CN110863314B - Jeans equipment of polishing - Google Patents
Jeans equipment of polishing Download PDFInfo
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- CN110863314B CN110863314B CN201911190793.7A CN201911190793A CN110863314B CN 110863314 B CN110863314 B CN 110863314B CN 201911190793 A CN201911190793 A CN 201911190793A CN 110863314 B CN110863314 B CN 110863314B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/083—Removing scrap from containers, e.g. removing labels
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
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Abstract
Description
技术领域technical field
本发明属于牛仔裤生产领域,尤其是涉及一种牛仔裤打磨设备。The invention belongs to the field of jeans production, in particular to a jeans polishing device.
背景技术Background technique
牛仔裤因为其简约美观的特点受到许多年轻人的喜欢,为了增加牛仔裤的美观性需要对牛仔裤进行打磨,但是现有的牛仔裤打磨装置一次性只能对一面进行打磨,想要对另一面进行打磨就需要人工翻面,这样就增加了人工成本,降低了牛仔裤的生产效率。Jeans are liked by many young people because of their simple and beautiful features. In order to increase the aesthetics of jeans, jeans need to be polished. However, the existing jeans polishing device can only polish one side at a time. If you want to polish the other side, It needs to be turned over manually, which increases labor costs and reduces the production efficiency of jeans.
发明内容SUMMARY OF THE INVENTION
本发明为了克服现有技术的不足,提供一种能够一次性对牛仔裤正反两面进行打磨的牛仔裤打磨设备。In order to overcome the deficiencies of the prior art, the present invention provides a jeans polishing device capable of polishing the front and back sides of the jeans at one time.
为了实现上述目的,本发明采用以下技术方案:一种牛仔裤打磨设备,包括机座、用于打磨牛仔裤的打磨装置、用于让牛仔裤在打磨时向右移动的运输装置、用于让牛仔正反面翻转的翻转装置、用于冲刷牛仔裤上掉落的废料的冲洗装置、用于吹落牛仔裤上废料的吹风装置、用于调节牛仔裤距离地面高度的调试装置、用于使两根轴转动速度不同的齿轮装置、用于让磨块定位的若干定位孔、用于让打磨时更加稳定的弹簧装置。In order to achieve the above purpose, the present invention adopts the following technical solutions: a jeans grinding device, comprising a machine base, a polishing device for polishing jeans, a transport device for moving the jeans to the right when polishing, and a device for making the front and back sides of the jeans Turning device for turning upside down, rinsing device for flushing waste from jeans, blowing device for blowing off waste from jeans, adjusting device for adjusting the height of jeans from the ground, for making the two shafts rotate at different speeds Gear device, several positioning holes for positioning the grinding block, spring device for more stable grinding.
有益效果:本装置使用简单,能够通过驱动件在打磨过程中进行正反面切换从而能够一次性对牛仔裤正反两面进行打磨,打磨后还能将牛仔裤上残留的废料进行吹落,还可以将吹落后的牛仔裤废料通过冲洗装置统一处理,并且可以根据牛仔裤的厚度调节合适的高度进行打磨,通过定位孔与打磨块的配合可以随意选择牛仔裤的任何位置进行打磨。本装置适合服装厂进行牛仔裤的批量打磨。Beneficial effects: the device is easy to use, and can switch the front and back sides of the jeans during the grinding process through the driving member, so that the front and back sides of the jeans can be polished at one time, and the residual wastes on the jeans can be blown off after polishing, and the blowing can also be blown off. The backward jeans waste is uniformly processed by the washing device, and can be polished according to the thickness of the jeans by adjusting the appropriate height. Through the cooperation of the positioning hole and the sanding block, any position of the jeans can be selected for sanding. This device is suitable for batch grinding of jeans in garment factories.
