793940A CN102189461A (en) | 2011-03-30 | 2011-03-30 | Full-automatic horizontal type glass four-side straight line edging machine |
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| CN102528604A (en) * | 2012-02-08 | 2012-07-04 | 曾钊 | Horizontal type straight line four-side grinding wheel type glass chamfering machine |
| CN103111922A (en) * | 2013-01-31 | 2013-05-22 | 广东富山玻璃机械有限公司 | Multifunctional rapid four-edge edge grinding machine |
| CN103286657A (en) * | 2013-05-23 | 2013-09-11 | 利江特能(北京)设备有限公司 | Horizontal linear glass edger with four side grinding wheels, and glass edging method |
| CN103707153A (en) * | 2013-11-25 | 2014-04-09 | 佛山市顺德区高力威机械有限公司 | Glass edging machine and edging method thereof |
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Application publication date: 20110921 |