所述打磨装置包括固定连接在机座后端面的机箱、设置于机箱内部的机箱空间、设置于机箱空间后端壁的第一驱动件、动力设置在第一驱动件前端面的动力轴、转动设置于机箱空间后端壁的第一传动轴、固定套设在第一传动轴外表面的第一带轮、固定套设在动力轴外表面的第二带轮、均固定连接在动力轴前端以及第一传动轴前端的打磨筒,所述动力轴的前端以及第一传动轴的前端均穿过机座的前端面,所述第一带轮以及第二带轮均设置于机箱空间内,第一带轮与第二带轮通过第一皮带传动连接;启动第一驱动件,第一驱动件带动动力轴旋转,动力轴带动左侧的打磨筒旋转,同时,动力轴带动第一带轮旋转,第一带轮带动第二带轮旋转,第二带轮带动右侧的打磨筒旋转,从而能对牛仔裤指定位置进行打磨,通过打磨筒的高速旋转产生的摩擦力能够让牛仔裤打磨更快,提高了生产效率;利用带轮机构能够在节省材料的同时实现远距离传动,能够只通过一个驱动件带动两个打磨筒旋转,节省了驱动件和耗电量,并且使装置结构简单化。The grinding device includes a chassis fixedly connected to the rear end of the machine base, a chassis space disposed inside the chassis, a first drive member disposed on the rear end wall of the chassis space, a power shaft set on the front end of the first drive member, and a rotating shaft. The first drive shaft disposed on the rear end wall of the chassis space, the first pulley fixedly sleeved on the outer surface of the first drive shaft, and the second pulley fixedly sleeved on the outer surface of the power shaft are all fixedly connected to the front end of the power shaft and the grinding cylinder at the front end of the first drive shaft, the front end of the power shaft and the front end of the first drive shaft both pass through the front end surface of the machine base, and the first pulley and the second pulley are arranged in the chassis space, The first pulley and the second pulley are connected through the first belt drive; the first drive member is activated, the first drive member drives the power shaft to rotate, the power shaft drives the left grinding cylinder to rotate, and at the same time, the power shaft drives the first pulley Rotation, the first pulley drives the second pulley to rotate, and the second pulley drives the grinding cylinder on the right side to rotate, so that the jeans can be polished at the designated position. The friction generated by the high-speed rotation of the grinding cylinder can make the jeans grind faster. , the production efficiency is improved; the use of the pulley mechanism can realize long-distance transmission while saving materials, and can drive two grinding drums to rotate through only one driving part, which saves the driving parts and power consumption, and simplifies the structure of the device.
所述齿轮装置包括固定套设在动力轴外表面的第三带轮、转动连接在机箱空间后端壁的第二传动轴、固定套设在第二传动轴外表面的第四带轮、固定套设在第二传动轴外表面的小齿轮、动力连接在机箱空间后端壁的第三传动轴、固定套设在第三传动轴外表面的与小齿轮相啮合的大齿轮,所述第三带轮与第四带轮动力连接有第二皮带,所述第三带轮、第四带轮、大齿轮以及小齿轮均设置在机箱空间内;动力轴旋转,动力轴带动第三带轮旋转,第三带轮带动第四带轮旋转,第四带轮带动小齿轮旋转,小齿轮带动大齿轮旋转,从而让第三传动轴与第二传动轴的旋转速度不同,从而能够让运输装置慢速运行的同时让打磨装置高速运行,在只使用一个驱动件的同时不会让各运动件之间因为需要不同的旋转速度而发生干涉,在让牛仔裤向右缓慢运动的同时让打磨筒高速旋转,使牛仔裤打磨更充分,防止次品的产生,提高合格率,使设备的各装置运行速度更合理。The gear device includes a third pulley that is fixedly sleeved on the outer surface of the power shaft, a second drive shaft that is rotatably connected to the rear end wall of the chassis space, and a fourth pulley that is fixedly sleeved on the outer surface of the second transmission shaft. The pinion is sleeved on the outer surface of the second transmission shaft, the third transmission shaft is powered on the rear end wall of the case space, and the large gear is fixedly sleeved on the outer surface of the third transmission shaft and meshes with the pinion. The third pulley and the fourth pulley are powered by a second belt, the third pulley, the fourth pulley, the large gear and the pinion are all arranged in the chassis space; the power shaft rotates, and the power shaft drives the third pulley Rotation, the third pulley drives the fourth pulley to rotate, the fourth pulley drives the pinion to rotate, and the pinion drives the large gear to rotate, so that the rotation speeds of the third drive shaft and the second drive shaft are different, so that the transport device Run the sanding device at a high speed while running at a slow speed. Only one driving part is used and there will be no interference between the moving parts due to the need for different rotational speeds. While the jeans are slowly moving to the right, the sanding cylinder is made to run at a high speed. Rotation can make the jeans more fully polished, prevent the generation of defective products, improve the pass rate, and make the running speed of each device of the equipment more reasonable.
所述运输装置包括固定连接在第三传动轴前端的第一运输筒、转动连接在机座前端面的第四传动轴、固定连接在第四传动轴前端的第二传输筒、转动连接在第一传输筒前端面与第二传输筒前端面的固定板、所述第一传输筒与第二传输筒动力连接有一传输带,所述第三传动轴的前端穿过机座的前端面;第三传动轴旋转,第三传输轴带动第一运输筒旋转,第一传输筒带动第二传输筒旋转,从而能够自动在打磨的过程中使牛仔裤向右移动,通过驱动件在打磨过程中正反面切换,从而能够利用不在同一位置的两个打磨筒一次性对牛仔裤正反面进行打磨,无需人工换面,减少人工成本,提高工作效率,为批量进行生产提供便利。The transport device includes a first transport cylinder fixedly connected to the front end of the third transmission shaft, a fourth transmission shaft rotatably connected to the front end of the machine base, a second transmission cylinder fixedly connected to the front end of the fourth transmission shaft, and rotatably connected to the first transmission shaft. A fixed plate between the front end surface of the transmission cylinder and the front end surface of the second transmission cylinder, the first transmission cylinder and the second transmission cylinder are dynamically connected with a transmission belt, and the front end of the third transmission shaft passes through the front end surface of the machine base; The three transmission shafts rotate, the third transmission shaft drives the first transport cylinder to rotate, and the first transmission cylinder drives the second transmission cylinder to rotate, so that the jeans can be automatically moved to the right during the grinding process, and the front and back sides can be switched during the grinding process through the driving member. , so that the front and back sides of the jeans can be polished at one time by using two grinding cylinders that are not in the same position, without manual face changing, reducing labor costs, improving work efficiency, and facilitating mass production.
所述吹风装置包括固定套设在动力轴外表面的第五带轮、转动连接在机箱空间后端壁的第五传动轴、固定套设在第五传动轴外表面的第六带轮、固定连接在第五传动轴前端的涡扇、固定连接在机座前端面的出风管、设置在出风管上端外表面的进风口,所述第五传动轴的前端穿过机座的前端面,所述第五带轮与第六带轮动力连接有第三皮带,所述第五带轮与第六带轮均位于机箱空间内;动力轴旋转,动力轴带动第五带轮旋转,第五带轮带动第六带轮旋转,第六带轮带动涡扇旋转,从而通过涡扇高速旋转产生的气流将牛仔裤上的废料吹落,从而能够把牛仔裤上的废料尽可能的吹除,无需人工二次清理,减少人工成本;通过带轮机构带动涡扇旋转,能够在不增加驱动件的同时吹落废料,既节省了人工成本又节约了经济成本。The blowing device includes a fifth pulley that is fixedly sleeved on the outer surface of the power shaft, a fifth drive shaft that is rotatably connected to the rear end wall of the chassis space, and a sixth pulley that is fixedly sleeved on the outer surface of the fifth drive shaft. The turbofan connected to the front end of the fifth transmission shaft, the air outlet pipe fixedly connected to the front end surface of the machine base, and the air inlet set on the outer surface of the upper end of the air outlet pipe, the front end of the fifth transmission shaft passing through the front end surface of the machine base , the fifth pulley and the sixth pulley are powered by a third belt, and the fifth pulley and the sixth pulley are both located in the chassis space; the power shaft rotates, the power shaft drives the fifth pulley to rotate, and the first pulley rotates. The fifth pulley drives the sixth pulley to rotate, and the sixth pulley drives the turbofan to rotate, so that the waste on the jeans can be blown off by the airflow generated by the high-speed rotation of the turbofan. Manual secondary cleaning reduces labor costs; the turbofan is driven to rotate by the pulley mechanism, which can blow off waste materials without increasing the number of driving parts, saving both labor costs and economic costs.
所述调试装置包括固定连接在传送带上端面的机壳、设置在机壳内部的机壳空间、设置在机壳空间内部的锥齿轮、连通设置在机壳空间上端壁的直管、设置在直管内部的直管空间、设置在机壳空间上端壁的螺纹管、固定设置在螺纹管下端面的与锥齿轮相啮合的锥齿圈、设置在螺纹管内部的螺纹空间、设置在螺纹空间内的螺纹块、设置在螺纹块上端面的直杆、设置在直杆外表面的花键槽、固定设置在直观空间上端壁与花键槽相配合的花键、设置在锥齿轮左端的转动轴、设置在转动轴左端的手轮,所述转动轴的左端穿过机壳空间的左端壁;手动转动手轮,手轮带动转动轴旋转,转动轴带动锥齿轮旋转,锥齿轮通过与锥齿圈的啮合传动带动螺纹管旋转,在花键槽与花键的限制下螺纹块向上运动,从而可以根据牛仔裤的厚度选择合适的直杆上升高度,通过螺纹旋转调节能够使调节精度更高,防止因为厚度调节过高或过低产生次品,使打磨效果更好,从而有助于加工不同厚度的牛仔裤;通过锥齿轮机构可以实现运动方向的位置变换,将水平方向的运动转化到垂直方向;通过手轮人工调节能够节约能源,而且能够在打磨过程中发现调节过高或过低时通过驱动手轮进行纠正。The debugging device includes a casing fixedly connected to the upper end face of the conveyor belt, a casing space arranged inside the casing, a bevel gear arranged inside the casing space, a straight pipe connected to the upper end wall of the casing space, The straight pipe space inside the pipe, the threaded pipe arranged on the upper end wall of the casing space, the bevel gear ring that is fixedly arranged on the lower end face of the threaded pipe and meshed with the bevel gear, the threaded space arranged inside the threaded pipe, and the threaded space arranged in the threaded space The threaded block, the straight rod set on the upper end face of the threaded block, the spline groove set on the outer surface of the straight rod, the spline fixed on the upper end wall of the intuitive space to match the spline groove, the rotating shaft set on the left end of the bevel gear, the set The handwheel on the left end of the rotating shaft, the left end of the rotating shaft passes through the left end wall of the casing space; manually rotate the handwheel, the handwheel drives the rotating shaft to rotate, the rotating shaft drives the bevel gear to rotate, and the bevel gear passes through the bevel gear ring. The meshing drive drives the threaded pipe to rotate, and the threaded block moves upward under the restriction of the spline groove and the spline, so that the appropriate straight rod rising height can be selected according to the thickness of the jeans. Too high or too low results in defective products, which makes the grinding effect better, which helps to process jeans of different thicknesses; the position change of the movement direction can be realized through the bevel gear mechanism, and the movement in the horizontal direction is converted into the vertical direction; through the hand wheel Manual adjustment saves energy and can be corrected by driving the handwheel if the adjustment is found to be too high or too low during the grinding process.
所述翻转装置包括固定连接在直杆上端的第二驱动件,动力连接在第二驱动件前端的传输轴、固定连接在传输轴前端的模板;启动第二驱动件,第二驱动件带动传输轴旋转,传输轴带动模板旋转,从而可以一次性让牛仔裤的正反两面进行打磨;在打磨结束后还可以进行九十度旋转,以便于吹风装置能够对牛仔裤两面都进行吹风,更好的将废料从牛仔裤上清除,无需人工再次处理。The turning device includes a second driving member fixedly connected to the upper end of the straight rod, a transmission shaft that is powered at the front end of the second driving member, and a template that is fixedly connected to the front end of the transmission shaft; the second driving member is activated, and the second driving member drives the transmission shaft The shaft rotates, and the transmission shaft drives the template to rotate, so that the front and back sides of the jeans can be polished at one time; after the grinding, it can also be rotated 90 degrees, so that the air blowing device can blow on both sides of the jeans. Scrap is removed from the jeans without manual reprocessing.
所述若干定位孔位于模板上表面,所述模板上下表面均设置有两个与定位孔进行配合的打磨块,与定位孔进行连接的螺钉长度不超过模板厚度的二分之一;通过定位孔与打磨块的配合,从而能够在正反面不同位置进行打磨,而且打磨位置更精确,可以根据要求得到想要的打磨效果;当需要在牛仔裤正反两面同一位置均需要打磨时,使定位孔贯穿模板上下表面能够使位置不会产生偏差,而且通过长度不超过模板厚度二分之一的螺钉能够防止两螺钉在同一位置时产生干涉,从而无法一次性进行正反面打磨。The several positioning holes are located on the upper surface of the template, the upper and lower surfaces of the template are provided with two grinding blocks that cooperate with the positioning holes, and the length of the screws connected with the positioning holes does not exceed one-half of the thickness of the template; In cooperation with the grinding block, it can be polished at different positions on the front and back, and the grinding position is more accurate, and the desired grinding effect can be obtained according to the requirements; when the same position on the front and back of the jeans needs to be polished, make the positioning hole penetrate through The upper and lower surfaces of the template can prevent position deviation, and the screws whose length does not exceed half the thickness of the template can prevent the interference of the two screws when they are in the same position, so that the front and back sides cannot be polished at one time.
所述弹簧装置包括均固定连接在模板上端面左右侧以及下端面左右侧的前后两立板,均转动设置在前后两立板的定位轴、固定设置在定位轴外表面的扭簧、固定连接在扭簧上端的挤压块、固定设置在传送带上端面的左右两直板;通过在模板向右运动打磨时,挤压块在扭簧的作用下能够上下移动,从而不会被直板干涉挤压块的移动,在保持装置打磨稳定的同时又不会因为调试装置的高度变化而对整个设备运行产生影响;左右两直板上端设有圆角,挤压块的下端设置成圆弧状,从而通过圆弧与圆角的接触,能够有利于挤压块的左右移动。The spring device includes two front and rear vertical plates that are fixedly connected to the left and right sides of the upper end face and the left and right sides of the lower end face of the template, a positioning shaft that is rotatably arranged on the front and rear vertical plates, a torsion spring that is fixedly arranged on the outer surface of the positioning shaft, and a fixed connection. The extrusion block at the upper end of the torsion spring and the left and right straight plates fixed on the upper end face of the conveyor belt; when the template moves to the right for grinding, the extrusion block can move up and down under the action of the torsion spring, so that it will not be interfered and squeezed by the straight plate The movement of the block keeps the grinding of the device stable and does not affect the operation of the entire equipment due to the height change of the debugging device; the upper ends of the left and right straight plates are provided with rounded corners, and the lower ends of the extrusion blocks are set in an arc shape, so as to pass the The contact between the arc and the fillet can be beneficial to the left and right movement of the extrusion block.
所述冲洗装置包括固定设置在传送带上端面的水箱,设置在水箱内部的水箱空间、固定设置在水箱左端面的水泵、设置在水泵左端第一水管、设置在水泵上端的第二水管、连通设置在水箱空间右端的第三水管;利用水泵将外接水倒入水箱空间内进行冲洗;水箱空间的下端壁设置成斜面,水箱空间的右端呈漏斗型,从而能够在水泵的作用下,利用斜面与漏斗状更好的利用水将牛仔裤废料冲出水箱,使冲洗更充分以及高效;水箱空间设置有一定的深度,从而能够让废料不会掉落到水箱外,通过水箱的深度能够增加水泵中流出的水流下降的冲击力,从而能够在冲击力的辅助下,使牛仔裤上的废料能够更好的冲出水箱空间,还可以在吹风装置进行吹风时,防止水箱空间内的废料被吹出水箱外而导致需要人工二次清洁。The flushing device includes a water tank fixedly arranged on the upper end face of the conveyor belt, a water tank space arranged inside the water tank, a water pump fixedly arranged on the left end face of the water tank, a first water pipe arranged on the left end of the water pump, a second water pipe arranged on the upper end of the water pump, and a communication device. The third water pipe at the right end of the water tank space; use the pump to pour the external water into the water tank space for flushing; the lower end wall of the water tank space is set to be inclined, and the right end of the water tank space is funnel-shaped, so that under the action of the pump, the inclined surface can be used to The funnel shape makes better use of water to flush the jeans waste out of the water tank, so that the flushing is more complete and efficient; the water tank space is set with a certain depth, so that the waste will not fall out of the water tank, and the depth of the water tank can increase the outflow from the pump The impact force of the falling water flow, so that with the assistance of the impact force, the waste on the jeans can be better flushed out of the water tank space, and it can also prevent the waste in the water tank space from being blown out of the water tank when the blower blows. Resulting in the need for manual secondary cleaning.
所述驱动件不仅仅局限于一种电动机,还包括能让装置进行驱动的装置,也包含手工驱动。The driving member is not only limited to a motor, but also includes a device that enables the device to drive, and also includes a manual drive.
综上所述,本发明具有以下优点:本装置结构简单,能够一次性对牛仔裤正反两面均进行打磨,提高了工作效率,节省了人工。To sum up, the present invention has the following advantages: the device has a simple structure, and can polish both the front and back sides of the jeans at one time, thereby improving work efficiency and saving labor.
附图说明Description of drawings
图1为本发明的立体图;Fig. 1 is the perspective view of the present invention;
图2为本发明的俯视图;Fig. 2 is the top view of the present invention;
图3为图2中E-E处局部剖视图;Fig. 3 is a partial cross-sectional view at E-E in Fig. 2;
图4为图1中F处局部放大图;Fig. 4 is a partial enlarged view at F in Fig. 1;
图5为图2中的B-B剖视立体图;Fig. 5 is B-B sectional perspective view in Fig. 2;
图6为图2中的B-B剖视结构示意图;Fig. 6 is the B-B sectional structure schematic diagram in Fig. 2;
图7为图6中G-G局部剖视图;Figure 7 is a partial cross-sectional view of G-G in Figure 6;
图8为图2中的D-D局部剖视图;Fig. 8 is the D-D partial sectional view in Fig. 2;
图9为图2中C-C处局部剖视图;Figure 9 is a partial cross-sectional view at C-C in Figure 2;
图10为图2中A-A处剖视结构示意图;Figure 10 is a schematic view of the cross-sectional structure at A-A in Figure 2;
图11为图2中的E-E剖视结构立体图。FIG. 11 is a perspective view of the cross-sectional structure taken along the line E-E in FIG. 2 .
具体实施方式Detailed ways
如图1-11所示,一种牛仔裤打磨设备,包括机座1、用于打磨牛仔裤的打磨装置、用于让牛仔裤在打磨时向右移动的运输装置、用于让牛仔正反面翻转的翻转装置、用于冲刷牛仔裤上掉落的废料的冲洗装置、用于吹落牛仔裤上废料的吹风装置、用于调节牛仔裤距离地面高度的调试装置、用于使两根轴转动速度不同的齿轮装置、用于让磨块定位的若干定位孔、用于让打磨时更加稳定的弹簧装置。As shown in Figure 1-11, a jeans grinding equipment includes a
所述打磨装置包括固定连接在机座1后端面的机箱42、设置于机箱42内部的机箱空间29、设置于机箱空间29后端壁的第一驱动件 31、动力设置在第一驱动件31前端面的动力轴49、转动设置于机箱空间29后端壁的第一传动轴53、固定套设在第一传动轴53外表面的第一带轮52、固定套设在动力轴49外表面的第二带轮30、均固定连接在动力轴49前端以及第一传动轴53前端的打磨筒13,所述动力轴49的前端以及第一传动轴53的前端均穿过机座1的前端面,所述第一带轮52以及第二带轮30均设置于机箱空间29内,第一带轮 52与第二带轮30之间动力连接有第一皮带26,打磨筒13需要工厂定制;启动第一驱动件31,第一驱动件31带动动力轴49旋转,动力轴49带动左侧的打磨筒13旋转,同时,动力轴49带动第一带轮 52旋转,第一带轮52带动第二带轮30旋转,第二带轮30带动右侧的打磨筒13旋转,从而能对牛仔裤指定位置进行打磨;利用带轮机构能够在节省材料的同时实现远距离传动。The grinding device includes a
所述齿轮装置包括固定套设在动力轴53外表面的第三带轮55、转动连接在机箱空间29后端壁的第二传动轴54、固定套设在第二传动轴53外表面的第四带轮56、固定套设在第二传动轴53外表面的小齿轮57、动力连接在机箱空间29后端壁的第三传动轴59、固定套设在第三传动轴59外表面的与小齿轮57相啮合的大齿轮58,所述第三带轮55与第四带轮56动力连接有第二皮带60,所述第三带轮 55、第四带轮56、大齿轮58以及小齿轮57均设置在机箱空间29内;动力轴53旋转,动力轴53带动第三带轮55旋转,第三带轮55带动第四带轮56旋转,第四带轮56带动小齿轮57旋转,小齿轮57带动大齿轮58旋转,从而让第三传动轴59与第二传动轴53的旋转速度不同,使设备的各装置运行速度更合理。The gear device includes a
所述运输装置包括固定连接在第三传动轴59前端的第一运输筒 33、转动连接在机座1前端面的第四传动轴12、固定连接在第四传动轴12前端的第二传输筒13、转动连接在第一传输筒13前端面与第二传输筒13前端面的固定板3、所述第一传输筒33与第二传输筒13动力连接有一传输带61,所述第三传动轴59的前端穿过机座1的前端面;第三传动轴59旋转,第三传输轴59带动第一运输筒33旋转,第一传输筒33带动第二传输筒13旋转,从而能够将牛仔裤向右运送。The transport device includes a
所述吹风装置包括固定套设在动力轴49外表面的第五带轮66、转动连接在机箱空间29后端壁的第五传动轴67、固定套设在第五传动轴67外表面的第六带轮28、固定连接在第五传动轴67前端的涡扇46、固定连接在机座1前端面的出风管15、设置在出风管15上端外表面的进风口70,所述第五传动轴67的前端穿过机座1的前端面,所述第五带轮66与第六带轮28动力连接有第三皮带68,所述第五带轮66与第六带轮均位于机箱空间29内;动力轴49旋转,动力轴 49带动第五带轮66旋转,第五带轮66带动第六带轮28旋转,第六带轮28带动涡扇46旋转,从而利用吹出的风将牛仔裤上的废料吹落。The blowing device includes a
所述调试装置包括固定连接在传送带61上端面的机壳72、设置在机壳72内部的机壳空间25、设置在机壳空间25内部的锥齿轮24、连通设置在机壳空间25上端壁的直管75、设置在直管75内部的直管空间76、设置在机壳空间25上端壁的螺纹管22、固定设置在螺纹管22下端面的与锥齿轮24相啮合的锥齿圈23、设置在螺纹管22内部的螺纹空间74、设置在螺纹空间74内的螺纹块21、设置在螺纹块 21上端面的直杆77、设置在直杆77外表面的花键槽78、固定设置在直观空间76上端壁与花键槽78相配合的花键20、设置在锥齿轮 24左端的转动轴80、设置在转动轴80左端的手轮81,所述转动轴 80的左端穿过机壳空间25的左端壁;手动转动手轮81,手轮81带动转动轴80旋转,转动轴80带动锥齿轮24旋转,锥齿轮24通过与锥齿圈25的啮合传动带动螺纹管22旋转,在花键槽78与花键29的限制下螺纹块21向上运动,从而可以根据牛仔裤的厚度选择合适的直杆77上升高度,从而有助于加工不同厚度的牛仔裤;通过锥齿轮机构可以实现运动方向的位置变换,将水平方向的运动转化到垂直方向。The debugging device includes a
所述翻转装置包括固定连接在直杆77上端的第二驱动件8,动力连接在第二驱动件8前端的传输轴9、固定连接在传输轴9前端的模板10;启动第二驱动件8,第二驱动件8带动传输轴9旋转,传输轴9带动模板10旋转,从而可以一次性让牛仔裤的正反两面进行打磨;在打磨结束后还可以进行90度旋转,以便于吹风装置能够对牛仔裤两面都进行吹风,更好的将废料从牛仔裤上清除。The turning device includes a second driving member 8 fixedly connected to the upper end of the
所述若干定位孔40位于模板正反面,所述模板上下端均设置有两个与定位孔进行螺钉配合的打磨块,上下两端面的定位定位孔深均不超过模板10厚度的二分之一;通过定位孔40与打磨块41的配合,从而能够在不同位置进行打磨。The
所述弹簧装置包括均固定连接在模板10上端面左右侧以及下端面左右侧的前后两立板20,均转动设置在前后两立板20的定位轴18、固定设置在定位轴18外表面的扭簧19、固定连接在扭簧19上端的挤压块16、固定设置在传送带61上端面的左右两直板4;通过在模板10向右运动打磨时,挤压块16在扭簧19的作用下回上下移动,从而通过不会被直板4干涉挤压块16的移动,在保持装置打磨稳定的同时又不会因为调试装置的高度变化而对整个设备运行产生影响。The spring device includes two front and rear
所述冲洗装置包括固定设置在传送带61上端面的水箱5,设置在水箱5内部的水箱空间7、固定设置在水箱5左端面的水泵82、设置在水泵82左端第一水管83、设置在水泵82上端的第二水管84、连通设置在水箱空间7右端的第三水管84;利用水泵将外接水倒入水箱空间7内进行冲洗;水箱空间7的下端壁设置成斜面能够在水泵 82的作用下,更好的利用水将牛仔裤废料冲出水箱5。The flushing device includes a
工作原理:启动第一驱动件31,第一驱动件31带动动力轴49 旋转,动力轴49带动左侧的打磨筒13旋转,同时,动力轴49带动第一带轮52旋转,第一带轮52带动第二带轮30旋转,第二带轮30 带动右侧的打磨筒13旋转,动力轴53带动第三带轮55旋转,第三带轮55带动第四带轮56旋转,第四带轮56带动小齿轮57旋转,小齿轮57带动大齿轮58旋转,大齿轮58带动第三传动轴59旋转,第三传输轴59带动第一运输筒33旋转,第一传输筒33带动第二传输筒13旋转,动力轴49带动第五带轮66旋转,第五带轮66带动第六带轮28旋转,第六带轮28带动涡扇46旋转,启动第二驱动件8,第二驱动件8带动传输轴9旋转,传输轴9带动模板10旋转,在打磨结束后还可以通过第二驱动件8进行90度旋转,手动转动手轮81,手轮81带动转动轴80旋转,转动轴80带动锥齿轮24旋转,锥齿轮 24通过与锥齿圈25的啮合传动带动螺纹管22旋转,在花键槽78与花键29的限制下螺纹块21向上运动,从而可以根据牛仔裤的厚度选择合适的直杆77上升高度,通过定位孔40与打磨块41的配合,从而能够在不同位置进行打磨。Working principle: start the
所述运输筒指的是一种金属圆柱滚筒,尺寸需要工厂定制。The transport drum refers to a metal cylindrical drum, the size of which needs to be customized by the factory.
所述第一驱动件、第二驱动件不仅仅局限于一种电动机,还包括能让装置进行驱动的装置,也包含手工驱动。The first driving member and the second driving member are not only limited to a motor, but also include devices that enable the device to drive, and also include manual drives.
有益效果:本装置结构简单,能够一次性对牛仔裤正反两面均进行打磨,提高了工作效率,节省了人工。Beneficial effects: the device has a simple structure, and can polish both the front and back sides of the jeans at one time, thereby improving work efficiency and saving labor.
Claims (4)
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| DE2657392A1 (en) * | 1975-12-19 | 1977-06-30 | Giovanni Cartabbia | PROCESS AND RELATED DEVICE FOR TREATMENT OF CLOTHES MADE OF JEAN FABRIC |
| CN106192280A (en) * | 2016-08-25 | 2016-12-07 | 中山市馨立卫浴设备有限公司 | Clothing grinding apparatus |
| CN108589152A (en) * | 2018-05-14 | 2018-09-28 | 广州市创兴服装集团有限公司 | A kind of device and its mill white method of jeans mill white |
| CN110344202A (en) * | 2019-07-10 | 2019-10-18 | 义乌市润朵服装有限公司 | Jeans trouser legs make used equipment automatically |
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- 2019-11-28 CN CN202010852046.1A patent/CN111893700A/en not_active Withdrawn
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| DE2657392A1 (en) * | 1975-12-19 | 1977-06-30 | Giovanni Cartabbia | PROCESS AND RELATED DEVICE FOR TREATMENT OF CLOTHES MADE OF JEAN FABRIC |
| CN106192280A (en) * | 2016-08-25 | 2016-12-07 | 中山市馨立卫浴设备有限公司 | Clothing grinding apparatus |
| CN108589152A (en) * | 2018-05-14 | 2018-09-28 | 广州市创兴服装集团有限公司 | A kind of device and its mill white method of jeans mill white |
| CN110344202A (en) * | 2019-07-10 | 2019-10-18 | 义乌市润朵服装有限公司 | Jeans trouser legs make used equipment automatically |
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| CN110863314A (en) | 2020-03-06 |
| CN111893700A (en) | 2020-11-06 |
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